FLASHLIGHTS
Switch Repair
Instructions for
SOLITAIRE
®
FLASHLIGHTS
SCHEMATIC - FLASHLIGHT
The distinctive shapes, styles and
overall appearances of all Mag®
flashlights, and the
circumferential inscriptions
extending around the heads of all
Mag® flashlights are trademarks
of Mag Instrument, Inc. The
circumferential inscription on the
head of every flashlight signifies
that it is an original Mag®
flashlight and part of the Mag®
family of flashlights. U.S.
Trademark Registrations for the
shape, style and overall
appearance trademarks of Mag®
flashlights and for circumferential
inscription trademarks of Mag®
flashlights include Nos. 1,808,998;
2,074,795; 2,687,693; 2,745,460;
2,765,978 and 2,765,979.
The Solitaire® Single Cell AAA
flashlight is covered by one or
more pending patent applications
and U.S. Patent Nos. 4,577,263;
4,656,565; 4,658,336; 4,819,141;
4,851,974; 4,864,474; 4,899,265;
4,942,505; 5,003,440; 5,052,602;
5,113,326; 5,143,441; 5,207,363;
5,207,502; 5,293,307; 5,349,506;
6,135,611; 6,170,960; Des.
308,109. and by foreign patents.
CORPORATE OFFICE
MAG
INSTRUMENT, INC.
1635 S. Sacramento Ave.
P.O. Box 50600
Ontario, California U.S.A. 91761-1083
Website: www.maglite.com
Warranty:
Tel: (800) 283-5562 or
(909) 947-1006
Fax: (909) 947-5041
E-mail: [email protected]
Sales & Parts:
Tel: (800) 289-6241 • (909) 947-1006
E-mail: [email protected]
©2004
MAG
INSTRUMENT, INC.
421-000-447 8/04
Tool has a long
and short pin
end. The long
pins remove the
switch. The short
pins are to install
the switch.
Tool required to
replace the switch
in the Solitaire®.
(included)
STEP 2
Unscrew (counter
clockwise) and remove
the entire HEAD
ASSEMBLY (1)
STEP 1
Unscrew (counter
clockwise) and remove
the entire TAIL CAP
ASSEMBLY (14) and
the battery.
Note: A spare LAMP (8) is
located in the TAIL CAP (20).
STEP 4
Insert the end of the TOOL
(20) with the longest pin
protrusion into the bottom
of the BARREL (10). Rotate
the tool until the two pins
enter the two holes in the
bottom of the LOWER
INSULATOR (13).
STEP 6
You can now remove the
UPPER INSULATOR (8)
from the BARREL (10).
STEP 5
Place the TOOL (20) and
the BARREL (10) on a flat
surface and push down on
the BARREL (10). The
UPPER INSULATOR (8)
will move upward and
separate from the LOWER
INSULATOR (13).
Parts List for Standard Black Solitaire
®
Flashlight
ITEM NO
QTY.
PART NUMBER
DESCRIPTION
1
1
108-000-089
Head Sub-Assembly
2
1
220-000-055
Head, Black
3
1
108-000-067
'O' Ring, Head
4
1
108-000-083
Clear Lens
5
1
108-000-084
Reflector
6
1
LK3A001
Bulb
7
1
108-000-269
Barrel & Switch Sub-Assembly
8
1
*
Upper Insulator Receptacle
9
1
108-000-067
'O' Ring, Barrel
10
1
220-000-067
Barrel, Black
11
1
*
Lamp Receptacle, Side Contact
12
1
*
Lamp Receptacle, Center Contact
13
1
*
Lower Insulator Receptacle
14
1
108-000-190
Tail cap Sub-Assembly
15
1
108-000-069
Spring, Tail cap
16
1
108-000-618
Electrical Contact
17
1
108-000-204
Lip Seal
18
1
220-000-156
Tail cap, Black
19
*
108-000-085
Switch Assembly
20
1
112-000-003
Short/Long Pin Tool
Switch Removal
STEP 7
Slowly lift the BARREL
(10) off of the TOOL (20),
the LOWER INSULATOR
(13) should be on the
TOOL (20). If not, tap the
BARREL (10) lightly and
the LOWER INSULATOR
(13) should fall out.
WARNING:
Do not allow children to
install or tamper with the lamp.
Protect the lamp from bending or
twisting. If the lamp is installed
improperly or if the leads from the
lamp are twisted so as to contact one
another, this could short circuit the
flashlight and cause heat generation.
STEP 3
Remove the LAMP (6) by
pulling it straight out of
the receptacles.
© 2004 Mag Instrument, Inc. 421-000-447 8/04
