995068 – Revision A
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Carry Bar:
Check that the Carry Bar is able to swivel 360 degrees with
ease. This should be done with and without load.
Inspect the Carry Bar wear washer, if thickness is below
0.5mm, replace the washer.
Inspect the functionality of the Spring Clips, ensure they
return to position once operated, they should be touching
the inside of the Carry Bar. (If fitted)
Manual Leg Opener:
Check Leg Opener device, opens and closes the Legs as
intended, ensure it does not require excessive force to
perform this action.
Legs:
Ensure Legs are perpendicular to the Base when closed.
Brakes:
Ensure the Brakes function when activated
Ensure the Hoist can move freely when the Brakes are
deactivated. (Ensure they aren’t rubbing on the Wheels)
Castors and Wheels
Examine the products Wheels and Castors for signs of damage
or wear, ensure they run freely and are not cracked.
Check to see all casters are flat on the floor and hoist is
stable.
Ensure the product is able to rotate freely with ease.
4.0 – Test Procedure
Below is the full testing procedure required to complete an Annual Hoist Service.
The SWL (180Kg) is an essential load for the testing of the hoist and a mode of transportation to
transport the weights to the hoist is required.
1.
Position the Mobile Hoist on a flat and level surface and away from any obstacles.
2.
Using the Handset raise the Carry Bar to the upper limit. Listen for unusual noise.
3.
Lower the Carry Bar to bottom limit and ensure that the actuator lowers smoothly without
resistance.
4.
Using the Leg Action Bar, open the Legs to their widest position.
5.
Apply the Brake to the rear casters.
6.
Using a calibrated 180Kg weight stack. Position it perpendicularly under that carry bar.
7.
Attach the weight stack to the carry bar using lift straps.
8.
Raise the Weight to the Upper Limit. Be aware of any unusual noises while raising the SWL
(Safe Working Load).
9.
Deactivate the brakes and close the legs using the Manual Leg Action Bar.
10.
Drive the Hoist forward and backwards one metre. Make sure that the Castors rotate and
roll correctly.
11.
Activate the Rear Castors brakes.
12.
Using the handset begin to lower the weight. Before reaching the floor press the E-STOP
button on the Control Box to check the safety device is working correctly.
13.
Pull the Red Manual E-Lower device positioned near the bottom end of the Actuator until
the weight has reached the floor.
14.
Detach the weight from the Carry Bar.
15.
Twist the E-STOP Button in a clockwise motion until it returns to its natural position.
16.
Once weight is removed continue lowing the Carry Bar down to the bottom limit.
17.
Test Complete.
