Magicard Rio Pro, Maintenance Manual

Page: 49 / 108

Ultra Electronics Card Systems
Rio Pro Maintenance Manual
- 49 -
RFID PCB & Top Cover Sensor
1. Cam Position Sensor can be
removed by unclipping the outer
plastic housing and sliding the Sensor
outwards.
Refitting is the reverse procedure.
2. Remove the RFID PCB plastic cover
and slide PCB outwards
Refitting is the reverse procedure.
Flipper Drive System.
1. Drive Belt can be removed by sliding it off the inside of the bottom Pulley. It can then be removed
from the top Pulley.
Refitting is the reverse procedure.
2. Large pulley can be removed by first removing the small silver Star Washer.
Refitting is the reverse procedure.
3. Small Pulley can removed from the Stepper motor shaft. Remove the spring washer by bending
the release tabs outwards. The spring washer cannot be re-used after this.
Refitting is the reverse procedure but a new pulley is essential unless glued into position.
Card Drive System.
1. Remove the spring washer holding the large pulley in place then
slide the Pulley off the roller shaft. Drive Belt can also be
removed.
Refitting is the reverse procedure ensuring a new spring washer
is used.
2. Remove the spring washer holding the small Pulley in place then
slide the small Pulley from the main Stepper motor shaft.
Refitting is the reverse procedure ensuring a new spring washer
is used.
3. Idle tension roller pressure can be released then the large drive
Belt removed. Note how the belt is fitted and which Pulleys it fits
around.
Refitting is the reverse procedure then release the idle roller to
tension the Belt.
4. The individual roller drive Pulleys can now be removed by either
depressing the retaining tabs on the shafts or releasing the
spring washers. Slide the Pulleys outwards.
Refitting is the reverse procedure ensuring new spring washers
are used.
Card Feed System.
1. Slide the drive Belt off the top Pulley the remove completely from
the bottom Pulley.
Refitting is the reverse procedure.
2. Top Pulley is removed by depressing the locking Tabs in the
centre of the roller shaft. Slide the pulley outwards and remove.
Refitting is the reverse procedure.
3. Bottom pulley can be removed by sliding it outwards off the DC
motor.
Refitting is the reverse procedure but it is essential a new Pulley
is used unless it is glued into position.
SECTION 11.9 REMOVAL AND REFITTING OF RIGHT SIDE COMPONENTS
CAUTION The Plastic Drive Pulleys attached to any of the Motors are designed to be push-fit and used only once.
Magicard highly recommend new Pulleys are fitted if they are disturbed. Once pushed onto the motor
shaft the plastic deforms to produce a tight fit.
The following procedures involve contact with Electrostatic Sensitive Devices. All precautions for
handling Electrostatic Sensitive Devices should be followed at all times, including the use of a grounded
wrist strap.