Magmate Tig 150 Operating Manual Download Page 10

   10

4.1  Control Panel

6

7

8

9

5

4

1

2

3

1

Power switch

2

Power indicator

3

Overtemperature indicator

4

Post flow gas adjustment

5

Welding current adjustment

6

Negative output terminal

7

Gas output

8

Contactor control

9

Positive output terminal

The machine needs to be placed in a well-
ventilated area ensuring that air vents are not 
covered.

4.2  For TIG Welding

Connect the dinse connector of the supplied 
TIG torch to the machine’s negative output 
terminal 

6

. The gas hose must be firmly 

connected to the gas output connector 

7

 

and the contactor control must be connected 
to the contactor control socket on the 
machine 

8

. The work return lead should be 

connected to the positive (+) output terminal. 
The amperage for welding can be adjusted 
by turning the weld current adjustment 
knob 

5

. The duration of the post flow gas 

can be adjusted by turning the post flow gas 
adjustment knob (a longer post flow gas will 
result in better protection for the weld pool 
and TIG  tungsten).

Connecting the shielding gas.
Fit the supplied shielding gas regulator to the 
appropriate shielding gas cylinder ensuring 
safety steps are followed as outlined on page 6 
of this manual.

Open the cylinder and set the required gas 
flow using the pressure adjustment knob on the 
regulator.

4.3  TIG Welding  Operation

The MagMate TIG 150 or 200 is fitted with a 
High Frequency (HF) start mode. The arc would 
be initiated by keeping a distance of 2-4 mm 
between the workpiece and the tungsten. The 
HF will be initiated by depressing the contactor 
switch. Once the arc is initiated, the HF will 
automatically turn off.

4.3.1 For Direct current (DC) 

TIG Welding

Select the correct size and type of 
non-consumable tungsten and shielding gas for 
the application. 

For (DC-) (most commonly used polarity) 
connect the TIG torch to the negative dinse 
plug connector and the work return lead to the 
positive dinse plug connector.

4.0   Connecting your MagMate

 TIG  150 

& 200 machine

Summary of Contents for Tig 150

Page 1: ...TIG 150 200 O P E R AT I N G M A N U A L...

Page 2: ...y responsibility for updating any information or correcting any error or omission which may become apparent after the document has been issued Neither BOC nor any of its agents has independently verif...

Page 3: ...Responsibility 7 3 0 BasicTIG WeldingTechniques 8 3 1 GTAW TIG Welding 8 4 0 Connecting your MagMate TIG 150 200 machine 10 4 1 Control Panel 10 4 2 For TIG Welding 10 4 3 TIG Welding Operation 10 4...

Page 4: ...cylinder Never use oxygen for venting containers 1 0 Recommended Safety Guidelines Diagram and safety explanation Electrical safety alert Welding electrode causing electric shock Fumes and gases comin...

Page 5: ...spaces Be alert to this at all times Keep your head out of the fumes rising from the arc Fumes from the welding of some metals could have an adverse effect on your health Don t breathe them in If you...

Page 6: ...ged return cylinders to BOC immediately CylinderValve Safety When working with cylinders or operating cylinder valves ensure that you wear appropriate protective clothing gloves boots and safety glass...

Page 7: ...ode holders in water Working on a dry insulated floor where possible Never hold the electrode and holder under your arm 2 4 User Responsibility Read the Operating Manual prior to installation of this...

Page 8: ...heet material and for putting in the root run of pipe butt welds The process tends to be very clean producing little particulate fume although it is capable of generating ozone in appreciable amounts...

Page 9: ...h the exception of those containing aluminium in significant amounts can also be welded with this polarity DCEP is used for aluminium alloys when welding with pure helium as the shielding gas since th...

Page 10: ...gas adjustment knob a longer post flow gas will result in better protection for the weld pool and TIG tungsten Connecting the shielding gas Fit the supplied shielding gas regulator to the appropriate...

Page 11: ...rated arc allows for faster travel speeds For DC applications connect the TIG torch to the positive dinse plug connector and the work return lead to the negative dinse plug connector In this mode most...

Page 12: ...chased separately Gas hose Work clamp with cable dinse connector Primary cable with plug 10 amp Operating manual TIG 200 TIG 200 Power source TIG 26 torch 4m Regulator purchased separately Gas hose Wo...

Page 13: ...put current A 17 26 Output current A 10 150 10 200 Rated working voltage V 16 18 No load voltage V 46 48 Duty cycle 40 40 No load loss W 40 40 Arc initiation HF HF Efficiency 80 80 Power factor 0 73 0...

Page 14: ...ere is enough space in front of and back of the unit for ventilation 7 2 Troubleshooting Main switch signal light is not lit Unit does not get electricity Check mains fuses Check mains cable and plug...

Page 15: ...n authorised manager of BOC This warranty is in addition to any other legal rights you may have Electrode holders and torches are not covered 7 2 Limitations on Warranty The following conditions are n...

Page 16: ...rrect at the time of printing Whilst proper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited 970 988 Great South Roa...

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