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MacDon PW8 Operator'S Manual Download Page 177

214657

163

Revision A

5

Maintenance and Servicing

The following instructions provide information about routine maintenance and servicing of the PW8 Pick-Up
Header. For detailed maintenance and service information, contact your Dealer. A parts catalog is located in the
manual case at the left end of the header.

Log hours of operation and use the Maintenance Schedule/Record provided to keep a record of scheduled
maintenance. Refer to

5.2.1 Maintenance Schedule/Record, page 164

.

5.1

Preparing Header for Servicing

CAUTION

To avoid personal injury, before servicing header or opening drive covers, perform the following
procedures:

•

Lower the header fully. If necessary to service in the raised position, always engage header lift cylinder
safety props on combine.

•

Stop engine and remove key.

•

Engage park brake.

•

Wait for all moving parts to stop.

Summary of Contents for PW8

Page 1: ...PW8 Pick Up Header Operator s Manual 214657 Revision A 2019 Model Year Original Instruction The harvesting specialists...

Page 2: ...PW8 Pick Up Header Published May 2018...

Page 3: ...Declaration of Conformity Figure 1 EC Declaration of Conformity 214657 i Revision A...

Page 4: ...Figure 2 EC Declaration of Conformity 214657 ii Revision A...

Page 5: ...s described in this manual A copy of the MacDon Industries Limited Warranty Policy which explains this warranty should have been provided to you by your Dealer Damage resulting from any of the followi...

Page 6: ...new header Call your Dealer if you need assistance information or additional copies of the manuals Store the operator s manual and the parts catalog in the manual case A attached to the back of the h...

Page 7: ...page 343 3 6 Installing Right Endshield page 35 Added steps 3 3 4 Installing Left Endshield page 32 John Deere T Series added 4 1 8 John Deere S and T Series Combines page 135 Added Auto Header Heigh...

Page 8: ...igure 4 Left Side Rear View The serial number plate A is located on the left endsheet Record the serial number of the PW8 Combine Pick Up Header here ____________________________________________ 21465...

Page 9: ...fication 23 2 4 Definitions 24 Chapter 3 Operation 27 3 1 Owner Operator Responsibilities 27 3 2 Operational Safety 28 3 3 Endshields 29 3 3 1 Opening Left Endshield 29 3 3 2 Closing Left Endshield 30...

Page 10: ...ger Float 74 Stripper Plate Clearance 77 3 12 3 Operating Height 79 Header Height 79 Pick Up Height 80 3 12 4 Adjusting Header Float 82 3 12 5 Hold Downs 84 Hold Down Position 84 Adjusting Hold Down R...

Page 11: ...Series 125 Setting Sensing Grain Header Height to 50 John Deere 60 Series 126 Setting Sensitivity of Auto Header Height Control John Deere 60 Series 127 Adjusting Threshold for Drop Rate Valve John D...

Page 12: ...ng Sealed Bearing 170 5 5 Drives 171 5 5 1 Header Driveshaft 171 5 5 2 Header Driveline 171 Removing Header Driveline 171 Installing Header Driveline 173 Replacing Driveline Clutch 175 Removing Drivel...

Page 13: ...sembly 236 5 8 2 Installing Header Spring Float Assembly 238 5 9 Hold Downs 240 5 9 1 Replacing Fiberglass Rods 240 5 9 2 Replacing Master Hold Down Cylinder 241 Removing Master Cylinder 241 Installin...

Page 14: ...273 8 1 1 Metric Bolt Specifications 273 8 1 2 Metric Bolt Specifications Bolting into Cast Aluminum 275 8 1 3 Flare Type Hydraulic Fittings 276 8 1 4 O Ring Boss ORB Hydraulic Fittings Adjustable 277...

Page 15: ...es important safety messages in this manual and on safety signs on the machine This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanyin...

Page 16: ...ly hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may...

Page 17: ...or goggles Heavy gloves Wet weather gear Respirator or filter mask Figure 1 3 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protecti...

Page 18: ...ne function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Page 19: ...machine Make sure all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all...

Page 20: ...pressure Makeshift repairs will fail suddenly and create hazardous and unsafe conditions Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection when searching for high pressure hydr...

Page 21: ...ir part also bears current safety sign Replacement safety signs are available from your MacDon Dealer Parts Department 1 6 1 Installing Safety Decals 1 Clean and dry installation area 2 Decide on exac...

Page 22: ...214657 8 Revision A 1 7 Safety Sign Locations Figure 1 15 Header Decals Case IH A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 16 Header Decals SAFETY...

Page 23: ...214657 9 Revision A Figure 1 17 Header Decals John Deere A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 18 Header Decals SAFETY...

Page 24: ...214657 10 Revision A Figure 1 19 Header Decals New Holland A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 20 Header Decals SAFETY...

Page 25: ...214657 11 Revision A Figure 1 21 Header Decals Versatile A MD 184370 B MD 166466 C MD 184372 D MD 184422 E MD 184420 F MD 237298 Figure 1 22 Header Decals SAFETY...

Page 26: ...57 12 Revision A Figure 1 23 Driveline and Hold Down Decals Case IH A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 24 Driveline and Hold Down Decals SA...

Page 27: ...13 Revision A Figure 1 25 Driveline and Hold Down Decals John Deere A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 26 Driveline and Hold Down Decals S...

Page 28: ...14 Revision A Figure 1 27 Driveline and Hold Down Decals New Holland A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 28 Driveline and Hold Down Decals...

Page 29: ...7 15 Revision A Figure 1 29 Driveline and Hold Down Decals Versatile A MD 30316 B MD 191099 C MD 36651 D MD 184422 Behind Endshield E MD 237229 F MD 237254 Figure 1 30 Driveline and Hold Down Decals S...

Page 30: ...ine DANGER Rotating driveline contact can cause death keep away Do NOT operate without Stopping the engine and removing the key before opening shield All driveline guards tractor and equipment shields...

Page 31: ...MD 184372 General hazard pertaining to machine operation and servicing CAUTION To avoid injury or death from improper or unsafe machine operation Read the operator s manual and follow all safety instr...

Page 32: ...Use slow moving vehicle emblem and flashing warning lights when operating on roadways unless prohibited by law Figure 1 37 MD 184420 MD 184420 Crushing hazard WARNING To avoid injury from being pinne...

Page 33: ...everyone is clear of machine before starting engine and during operation Keep riders off the machine Keep all shields in place and stay clear of moving parts Disengage header drive put transmission i...

Page 34: ...ard CAUTION To avoid injury from entanglement with crop gathering elements stand clear of header while machine is running Figure 1 42 MD 237298 MD 237298 Auger entanglement hazard CAUTION To avoid inj...

Page 35: ...ual storage case Pick up Actual picking width Refer to 2 2 Header Dimensions page 22 Draper width Quantity of pick up fingers 392 Draper drives Two 97 cc 5 9 cu in hydraulic motors Auger Diameter incl...

Page 36: ...ader Dimensions A 565 8 cm 222 3 4 in B 516 9 cm 203 1 2 in C 452 3 cm 178 1 8 in D 476 6 cm 187 5 8 in E 531 8 cm 209 3 8 in Figure 2 2 Header Dimensions A 246 1 cm 96 7 8 in B 251 3 cm 98 7 8 in C 1...

Page 37: ...ger F Auger Finger G Auger Pan H Multicoupler Receptacle J Driveline K Manual Case L Endshield Latched M Hold Down Cylinder Safety Prop N Draper Drive Motor P Hold Down Lift Cylinder Q Gauge Wheel R R...

Page 38: ...fit ORB O ring Boss a style of fitting commonly used in port opening on manifolds pumps and motors ORFS O ring face seal A style of fitting commonly used for connecting hoses and tubes This style of f...

Page 39: ...nal position Torque tension The relationship between the assembly torque applied to a piece of hardware and the axial load it induces in the bolt or screw Tractor Agricultural type tractor Truck A fou...

Page 40: ......

Page 41: ...e to operate the header for however short a time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators annually B...

Page 42: ...injury or death from unexpected startup of machine always stop combine engine and remove key before adjusting or removing plugged material from the machine Check for excessive vibration and unusual n...

Page 43: ...y injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Lower header to ground shut down engine and remove...

Page 44: ...er frame are aligned This will ensure that latch D aligns with receptacle E NOTE Latch D and magnet B positions are factory set and should not require adjustment Figure 3 5 Endshield Adjustment 3 If f...

Page 45: ...is against the header endsheet and aligned with the cutout in the frame and that latch A is engaged 3 3 3 Removing Left Endshield DANGER To avoid bodily injury or death from unexpected startup of mac...

Page 46: ...in header frame 2 Tighten nuts B on clips C just enough to hold endshield in place Figure 3 10 Aligning Endshield 3 Close endshield A ensuring magnet B and stop C in header frame are aligned This will...

Page 47: ...Endshield Support 7 Move endshield A slightly so support B can be moved out of the locked position Figure 3 13 Endshield Closed 8 Close endshield D and use a slotted screwdriver to turn latch A clockw...

Page 48: ...nition before leaving operator s seat for any reason Figure 3 14 Right Endshield 1 Lower header to ground shut down engine and remove key from ignition Figure 3 15 Right Endshield 2 Remove nuts and bo...

Page 49: ...perator s seat for any reason Figure 3 16 Right Endshield 1 Lower header to ground shut down engine and remove key from ignition Figure 3 17 Right Endshield 2 Position endshield against the frame and...

Page 50: ...214657 36 Revision A 3 4 Header Lift Cylinder Safety Props Refer to your combine operator s manual IMPORTANT Always engage combine safety props before working on header in elevated position OPERATION...

Page 51: ...any reason NOTE John Deere combines use the fore aft circuit to control the hold down cylinders IMPORTANT To prevent damage to hold down support arms do NOT transport header with cylinder safety props...

Page 52: ...sary through the day Don t take chances You may need a hard hat protective glasses or goggles heavy gloves a respirator or filter mask or wet weather gear Protect against noise Wear suitable hearing p...

Page 53: ...afety props before going under the machine for any reason CAUTION Never start or move the machine until you are sure all bystanders have cleared the area Before leaving the combine seat for any reason...

Page 54: ...der to combine for the first time operate the machine at low speed for five minutes while carefully watching and listening from the operator s seat for binding or interfering parts 2 Refer to 5 2 1 Ma...

Page 55: ...ine Make Combine Model s Feeder House Size Combine Model s Feeder House Size Case IH 7010 8010 7120 8120 9120 7230 8230 9230 7240 8240 and 9240 137 2 cm 54 in 5088 6088 7088 5130 6130 7130 5140 6140 a...

Page 56: ...Holland CR CX Series Combine page 56 Versatile 3 10 4 Versatile page 61 3 10 1 Case IH This section provides instructions for attaching detaching the PW8 Pick Up Header to from Case IH 50 60 7088 51...

Page 57: ...lever A on header at left side of feeder house and push handle B on combine to engage locks C on both sides of the feeder house 6 Push down on lever A so that slot in lever engages handle B to lock ha...

Page 58: ...hook Figure 3 25 Attaching Driveline 10 Pull back collar A on end of driveline and push onto combine output shaft B until collar locks Figure 3 26 Coupler Lock 11 Open cover A on header receptacle 12...

Page 59: ...ical connector E with slots in receptacle push connector onto receptacle and turn collar on connector to lock it in place Detaching from Case IH Combine DANGER To avoid bodily injury or death from une...

Page 60: ...ation 4 Position coupler A onto storage plate B on combine Figure 3 30 Electrical Connector 5 Disconnect electrical connector A from header Figure 3 31 Electrical Connector Storage 6 Place electrical...

Page 61: ...ader electrical receptacle A 8 Push handle B on header down into storage position until lock button C snaps out 9 Close cover D Figure 3 33 Detaching Driveline 10 Open driveshield A on combine 11 Pull...

Page 62: ...otate disc B to secure driveline Figure 3 35 Driveshield 13 Close driveshield A on combine Figure 3 36 Disengaging Header 14 Lift lever A and pull and lower handle B to disengage feeder house header l...

Page 63: ...ays stop engine and remove key from ignition before leaving operator s seat for any reason Figure 3 37 Feeder House Locks 1 Push handle A on combine coupler toward feeder house to retract pins B at bo...

Page 64: ...Driveline in Storage Position 6 Rotate disc B on header driveline storage hook A and remove driveline from hook Figure 3 41 Attaching Driveline to Combine 7 Pull back collar A on end of driveline and...

Page 65: ...43 Releasing Coupler 10 Pull handle A on header to release multicoupler B from storage position remove coupler and push handle back into header to store Figure 3 44 Engaging Coupler 11 Place coupler A...

Page 66: ...se of feeder house into the locking plates C Knob D will engage lock handle Figure 3 46 Aligning Locking Plates NOTE If handle does not move to fully horizontal position check alignment of locking pla...

Page 67: ...son 1 Choose a level area and position the header slightly off the ground 2 Stop the engine and remove the key from the ignition Figure 3 47 Releasing Multicoupler 3 Pull out knob A on combine multico...

Page 68: ...coupler 6 Open feeder house driveshield B Figure 3 50 Detaching Driveline 7 Pull back collar A on driveline and remove driveline from combine output shaft Figure 3 51 Driveline 8 Slide driveline into...

Page 69: ...57 55 Revision A Figure 3 52 Disengaging Header 9 Close combine driveshield A 10 Lower feeder house until saddle B disengages and clears header top beam C 11 Slowly back combine away from header OPERA...

Page 70: ...unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason Figure 3 53 Feeder House Locks 1 Pull handle A on combine to raise hooks B o...

Page 71: ...r engages handle B to lock handle in place 6 Loosen nut E and adjust position of pin D as necessary both sides if locks C do not fully engage pins D on header Tighten nut 7 Loosen bolts F and adjust l...

Page 72: ...onto combine output shaft A until collar locks Figure 3 58 Header Receptacle 10 Open cover A 11 Push in lock button B and pull handle C halfway up to open position Figure 3 59 Combine Coupler Connect...

Page 73: ...eceptacle push connector onto receptacle and turn collar on connector to lock it in place Detaching from New Holland CR CX Combine DANGER To avoid bodily injury or death from unexpected startup of mac...

Page 74: ...tor from header and place in storage cup C on combine Figure 3 63 Locking Multicoupler 7 Close cover A on header hydraulic receptacle and cover B on electrical receptacle 8 Push handle C on header dow...

Page 75: ...12 Lower feeder house until it disengages from header support 13 Slowly back combine away from header 3 10 4 Versatile This section provides instructions for attaching detaching the PW8 Pick Up Heade...

Page 76: ...re 3 69 Feeder House Lock 5 Grasp handle A and slide pin B into the feeder house receptacle C until pin stop D drops down to lock the pin see inset Ensure pin is engaged on the opposite side of the fe...

Page 77: ...gure 3 71 Top Beam Rear View 10 Loosen the seven bolts A along the top beam B on the back side of the header Figure 3 72 Top Beam Rear View 11 Move support channel A according to measurement in Step 7...

Page 78: ...ook A and remove driveline from the hook Figure 3 74 Driveline 15 Pull back collar A at the end of driveline and push onto the combine output shaft B until collar locks Figure 3 75 Coupler Lock 16 Ope...

Page 79: ...receptacle 22 Remove electrical connector E from storage cup on combine 23 Align lugs on electrical connector E with slots in receptacle push connector onto receptacle and turn collar on connector to...

Page 80: ...Electrical Connector Storage Location 5 Position coupler A onto storage plate B on combine 6 Disconnect electrical connector from header and place in storage cup C on combine Figure 3 80 Locking Mult...

Page 81: ...nd remove driveline from combine Figure 3 82 Driveline 10 Slide driveline into storage hook A on header and rotate disc B to secure driveline Figure 3 83 Feeder House Lock 11 Rotate pin stop C from lo...

Page 82: ...214657 68 Revision A Figure 3 84 Disengaging Header 12 Start combine and lower header to ground until feeder house posts A disengage from header 13 Slowly back combine away from header OPERATION...

Page 83: ...rt Lights Figure 3 85 Transport Lights The transport lights A which are mounted on both ends of the header are activated by switches inside the combine cab They function as flashing amber hazard light...

Page 84: ...wn position Hold Down Position page 84 Hold down rod angle Adjusting Hold Down Rod Angle page 85 Draper belt tension front Adjusting Front Draper Belt Tension page 88 Draper belt tension rear Adjustin...

Page 85: ...1 x 8 1 6 255 rpm 51 x 5 mph 255 rpm Adjusting Draper Speed Draper speed is determined by measuring the rpm of the aft roller on the rear pick up deck Figure 3 86 Draper Roller and Speed Sensor 1 Chec...

Page 86: ...g the sprocket Checking Auger Position The auger position is critical for a smooth high capacity flow of crop into the feeder house It is factory set for normal crop conditions but it may require adju...

Page 87: ...tion NOTE Access the auger pan area from the top of the header Open left endshield A Refer to 3 3 1 Opening Left Endshield page 29 Figure 3 90 Left Side Auger Stop 2 Loosen two nuts A on auger stops a...

Page 88: ...ger Float DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Lower the header to...

Page 89: ...he rubber blocks C on the auger arm 5 Tighten bolts A Figure 3 94 Right Stop 6 Loosen two bolts A on auger upstops B at the right side of header 7 Slide the stops B downwards until they contact the ru...

Page 90: ...or s seat for any reason 1 Lower the header to the ground shut down the combine and remove the key from the ignition Figure 3 96 Left Endshield 2 Open the left endshield A Refer to 3 3 1 Opening Left...

Page 91: ...pair of stripper plates A located on either side of the center opening The stripper plates are designed to minimize crop carryover behind the auger but they require proper adjustment Stripper plate c...

Page 92: ...and to check the clearance between the auger flighting A and stripper plates B NOTE Access the auger stripper plate area from the top of the header 3 Run the header slowly and listen for contact betwe...

Page 93: ...recommended operating height of 305 mm 12 in NOTE Position 1 represents the lowest header height and position 7 represents the highest If your combine is factory equipped with auto header height cont...

Page 94: ...the pick up fingers are wearing quickly or are picking up dirt and stones the pick up height is too low Adjusting Pick Up Height DANGER To avoid bodily injury or death from unexpected start up or fall...

Page 95: ...ont of the pickup 8 Rotate the wheel spindle assembly B to raise or lower the wheel and achieve the desired draper finger clearance to the ground NOTE The pick up is factory set to position number 2 t...

Page 96: ...e 60 70 S and T Series Combine page 49 Attaching to New Holland CR CX Series Combine page 56 Attaching to Versatile Combine page 61 2 Lower combine feeder house so the front draper deck is rotated upw...

Page 97: ...o float anchor hole C to make wheel ground pressure heavier IMPORTANT The left and right spring float assemblies must be set to the same anchor hole position or draper deck damage could result NOTE If...

Page 98: ...ed according to crop conditions The fiberglass rods A not only ensure that contact between the swath and pick up belts is maintained they also guide the crop under the auger Applying constant downward...

Page 99: ...s can be installed They are bolted to the frame inside the left endsheet for shipment from the factory and should have been removed at the dealership during setup and installed or retained by the Oper...

Page 100: ...ing Crop Deflectors 1 Retrieve crop deflectors from combine cab or previously stored location 2 Lower hold down 3 Lower header to the ground shut down combine and remove key from ignition Figure 3 116...

Page 101: ...ove key from ignition before leaving operator s seat for any reason NOTE Drapers may be sticky when new Talcum or baby powder applied to the drapers should help reduce stickiness 1 Raise the header fu...

Page 102: ...Front Deck Shown Right Side Opposite 1 Loosen three clamp bolts A on each side of the header 2 Loosen jam nut B on the left side 3 Turn adjuster nut C to set the draper tension Proper tension is achie...

Page 103: ...5 Loosen jam nut A on the right side of the header and turn adjuster nut B until the position of stepped position indicator gauge C is identical to the left side Figure 3 122 Front Deck Adjuster 6 Ti...

Page 104: ...icator notch D IMPORTANT Do NOT tighten draper above the indicator notch D Drapers only need to be tight enough to prevent slippage Overtightening drapers may result in the following Joining bolts pul...

Page 105: ...operation of the header with the clutch slipping will cause damage to the header and or clutch If the clutch becomes permanently damaged it must be replaced Refer to Replacing Driveline Clutch page 1...

Page 106: ...e combine and disengage the header 2 Fully raise the hold down 3 Disengage the pick up draper drive IMPORTANT To prevent damage to the feeder motor do NOT engage the feeder reverser for more than five...

Page 107: ...ne and remove key from ignition before leaving operator s seat for any reason To eliminate the pan seal 1 Raise the header fully and engage the combine safety props 2 Stop the engine and remove the ke...

Page 108: ...r lift cylinder safety props on combine 4 Use blocks under the header if possible to take the weight off the tires 5 Repaint all worn or chipped painted surfaces to prevent rust 6 Lubricate the header...

Page 109: ...tem so that combine can correctly interpret data from height sensors on header Once calibration is complete you are ready to use AHHC feature in the field For each combine certain operation settings c...

Page 110: ...hich changes the output voltage The resistance across the power and ground pins should be approximately 100 ohms Normal operating signal voltages are 0 5 4 5 VDC or 5 95 of available voltage A sensor...

Page 111: ...shut down combine and remove key from ignition 2 Open left endshield Refer to 3 3 1 Opening Left Endshield page 29 Figure 4 3 Header Height Sensor Assembly Left Side 3 Disconnect wire harness A 4 Push...

Page 112: ...C into rod end clip B Secure rod end clip by pressing it onto linkage rod C 4 Connect wire harness A 5 Close left endshield Refer to 3 3 2 Closing Left Endshield page 30 Removing Header Height Contro...

Page 113: ...emove access panel B Figure 4 8 Header Height Sensor Assembly Right Side 5 Disconnect wire harness A 6 Push up on rod end clip B Slide linkage rod C out of rod end clip B Figure 4 9 Header Height Sens...

Page 114: ...frame 10 Remove nut B Figure 4 11 Header Height Sensor Assembly Right Side 11 Remove long control arm A complete with linkage rod rod end clip and activator arm Installing Header Height Sensor Assembl...

Page 115: ...ight Side 4 Install control arm C Ensure that flat side is facing towards header 5 Install sensor B center bolts in slots and secure with nuts A Figure 4 15 Header Height Sensor Assembly Right Side 6...

Page 116: ...lland CR CX 10 V system 3 0 V 7 0 V 4 1 4 4 V NOTE For instructions on manually checking voltage range refer to Manually Checking Voltage Range page 102 Manually Checking Voltage Range In some combine...

Page 117: ...tly as shown 5 With connector plugged into sensor measure voltage between orange signal wire B in middle position on connector and the brown ground wire C at one side of connector This is the maximum...

Page 118: ...sensor 11 Start combine and fully lower combine feeder house The float springs should be fully compressed Shut down combine and position the key so that power is supplied to sensors 12 Repeat voltage...

Page 119: ...mbine Requirements page 102 NOTE If voltage range is too large or too small you may need to relocate linkage rod C to a different hole in sensor control arm D If that doesn t work relocate linkage rod...

Page 120: ...to 4 1 3 Height Sensor Output Voltage Range Combine Requirements page 102 NOTE If voltage range is too large or too small you may need to relocate linkage rod C to a different hole in sensor control...

Page 121: ...IH Combine Display 1 On the main page of the combine display select TOOLBOX A Figure 4 27 Case IH Combine Display 2 Select the HEAD 1 tab A The HEADER SETUP page displays 3 From the CUTTING TYPE menu...

Page 122: ...Voltage Range from Combine Cab Case IH 5130 6130 7130 5140 6140 7140 NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual...

Page 123: ...VALUE STATUS field A Lower the feeder house fully and then raise it 305 mm 12 in off the ground to view the full range of voltage readings 7 If sensor voltage is not within low and high limits shown i...

Page 124: ...bine feeder house all the way down the feeder house will stop moving 3 Hold the DOWN button for 2 seconds 4 Push the RAISE button and hold it until the feeder house travels all the way up It will stop...

Page 125: ...AL HEIGHT box A on the RUN 1 page on the combine display This indicates that the auto header height control AHHC is functioning Figure 4 38 Case Combine Joystick 6 To enable the presets activate AHHC...

Page 126: ...can be adjusted on the HEADER SETUP page on the combine display Enter the desired height in the MAXIMUM WORKING HEIGHT field A Figure 4 40 Case Combine Console 8 If you need to change the position of...

Page 127: ...since this document was published Refer to combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in above...

Page 128: ...voltage readings Figure 4 45 Case 8010 Combine Display 6 If sensor voltage is not within low and high limits shown in 4 1 3 Height Sensor Output Voltage Range Combine Requirements page 102 or if range...

Page 129: ...efer to combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in above ground Figure 4 46 Case IH Combine...

Page 130: ...Header Height Sensor Voltage Range Left Side page 105 and Adjusting Header Height Sensor Voltage Range Right Side page 105 Calibrating Auto Header Height Control Case IH 7010 8010 7120 8120 9120 7230...

Page 131: ...Case IH Combine Display 4 Set AUTO REEL SPEED SLOPE 5 Set HEADER PRESSURE FLOAT to NO if equipped and ensure REEL DRIVE is HYDRAULIC Figure 4 52 Case IH Combine Display 6 Install REEL FORE BACK if ap...

Page 132: ...11 Set cutting type to PLATFORM 12 Set appropriate HEADER WIDTH and HEADER USAGE Calibrating Auto Header Height Control Case Combines with Version 28 00 or Higher Software NOTE Changes may have been m...

Page 133: ...on monitor and is displayed at location B as shown When header is set for cutting on ground this verifies that the combine is using the potentiometers on the header correctly to sense ground pressure...

Page 134: ...ete 13 If unit does not function properly conduct maximum stubble height calibration Setting Preset Cutting Height Case 7010 8010 7120 8120 9120 7230 8230 9230 7240 8240 9240 To set preset cutting hei...

Page 135: ...A 7 To pick up header at headlands press HEADER RESUME A twice To lower press HEADER RESUME A NOTE You can fine adjust these set points by using FINE ADJUSTswitch E in figure 4 60 page 120 NOTE Pressi...

Page 136: ...splay since this document was published Refer to combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise header until header wheels are 150 mm 6 in...

Page 137: ...eed to make adjustments For instructions refer to Adjusting Header Height Sensor Voltage Range Left Side page 105 and Adjusting Header Height Sensor Voltage Range Right Side page 105 Calibrating Auto...

Page 138: ...7 Press CAL button A to save calibration of header HDR H UP appears on monitor 8 Raise header 3 feet off the ground and press CAL A button EOC appears on monitor 9 Press ENTER button B to save calibr...

Page 139: ...Press UP button B until EO1 appears on monitor and press ENTER D This is header adjustment 3 Press UP B or DOWN C button until 132 is displayed on top portion of monitor This is reading for accumulato...

Page 140: ...il 128 is displayed on top portion of monitor This is reading for the sensor 4 Press ENTER D to select 128 as sensor reading this will allow you to change display to a three digit number so it has a 5...

Page 141: ...ge is typically between 50 and 80 4 Press ENTER D to select 112 as sensitivity setting this will allow you to change first digit of number sequence 5 Press UP B or DOWN C until desired number is displ...

Page 142: ...represent specific settings for your equipment 4 1 7 John Deere 70 Series Combines Checking Voltage Range from Combine Cab John Deere 70 Series The auto header height sensor output must be within a s...

Page 143: ...A Calibrating Feeder House Speed John Deere 70 Series The feeder house speed must be calibrated before you calibrate auto header height control AHHC system Refer to combine operator s manual for instr...

Page 144: ...mbine Display 2 Press button located fourth from left along top of monitor A to select icon that resembles an open book with a wrench on it B 3 Press button A a second time to enter diagnostics and ca...

Page 145: ...214657 131 Revision A Figure 4 73 John Deere Combine Control Console A Scroll Knob B Check Mark Button AHHC SYSTEM...

Page 146: ...r updates Figure 4 74 John Deere Combine Control Console 1 Press button A twice and current sensitivity setting will appear on combine display the lower the reading the lower the sensitivity 2 Use scr...

Page 147: ...214657 133 Revision A AHHC SYSTEM...

Page 148: ...tting will appear on monitor the lower reading slower rate 2 Use scroll knob B to adjust rate The adjustment will be saved automatically NOTE If page remains idle for a short period of time it will au...

Page 149: ...OTE You may need to hold HEADER DOWN switch for a few seconds to ensure feeder house is fully lowered 3 Check sensor reading on monitor 4 If sensor voltage is not within low and high limits shown in 4...

Page 150: ...lecting FEEDER HOUSE FORE AFT TILT from drop down menu B on combine display To calibrate feeder house fore aft tilt range follow these steps Figure 4 80 John Deere Combine Display 1 Press DIAGNOSTIC i...

Page 151: ...s ENTER icon A Figure 4 84 John Deere Combine Display 5 Follow instructions that appear on combine display As you proceed through calibration process display will automatically update to show next ste...

Page 152: ...ombine operator s manual for updates Figure 4 85 John Deere Combine Display 1 Press DIAGNOSTIC icon A on main page of monitor The CALIBRATION page appears Figure 4 86 John Deere Combine Display 2 Sele...

Page 153: ...rs are out of voltage range and will require adjustment Refer to Adjusting Header Height Sensor Voltage Range Left Side page 105 and Adjusting Header Height Sensor Voltage Range Right Side page 105 Se...

Page 154: ...ntended to represent specific settings for your equipment Adjusting Manual Header Raise Lower Rate John Deere S and T Series NOTE Changes may have been made to the combine controls or display since th...

Page 155: ...TE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for updates Figure 4 94 Combine Display 1 Press COMBINE HEADER SETUP i...

Page 156: ...B Figure 4 98 Joystick Buttons 6 Hold joystick button 2 B until the AHHC icon flashes on monitor 7 To store another preset repeat Step 4 page 142 and Step 6 page 142 for button 3 C 8 Select an approp...

Page 157: ...Revision A Figure 4 99 Combine Display NOTE When auto header height control AHHC is engaged AHHC icon A appears on monitor and number indicating which button was pressed B is displayed on the screen A...

Page 158: ...een made to the combine controls or display since this document was published Refer to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Raise h...

Page 159: ...page 102 or if range between low and high limits is insufficient you need to make adjustments For instructions refer to Adjusting Header Height Sensor Voltage Range Left Side page 105 and Adjusting He...

Page 160: ...dates CAUTION Check to be sure all bystanders have cleared the area Check following conditions before starting header calibration procedure The header is attached to combine The combine is on level gr...

Page 161: ...TER or ESC key NOTE If float was set heavier to complete ground calibration procedure adjust to recommended operating float after calibration is complete 5 If unit does not function properly conduct m...

Page 162: ...or down control switch on multifunction handle 3 Press ENTER to continue As you proceed through calibration process display will automatically update to show next step 4 Press ENTER or ESC to close ca...

Page 163: ...rate using the automatic header height control button or second speed on header height rocker switch of multifunction handle can be adjusted NOTE Changes may have been made to the combine controls or...

Page 164: ...o 100 Setting Preset Cutting Height New Holland CR CX Series To set preset cutting height follow these steps NOTE Changes may have been made to the combine controls or display since this document was...

Page 165: ...ss too hard on AUTOMATIC HEADER HEIGHT CONTROL button B or float mode will be disengaged NOTE It is not necessary to press rocker switch C again after adjusting Configuring Reel Fore Aft Header Tilt a...

Page 166: ...Holland Combine Display 3 On HEAD 2 page change HEADER SUB TYPE from DEFAULT to 80 90 A Figure 4 118 New Holland Combine Controls There are now two buttons for ON GROUND presets The toggle switch from...

Page 167: ...pplies only to 2015 and later CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine ope...

Page 168: ...Display 5 Select HEADER SUB TYPE drop down arrow A The HEADER SUB TYPE dialog box displays Figure 4 122 New Holland Combine Display 6 Select 80 90 A Figure 4 123 New Holland Combine Display 7 Select...

Page 169: ...C and MANUAL HHC LOWER RATE D for best performance according to ground conditions Figure 4 125 New Holland Combine Display 11 Set values for HHC HEIGHT SENSITIVITY A and HHC TILT SENSITIVITY B for bes...

Page 170: ...page The DIAGNOSTICS page displays Figure 4 127 New Holland Combine Display 3 Select SETTINGS A The SETTINGS page displays Figure 4 128 New Holland Combine Display 4 Select HEADER HEIGHT TILT A from G...

Page 171: ...or Voltage Range Right Side page 105 Calibrating Auto Header Height Control New Holland CR Series NOTE Changes may have been made to the combine controls or display since this document was published R...

Page 172: ...splay 1 Select CALIBRATIONS A on main page The CALIBRATION page displays Figure 4 131 New Holland Combine Display 2 Select CALIBRATION drop down arrow A Figure 4 132 New Holland Combine Display 3 Sele...

Page 173: ...n all steps have been completed CALIBRATION COMPLETED message is displayed on screen NOTE If float was set heavier to complete ground calibration procedure adjust to recommended operating float after...

Page 174: ...elect RUN tab that shows MANUAL HEIGHT NOTE The MANUAL HEIGHT field may appear on any of RUN tabs When an auto height set point button is pressed display will change to AUTO HEIGHT A 4 Lower header to...

Page 175: ...90 Figure 4 138 New Holland Combine Display 1 Select TOOLBOX A on main page The TOOLBOX page displays Figure 4 139 New Holland Combine Display 2 Select FEEDER A The FEEDER SETUP page displays 3 Selec...

Page 176: ......

Page 177: ...rs of operation and use the Maintenance Schedule Record provided to keep a record of scheduled maintenance Refer to 5 2 1 Maintenance Schedule Record page 164 5 1 Preparing Header for Servicing CAUTIO...

Page 178: ...Carefully follow all safety messages refer to 1 Safety page 1 5 2 1 Maintenance Schedule Record Table 5 1 Maintenance Schedule Record ACTION Check S Lubricate Change Hour meter reading Service date Se...

Page 179: ...ers and Guides page 211 Check height control sensor pivot points refer to 4 1 2 Header Height Sensors page 96 End of Season Clean and touch up worn paint spots Clean header Check header for wear 5 2 2...

Page 180: ...214657 166 Revision A 5 2 3 End of Season Service Refer to 3 15 Storing the Header page 94 for end of season servicing information MAINTENANCE AND SERVICING...

Page 181: ...pected startup of machine always stop engine and remove key before making adjustments to machine 1 Use the recommended lubricants specified in the inside back cover of this manual 2 Wipe grease fittin...

Page 182: ...214657 168 Revision A 5 3 2 Greasing Points Every 100 Hours Figure 5 1 Greasing Points A Driveline Slip Joint B Driveline Guard Both Ends C Driveline Clutch MAINTENANCE AND SERVICING...

Page 183: ...seat for any reason 1 Lower header to the ground shut down the combine and remove the key from the ignition Figure 5 2 Left Endshield 2 Open left endshield A Refer to 3 3 1 Opening Left Endshield pag...

Page 184: ...cam is on only one side of the bearing 3 Install and tighten the flangette bolts E 4 Lock the lock collar D with a punch once the shaft is correctly positioned NOTE Lock the collar in the same direct...

Page 185: ...excessive corrosion and wear NOTE Remove header end of driveline to access splines Refer to Removing Header Driveline page 171 5 5 2 Header Driveline Removing Header Driveline DANGER To avoid bodily i...

Page 186: ...to the driveline hold the driveline so that it doesn t fall to the floor 4 Pull back collar C and pull driveline D off feeder house shaft while supporting end of driveline Figure 5 7 Header End of Dr...

Page 187: ...from ignition Figure 5 8 Header End of Driveline 2 Pull back guard A to expose collar B at the header notched end of the driveline NOTE The driveline may separate if not supported at both ends 3 Pull...

Page 188: ...n the endsheet and the casting B 7 Tighten bolt C Figure 5 11 Driveline 8 Pull back guard B to expose collar C at the combine end of the driveline D 9 Pull back collar C and push driveline D onto feed...

Page 189: ...ng Driveline Guard page 177 6 Reinstall driveline Refer to Installing Header Driveline page 173 Removing Driveline Guard The driveline guard must remain attached to the driveline but can be removed fo...

Page 190: ...driveline yoke from the combine shaft Refer to Removing Header Driveline page 171 Figure 5 15 Separated Driveline 5 Lift the combine end of the driveline A from the hook and extend the driveline unti...

Page 191: ...wise using a slotted screwdriver until lugs B line up with the slots in the guard 8 Pull driveline guard off driveline Installing Driveline Guard Figure 5 18 Driveline Guard 1 Slide driveline guard on...

Page 192: ...veline guard onto ring until locking ring is visible in slots A Figure 5 20 Driveline Guard 3 Use a slotted screwdriver to rotate ring A clockwise and lock ring in guard Figure 5 21 Driveline Guard 4...

Page 193: ...ccur if U joints are not in phase Figure 5 23 Combine End of Driveline in Storage Position 6 Slide driveline into hook A on header and rotate disc B to secure driveline or connect the driveline to the...

Page 194: ...y from the ignition Figure 5 24 Front Hydraulic Motor Left Side 2 Disconnect hydraulic hoses A from front motor on left side of header Install caps onto hose ends or wrap with plastic and move hoses a...

Page 195: ...Motor Left Side 3 Secure hydraulic motor with two M8 hex flange nuts A and torque to 50 Nm 37 lbf ft using a 13 mm socket wrench IMPORTANT Hydraulic motor must be able to move slightly during operatio...

Page 196: ...or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Lower header to the ground shut down the combine and remove...

Page 197: ...g Rear Hydraulic Motor Figure 5 32 Rear Hydraulic Motor Left Side 1 Apply grease extreme pressure EP performance with 1 5 5 molybdenum disulphide NLGI grade 2 to splines of hydraulic motor shaft A 2 I...

Page 198: ...ion before leaving operator s seat for any reason 1 Lower header to the ground and lower the hold down completely 2 Shut down the combine and remove the key from the ignition Figure 5 34 Left Endshiel...

Page 199: ...aterial to enter the system is the major cause of hydraulic system damage Do NOT attempt to service hydraulic systems in the field Precision fits require a perfectly clean connection during overhaul F...

Page 200: ...ical fittings at both ends and attaches to the forward drive motor fitting that has a matching yellow cable tie Figure 5 41 Multicoupler on Rear of Header 2 Route hoses A and B through grommet C in bo...

Page 201: ...attaches to rear motor B Figure 5 43 Left Side of Header 4 Secure hoses with clips A and cinch straps B Figure 5 44 Bottom Beam Cover 5 Install bottom beam cover B and tighten three M12 hex flange nu...

Page 202: ...rive Chain DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Lower header to the...

Page 203: ...d page 30 Adjusting Auger Drive Chain Tension To adjust the tension of the auger drive chain follow these steps Figure 5 48 Auger Drive Chain 1 Loosen the two M16 hex flange nuts A 2 To access tension...

Page 204: ...ove key from ignition before leaving operator s seat for any reason 1 Lower header to the ground shut down the combine and remove the key from the ignition Figure 5 51 Left Endshield 2 Open left endsh...

Page 205: ...components Replace worn or damaged parts Installing Driven Sprocket Figure 5 53 Driven Sprocket 1 Apply anti seize compound to the mating surfaces of driveshaft A tapered bushing B and sprocket C 2 In...

Page 206: ...lignment of sprockets If misaligned more than 1 mm 3 64 in proceed as follows a Measure and record the position of the tapered bushing D relative to the driveshaft b Remove the three M10 hex bolts A f...

Page 207: ...214657 193 Revision A 11 Install and tension chain Refer to Installing Auger Drive Chain page 189 12 Close left endshield Refer to 3 3 2 Closing Left Endshield page 30 MAINTENANCE AND SERVICING...

Page 208: ...son 1 Lower header to the ground shut down the combine and remove the key from the ignition Figure 5 58 Left Endshield 2 Open left endshield A Refer to 3 3 1 Opening Left Endshield page 29 Figure 5 59...

Page 209: ...A Refer to Removing Auger Drive Chain page 188 Figure 5 61 Drive Sprocket 7 Remove drive sprocket A using a puller if necessary 8 Clean and inspect components Replace worn or damaged parts Installing...

Page 210: ...o stop the driveshaft from rotating Figure 5 65 Drive Sprocket 5 Torque castle nut A to 68 Nm 50 lbf ft If slot in castle nut and hole in driveshaft are not aligned continue to tighten castle nut to 8...

Page 211: ...nition Figure 5 66 Access Cover 3 Remove two screws A from the access cover B closest to the auger finger C being serviced and remove access cover Figure 5 67 Auger Fingers 4 Reach inside the auger re...

Page 212: ...f 24 mm 15 16 in replace the finger guide DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for a...

Page 213: ...using existing screws B and tee nuts C as shown Torque screws to 8 5 Nm 75 lbf in 7 Reinstall auger finger Refer to 5 6 1 Replacing Auger Fingers page 197 Figure 5 72 Access Cover 8 Install access cov...

Page 214: ...aise the hold down fully and engage lift cylinder safety props 2 Shut down the combine and remove the key from the ignition Figure 5 73 Center Access Cover 3 Remove two screws A and remove center acce...

Page 215: ...on the shaft otherwise the holders may slide over and cause the auger fingers B to fall into the drum during operation Figure 5 76 Auger Fingers 7 If the auger finger removed in Step 5 page 201 is on...

Page 216: ...Left Side Auger Finger Holders 11 Reach inside the auger and slide new auger finger holders A onto the shaft B NOTE Middle auger sheet removed for illustration purposes Figure 5 80 Left Side Auger Fin...

Page 217: ...um strength threadlocker Loctite 243 or equivalent Torque screws to 8 5 Nm 75 lbf in NOTE If reusing hardware apply a fresh coat of medium strength threadlocker 5 6 4 Replacing Stripper Plates Replace...

Page 218: ...mm 1 8 5 16 in clearance C to auger flighting 5 Tighten nuts A 6 Recheck the clearance 5 6 5 Replacing Flighting Extensions With header removed from combine proceed as follows Figure 5 84 Auger Access...

Page 219: ...Access Cover IMPORTANT To avoid damaging the auger remove all loose hardware and tools from inside the auger 6 Install access covers A using two screws B coated with medium strength threadlocker Loct...

Page 220: ...ops before going under the machine for any reason 1 Raise the hold down fully and engage lift cylinder safety props Refer to 3 5 Engaging Hold Down Lift Cylinder Safety Props page 37 2 Raise the heade...

Page 221: ...before installing on the draper Figure 5 92 Front Draper Belt 1 Wrap new draper belt A around the rollers with slats facing outwards IMPORTANT Arrow on belt must point in direction of rotation Figure...

Page 222: ...er belts Refer to Adjusting Front Draper Belt Tension page 88 Removing Rear Draper Belt DANGER To avoid bodily injury or death from unexpected start up or fall of a raised machine always stop engine a...

Page 223: ...r bolts C from belt D if removing end belt Figure 5 97 Rear Draper Belt 6 Remove M6 flange nuts A connector bar B and pronged elevator bolts C from belt D Figure 5 98 Rear Draper Belt 7 Remove M6 flan...

Page 224: ...tion of rotation Figure 5 100 End Draper Belt 2 Connect draper belt D using M6 x 15 1 2 pronged elevator bolts A 3 Attach edge protector B to pronged elevator bolts A and secure with M6 flange nuts C...

Page 225: ...cking shifting replace the guide Check to make sure the guides are aligned perpendicular to the direction of draper travel Excessively worn or misaligned guides can cause the drapers to shift and ride...

Page 226: ...wn fully and engage lift cylinder safety props 2 Raise the header fully and engage the combine lift cylinder safety props 3 Stop the engine and remove the key from the ignition Figure 5 104 Draper Gui...

Page 227: ...are perpendicular to the direction of draper travel 12 Rotate draper belt manually to access all the guides D 13 Tighten the draper belt Refer to Adjusting Rear Draper Belt Tension page 90 or Adjusti...

Page 228: ...wn fully 2 Lower header to the ground until the two float springs are loose 3 Stop the engine and remove the key from the ignition 4 Release draper belt tension fully Refer to Adjusting Rear Draper Be...

Page 229: ...tscrew A in lock collar B using a 6 mm hex key Rotate collar counterclockwise to loosen and remove collar Figure 5 111 Left Side Rear Deck 10 Ensure deck is fully supported and check that the float sp...

Page 230: ...support 14 Push out the bearing A Figure 5 113 Left Side Rear Deck 15 Line up new bearing A with slots in bearing support and push bearing into bearing support 16 Swivel bearing 90 degrees and slide i...

Page 231: ...height controller is not damaged when installing bolts Figure 5 117 Left Side Rear Deck 21 Install lock collar B onto bearing and rotate clockwise until tight 22 Turn the roller manually until setscre...

Page 232: ...t springs are loose 3 Stop the engine and remove the key from the ignition 4 Release draper belt tension fully Refer to Adjusting Rear Draper Belt Tension page 90 Figure 5 118 Wooden Block 5 Support t...

Page 233: ...ts Figure 5 121 Right Side Rear Deck 9 Remove bolt A and remove speed sensor disc B Figure 5 122 Right Side Rear Deck 10 Turn the roller manually until setscrew A in lock collar B lines up with the re...

Page 234: ...t height controller is not damaged when removing bolts 14 Pull bearing support B off roller shaft Figure 5 124 Right Side Rear Deck 15 Swivel bearing A 90 degrees in support until outer race lines up...

Page 235: ...oller is not damaged when installing bolts Figure 5 128 Right Side Rear Deck 23 Install lock collar A onto the bearing Lock the collar in direction of shaft rotation and tighten setscrew B CAUTION Nev...

Page 236: ...6 mm hex key 7 Loosen lock collar A by rotating collar counterclockwise 8 Support the roller with a wooden block and loosen bolts B and C securing bearing to frame 9 Remove nuts on bolts B and C 10 P...

Page 237: ...ock collar A clockwise to loosen and remove collar 8 Support the roller with a wooden block and loosen bolts B and C securing bearing to frame 9 Remove nuts on bolts B and C 10 Pull bearing off roller...

Page 238: ...e header to the ground shut down the combine and remove the key from the ignition 2 Open left endshield Refer to 3 3 1 Opening Left Endshield page 29 Figure 5 132 Front Hydraulic Motor 3 Remove the fr...

Page 239: ...de Opposite 8 Turn adjuster nut A and draw the rear draper deck roller assembly into the header until the leading edge of the bearing support plate B lines up with the middle of the single cutout C on...

Page 240: ...nt Draper Belt Tension page 88 15 Reinstall the front hydraulic motor Refer to Installing Front Hydraulic Motor page 181 16 Close the left endshield Refer to 3 3 2 Closing Left Endshield page 30 Repla...

Page 241: ...ntil setscrew on lock collar A is accessible 8 Loosen setscrew using a 6 mm hex key and turn lock collar A counterclockwise to loosen and remove collar 9 Support the roller with a wooden block and use...

Page 242: ...Left Side Front Deck 14 Install lock collar A onto roller shaft and turn clockwise until tight 15 Remove support from under drive roller 16 Turn roller manually until setscrew in lock collar A is acce...

Page 243: ...aring on roller shaft and align mounting holes 10 Install M12 x 40 mounting bolts B if previously removed with heads facing inboard and secure with lock nuts 11 Install lock collar A onto the bearing...

Page 244: ...r with wooden blocks and loosen two nuts on bolts B attaching bearing to frame Figure 5 147 Left Side Front Deck Right Side Opposite 5 Pull bearing assembly A off roller shaft and remove from frame 6...

Page 245: ...lers Draper roller alignment is necessary for proper draper tracking Perform this procedure after replacing a roller bearing DANGER To avoid bodily injury or death from unexpected startup of machine a...

Page 246: ...on the driven roller on each side of the header Figure 5 152 Left Side Front Deck Drive Roller 6 Loosen the locking collar A and the two nuts B attaching the bearing flange to the frame Figure 5 153 R...

Page 247: ...or cutout 9 Tighten the three clamp bolts B on each side of the header Figure 5 155 Left Side Front Deck Right Side Opposite 10 Measure from the center of the rear drive roller to the center of the fr...

Page 248: ...n the frame and nearest slot and make sure the opposite side of frame is equal distance to the same slot Figure 5 157 Front Deck Idler Roller 13 Tighten the locking collar A and the two nuts B attachi...

Page 249: ...the two nuts B attaching the bearing flange to the frame 16 Recheck measurement in Step 10 page 233 to ensure nothing moved while tightening the nuts on each side of the header 17 Tension the draper b...

Page 250: ...X Series Combine page 56 Attaching to Versatile Combine page 61 2 Lower combine feeder house so the front draper deck is rotated upwards to full floated up position Header frame will be close to the g...

Page 251: ...rock from side to side when moved by hand If pressure on the clevis pin persists slightly raise or lower the header Figure 5 162 Left Side Front Anchor Shown Right Side Opposite IMPORTANT Note the spr...

Page 252: ...lled onto anchor B as shown Figure 5 164 Left Side Spring Float Assembly Shown Right Side Opposite 2 Insert clevis pin A from the inboard side through spring float assembly B three flat washers C and...

Page 253: ...lat washers C and anchor D as shown Secure with cotter pin E 5 Repeat procedure for opposite side of header ensuring that left and right spring float assemblies are set to the same anchor hole positio...

Page 254: ...ey from ignition before leaving operator s seat for any reason 1 Lower hold down and lower header to the ground 2 Shut down the combine and remove the key from the ignition Figure 5 168 Outer Fibergla...

Page 255: ...ersely affected by air in the system and cylinder seal failure Remove repair or replace cylinders if either of these issues arise Removing Master Cylinder DANGER To avoid bodily injury or death from u...

Page 256: ...the cylinder A 6 Remove clevis pin D at barrel end of cylinder Cylinder will drop free from hold down arm Figure 5 173 Block Location 7 Insert a block of wood A between the hold down arm B and the pi...

Page 257: ...om previously removed master cylinder Refer to Removing Master Cylinder page 241 2 Remove plugs from new master cylinder ports 3 Install elbows A and B onto new master cylinder as shown Align elbow B...

Page 258: ...raulic cylinder The slave cylinder is located at the right end of the hold down and is connected to the master cylinder by a hose that passes through the hold down beam Cylinder operation is adversely...

Page 259: ...arm A to allow removal of the cylinder Figure 5 181 Right Side Slave Cylinder 6 Remove clevis pin A at rod end of cylinder and remove cylinder and safety prop B Figure 5 182 Right Side Slave Cylinder...

Page 260: ...and tighten fitting Figure 5 185 Right Side Slave Cylinder 5 Position rod end of cylinder A and safety prop into cylinder support bracket and secure with the shorter clevis pin B Ensure clevis pin he...

Page 261: ...wer the hold down onto the safety props A to relieve the hydraulic pressure in the lines Figure 5 187 Bleeding Cylinder 4 Remove the bleed port plug not shown completely IMPORTANT Remove the bleed por...

Page 262: ...efore disconnecting hydraulic lines Tighten all connections before applying pressure Keep hands and body away from pin holes and nozzles which eject fluids under high pressure If any fluid is injected...

Page 263: ...eader to the ground 2 Lower the hold down completely to release all the hydraulic pressure in the system 3 Stop the engine and remove the key from the ignition Figure 5 190 Left Endshield 4 Open the l...

Page 264: ...e hose clips A and undo cinch straps B 7 Pull hose through grommet C Figure 5 193 Left Backsheet 8 Disconnect hydraulic hose A from multicoupler Figure 5 194 Bottom Beam Cover 9 Loosen three bolts A a...

Page 265: ...aulic hose if necessary Figure 5 196 Left Endsheet 12 Pull hose through grommet A in endsheet Installing Master Cylinder Hose Figure 5 197 Left Endsheet 1 Feed hose A through grommet B in endsheet 2 F...

Page 266: ...grommet B 4 Connect hose A to multicoupler Figure 5 199 Left Side of Header 5 Connect hose A to master cylinder B and secure hose to master cylinder with cable tie C Figure 5 200 Left Side of Header...

Page 267: ...ttom Beam Cover 7 Install bottom beam cover B and tighten bolts A 8 Close endshield Refer to 3 3 2 Closing Left Endshield page 30 9 Bleed cylinders and lines Refer to 5 9 4 Bleeding Cylinders and Line...

Page 268: ...placing sensor components Check the draper speed sensor position prior to making any adjustments DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove...

Page 269: ...eed Sensor Position page 254 DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 L...

Page 270: ...eason 1 Lower header to the ground and lower the hold down completely 2 Stop the engine and remove the key from the ignition Figure 5 205 Draper Speed Sensor 3 Remove lower jam nut A and pull sensor B...

Page 271: ...s overinflated or is incorrectly positioned on the rim the tire bead can loosen on one side causing air to escape at high speed and with great force An air leak of this nature can propel the tire in a...

Page 272: ...l wheel A onto spindle and secure with wheel nut B Torque to 108 Nm 80 lbf ft 5 11 3 Inflating Tire Maintain correct tire pressure to achieve desired cutting height Check tire pressure daily Table 5 2...

Page 273: ...sport Lights DANGER To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Lower header to t...

Page 274: ...ghtly turn bulb counterclockwise Remove the bulb 5 Place the new bulb in the socket push in and turn clockwise until bulb stops 6 Replace lens B and secure with two screws A 5 12 3 Replacing Lens Tran...

Page 275: ...combine and remove key from ignition Figure 5 212 Transport Light 2 Pull wiring harness A out of lamp bracket and locate connectors inside the wiring harness 3 Disconnect light wiring from harness 4 R...

Page 276: ......

Page 277: ...ave difficulty picking up the crop and have a tendency to throw the crop forward Figure 6 1 Hold Down Performance Kit The kit attaches to the hold down bar and consists of a series of spring wires tha...

Page 278: ...rformance Kit The Seed Saver kit can be installed on a MacDon PW8 header This option is recommended for use with lighter grain crops such as canola Attachment hardware and installation instructions ar...

Page 279: ...s not factory configured for any combine a Combine Completion Package kit is required Combine Completion Package kits provide the necessary parts and hardware to modify headers to accommodate differen...

Page 280: ...epair Kit This kit allows Operators to repair dents close to the finger guide area that the feed auger may have sustained during regular use Attachment hardware and installation instructions are inclu...

Page 281: ...ls Kit The Pivoting Caster Wheel kit will provide better tracking when towing the header Figure 6 7 Caster Wheel Kit Attachment hardware and installation instructions are included in the kit MD B6315...

Page 282: ......

Page 283: ...wing forward and fingers unable to move swath rearward Add optional Hold Down Performance kit MD B5475 See your Dealer 6 1 Hold Down Performance Kit page 263 Shelling in delicate crops Draper speed to...

Page 284: ...Refer to your combine operator s manual Draper belts tracking incorrectly Incorrect tension Tension draper belts Adjusting Front Draper Belt Tension page 88 Adjusting Rear Draper Belt Tension page 90...

Page 285: ...r in system Bleed cylinders 5 9 4 Bleeding Cylinders and Lines page 247 Hold down remains raised and will not lower Safety prop is engaged Disengage safety prop 3 5 Engaging Hold Down Lift Cylinder Sa...

Page 286: ......

Page 287: ...ying head markings Jam nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical...

Page 288: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 8 3 Bolt Grades Table 8 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal S...

Page 289: ...5 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 8 1 2 Metric Bolt Specifications Bolting int...

Page 290: ...E with other wrench to torque shown 5 Assess final condition of connection Table 8 6 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value2 Flats from Finger Tight FFFT Nm lbf f...

Page 291: ...s far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 8 8 Hydraulic Fitting 5 Install fitting B into port until back up wash...

Page 292: ...3 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 14...

Page 293: ...8 8 page 279 6 Check final condition of fitting Table 8 8 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value4 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12...

Page 294: ...rque fittings according to values in Table 8 9 page 280 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches wh...

Page 295: ...pically 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve...

Page 296: ...ressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton...

Page 297: ...tubble height 147 height sensor output voltage range combine requirements 102 how AHHC works 95 sensor operation 96 sensor output voltage checking voltage range manually 102 Case IH 5130 6130 7130 com...

Page 298: ...tage range from the cab 122 checking voltage range manually 102 turning the accumulator off 125 John Deere 70 series combines 128 adjusting raise lower rate manually 134 sensitivity 132 calibrating AH...

Page 299: ...ngers 211 replacing draper guides 212 draper roller bearings 213 drive roller bearings replacing front deck left side bearing 226 replacing front deck right side bearing 229 replacing rear deck left s...

Page 300: ...240 replacing hold down hydraulic cylinders 241 244 rod angle 85 hydraulic cylinders replacing hold down hydraulic cylinders 241 244 bleeding cylinders and lines 247 slave cylinders installing 246 re...

Page 301: ...e kits 265 hold down performance kits 263 owner responsibilities 27 P pan seal assembly adjusting rubber seal 93 product overview 21 component identification 23 header dimensions 22 header specificati...

Page 302: ...e 277 O ring boss ORB hydraulic fittings non adjustable 279 O ring face seal ORFS fittings 280 tapered pipe thread fittings 281 transporting the header 69 transport lights 69 troubleshooting 269 U unp...

Page 303: ...area protected from dust moisture and other contaminants Lubricant Specification Description Use Grease SAE multi purpose High temperature extreme pressure EP2 performance with 1 max molybdenum disul...

Page 304: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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