MacDon M1240 Unloading And Assembly Instructions Download

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215627

103

Revision A

Figure 5.75: Header Hydraulics Configuration

–

Rotary

Disc-Ready with Quick Couplers

•

Rotary disc ready configuration with quick couplers (A)

: For

instructions, refer to

Rotary Disc Only Configuration

–

Quick

Coupler Connections, page 107

Auger/Rotary Disc/Draper-Ready Configuration

–

Quick Coupler Connections

Windrowers with the auger/rotary disc/draper-ready configuration are equipped with the hydraulic connections needed to
pair with an auger, rotary disc, or a draper header.

Figure 5.76: Couplers

–

Auger/Rotary/Draper Header-

Ready Configuration with Case Drain Kit Installed

Ensure that hose (A) is disconnected from windrower
receptacle (B) and placed in storage cup (C) on the
multicoupler.

Figure 5.77: Hydraulic Quick Couplers

Remove the extra hydraulic quick couplers from pressure
hose (A) and return hose (B). These can be stored and used
as replacement parts.

NOTE:

It is normal to have an extra set of quick couplers on
windrowers with the auger/rotary disc/draper-ready
configuration.

ATTACHING HEADERS TO WINDROWER

Summary of Contents for M1240

Page 1: ...M1240 Windrower Unloading and Assembly Instructions North America 215627 Revision A Original Instruction The Harvesting Specialists...

Page 2: ...on in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied wi...

Page 3: ...hen they are facing the drive wheels and engine forward when looking at the engine This manual uses the terms right cab forward left cab forward right engine forward and left engine forward when refer...

Page 4: ...opic Technical Publications 4 2 9 Checking the Radio and Activating the Bluetooth Feature page 71 Updated images and radio setup instructions ECN 61285 5 1 2 Connecting A40DX Auger Electrical and Hydr...

Page 5: ...g Anti Shimmy Dampeners 24 3 6 Installing Windshield Access Step 28 3 7 Positioning Mirror Arms 29 3 8 Installing Slow Moving Vehicle Signs 30 3 9 Replacing Speed Identification Symbol Decal US Only 3...

Page 6: ...al Steps 74 Chapter 5 Attaching Headers to Windrower 75 5 1 A40DX Auger Header 75 5 1 1 Attaching A40DX Auger Header 75 5 1 2 Connecting A40DX Auger Electrical and Hydraulics 80 5 2 D1X or D1XL Series...

Page 7: ...nsors on the Harvest Performance Tracker Display 142 Chapter 6 Reference 145 6 1 Lubricants Fluids and System Capacities 145 6 2 Fuel Specifications 147 6 3 Torque Specifications 148 6 3 1 Metric Bolt...

Page 8: ......

Page 9: ...delines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could resu...

Page 10: ...y gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment Wear suita...

Page 11: ...tionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key from...

Page 12: ...sure that the tire is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to escape a...

Page 13: ...it with cool clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda and wat...

Page 14: ...peration performed on the machine IMPORTANT Ensure that the windrower is parked on a level surface the ignition is turned off and the key is removed before disconnecting anything The following items n...

Page 15: ...s insert the end of a small 3 6 mm 1 8 1 4 in blade screwdriver into the connector s locking tab Gently pry upward no more than 6 mm 1 4 in to unlock the connector tab and then pull the connector away...

Page 16: ...nectors A Two round connectors C1 and C2 Location Under the cab Figure 1 18 Roof Connectors Roof connectors A Four connectors C10 C12 C13 and C14 Location Under the cab at the base of the left cab pos...

Page 17: ...Location Under the center of the frame just behind the front cross member IMPORTANT To connect the circular Deutsch connectors without bending the pins fully align the plug with the receptacle before...

Page 18: ...cedure in the Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket...

Page 19: ...OT touch the harness connector for the electronic unit injectors while the engine is operating Failure to follow this instruction could result in personal injury or death This engine has a comprehensi...

Page 20: ...d take extra precautions before operating the controls They are usually yellow Figure 1 23 Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are missin...

Page 21: ...the trailer onto level ground and block the trailer wheels 2 Set the forklift forks to the widest possible setting Figure 2 1 Windrower on Trailer CAUTION Ensure that the forks do NOT contact fuel tan...

Page 22: ...14 Revision A 9 In case of shipping damage or missing parts confirm that the serial number matches the shipping manifest then contact MacDon immediately with any damage or shortage claims UNLOADING WI...

Page 23: ...eps allows safe and easy access to the cab The drive wheel lug nuts are stored in the cab Figure 3 1 Left Step Shipping Position 1 Locate the left steps Remove stop bolt A and discard it 2 Loosen pivo...

Page 24: ...215627 16 Revision A Figure 3 3 Storage Compartment 6 Retrieve the bag containing the drive wheel nuts from storage compartment A behind the training seat ASSEMBLING WINDROWER...

Page 25: ...d to Frame 3 Remove banding and blocking A securing the walking beam to the frame 4 Retrieve the caster wheel assemblies Figure 3 6 Lifting Windrower 5 Using a forklift approach the windrower from the...

Page 26: ...sembly B to a suitable lifting device 11 Tilt walking beam C and maneuver caster assembly B so that spindle D can be installed onto walking beam C Figure 3 9 Caster Arm 12 Install flat washer A onto t...

Page 27: ...the windrower approximately 130 cm 51 in B off of the ground or enough so that left cab forward drive wheel assembly A can be positioned as shown Place stand C under the windrower frame 2 Clean the mo...

Page 28: ...el nuts 7 Torque the drive wheel nuts to 510 Nm 375 lbf ft using the tightening sequence shown IMPORTANT Use only manufacturer specified lug nuts MD 205397 Figure 3 13 Tightening Sequence Twelve Bolt...

Page 29: ...of the windrower Place stand A or equivalent to support the front of the windrower so that right drive wheel B remains off of the ground 2 Slowly lower the windrower onto stand A 3 Place pallet jack...

Page 30: ...of the fuel tank Instructions are included with the tool NOTE Removing the pins will be difficult if the right leg is bearing any of the wheel s weight 7 Remove the second pin Figure 3 18 Right Leg R...

Page 31: ...0 Secure the pins with bolts washers and nuts A Torque the nuts to 136 Nm 100 lbf ft 11 Lower the pallet jack and remove it from the work area 12 Support the windrower with a forklift remove the stand...

Page 32: ...gure 3 21 Windrower Supported 1 Lift the windrower with a forklift to take most of the weight off of the casters Figure 3 22 Walking Beam Hardware 2 Remove four bolts and washers A shock support brack...

Page 33: ...l bolts and washers A in the outboard side of the walking beam Do NOT fully tighten the hardware yet NOTE Depending on the walking beam s position the outboard bolts may need to be installed first 7 R...

Page 34: ...e 12 If the windrower already has casters installed a Remove retaining ring A b Remove and discard yellow spacer B c Retrieve the key and the arm from the toolbox d Install key and arm D Secure the ar...

Page 35: ...e rod ends of the anti shimmy dampeners to the arm with M16 x 90 flange head bolt A and three hardened washers B NOTE Washers B are stamped with L9 17 Torque bolt A to 244 Nm 180 lbf ft 18 Install jam...

Page 36: ...and railing 2 Retrieve three self tapping screws from a bag in the toolbox NOTE Use the ignition key to unlock the toolbox compartment Figure 3 33 Windshield Access Step Installed 3 Position step A on...

Page 37: ...or arms Figure 3 35 Mirror Arm in Working Position 4 Tighten retaining nut A to 39 Nm 29 lbf ft 5 Tighten pivot nut B to 26 Nm 19 lbf ft Figure 3 36 Roof Harness and Mirror Harness Secured 6 To preven...

Page 38: ...3 37 SMV Sign Installed on Mirror Light Support Right Cab Forward Side 2 Position sign A on existing bracket B as shown on the right cab forward side mirror light support and secure it with two M6 x...

Page 39: ...tended for use in the United States of America Figure 3 39 SIS Decal US Only 1 Locate the existing speed identification symbol SIS decal bracket on the left mirror lighting arm 2 Wipe the existing dec...

Page 40: ...ntimed Transport 1 1 B6047 D135XL 10 6 m 35 ft single reel double knife untimed Transport upper cross auger vertical knives 1 2 B6047 D135XL 10 6 m 35 ft double reel double knife untimed Base 1 1 0 D1...

Page 41: ...ard side of the windrower 4 Grasp louver B and lift the hood to open it Figure 3 41 Rear Light Bezel Attached to Windrower 5 Remove eight hex flange bolts A 6 Gently pull light bezel assembly B so tha...

Page 42: ...ght bracket when installing the weights 10 Install weights A from the outboard side of the windrower sliding them to the middle of the bracket on the walking beam 11 Install retaining bracket B on eac...

Page 43: ...lug P215 to the back of red tail brake light E 15 Loosely attach left bezel A to the frame with four hex flange bolts B 16 Repeat Step 14 page 35 and Step 15 page 35 attaching plug P210 at right bezel...

Page 44: ...A Figure 3 49 Engine Compartment 19 Grasp the hood by louver A and lower it until the hood engages the latch NOTE To ensure the hood has latched securely make sure that the latch lever is not tilted A...

Page 45: ...he engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Wipe the grease fitting with a clean clot...

Page 46: ...re delivering the windrower Be sure to leave a small blob of grease on top of each fitting to prevent contamination Figure 3 50 Lubrication Points A Top Link Two Places Both Sides B Caster Pivot Both...

Page 47: ...o the positive terminal of the battery and the battery ground cable to the negative terminal of the battery Reversed polarity in the battery or alternator may result in permanent damage to the electri...

Page 48: ...drower frame Lift up on the cab end of the cover until it is secured by retaining tab B on the frame 8 Grasp the hood by louver C and lower it until the hood engages the latch IMPORTANT To ensure that...

Page 49: ...mpleting Predelivery Checklist The predelivery checklist contains all the features of the machine that require inspection Perform the final checks and adjustments listed on the following pages and on...

Page 50: ...n frame near the walking beam as shown Figure 4 3 Engine Serial Number Location M1170 Shown M1240 Similar Engine serial number plate A is located on top of the engine cylinder head cover as shown 4 1...

Page 51: ...igure 4 6 Engine Oil Dipstick Location 1 Locate the engine oil dipstick on the right side of the windrower Remove dipstick A by turning it counterclockwise to unlock it 2 Wipe the dipstick clean and r...

Page 52: ...the desired level For oil specifications refer to 6 1 Lubricants Fluids and System Capacities page 145 IMPORTANT Do NOT overfill the reservoir with engine oil Running the engine with excess oil in the...

Page 53: ...ydraulic Oil Filler Neck and Breather Tube 3 If the oil level is too low refer to 6 1 Lubricants Fluids and System Capacities page 145 for oil specifications and add oil as follows IMPORTANT Clean the...

Page 54: ...needed 4 Turn drain valve A by hand 1 1 2 to 2 turns clockwise until tight 5 Dispose of the fuel in a safe manner 4 1 6 Checking Engine Coolant Level Coolant is cycled through the engine to help redu...

Page 55: ...correct to maximize the service life of the gearbox components Figure 4 15 Gearbox Lubricant Dipstick 1 Remove dipstick A and check the lubricant level Figure 4 16 Bottom End of Dipstick 2 If the lubr...

Page 56: ...the machine This machine has safety devices which allow the engine to start only when the ground speed lever GSL is in PARK the steering wheel is locked in the PARK position and the HEADER ENGAGE swit...

Page 57: ...rn button Hazards button Field lights button Clearance lights button Road lights button High beam button Figure 4 18 Engine Exhaust 1 Before starting the engine ensure that engine exhaust pipe A is no...

Page 58: ...cur 5 Fasten the seat belt 6 Push HEADER ENGAGE switch B to ensure it is in the OFF position Figure 4 21 Console and HPT Run Screen 7 Turn IGNITION switch A to the ON position HPT display B will light...

Page 59: ...to stop flashing before attempting to crank the engine again If the engine still does not start refer to the windrower operator s manual Figure 4 23 HPT No Header Screen NOTE If you attempt to start...

Page 60: ...gine Fill the fuel tank Replace the fuel filter Check for blocked or damaged fuel lines Old fuel in the fuel tank Drain the fuel tank Refill the fuel tank with fresh fuel Water dirt or air in the fuel...

Page 61: ...HEADER ENGAGE switch Try starting the engine to confirm that the HPT displays DISENGAGE HEADER If the engine turns over the safety system requires adjustment Refer to the windrower s technical manual...

Page 62: ...on the ground the ground speed lever GSL in the PARK position and the steering wheel in the locked position centered To confirm that the parking brake is engaged wait for the HPT to beep and display...

Page 63: ...uid may still be under pressure 4 Remove check plug B The lubricant should be visible through the port Some lubricant may leak from the port 5 Reinstall check plug B and torque it to 7 5 Nm 6 lbf ft 6...

Page 64: ...e 2 Bar 200 29 D135XL single reel 10 7 m 35 ft double knife untimed Base 2 Turf 241 35 D135XL single reel 10 7 m 35 ft double knife untimed Transport 2 Bar 241 35 D135XL single reel 10 7 m 35 ft doubl...

Page 65: ...2 Turf 241 35 D145XL double reel 13 7 m 45 ft double knife untimed Transport 3 Bar 262 38 D145XL double reel 13 7 m 45 ft double knife untimed Transport 3 Turf 241 35 D145XL double reel 13 7 m 45 ft d...

Page 66: ...PT correctly recognizes whether or not a header is attached to the windrower and check that the cab lights automatically turn off when the operator leaves the cab DANGER To avoid bodily injury or deat...

Page 67: ...s and egress light shut off after 3 minutes 4 2 2 Checking Harvest Performance Tracker Display Gauges The Harvest Performance Tracker HPT display shows the windrower s performance gauges Ensure that t...

Page 68: ...tion or a menu item The scroll and select functions are also duplicated on the ground speed lever GSL controls Unless otherwise specified these two buttons will always perform the same function When t...

Page 69: ...screen Setting Language and Units of Measurement The language and unit of measurement options can be set in the Harvest Performance Tracker s HPT SETTINGS menu Figure 4 37 Language and Units 1 Navigat...

Page 70: ...TINGS menu Figure 4 38 Time and Date 1 Navigate to the SETTINGS menu with soft key 5 and the HPT scroll knob For instructions refer to Navigating the Harvest Performance Tracker page 60 2 Scroll to SC...

Page 71: ...operator s console will also cause the WINDROWER SETTINGS menu to appear Figure 4 41 Tire Selection 4 Scroll to highlight appropriate tire size A and select it The new selection will be displayed with...

Page 72: ...onditioning Mode The selective catalytic regeneration SCR system is part of the exhaust aftertreatment system The SCR conditioning process can activate any time the windrower is running so long as the...

Page 73: ...y 5 menu button A next to EXHAUST AFTERTREATMENT icon B Figure 4 45 HPT Display 3 To turn off SCR conditioning inhibit mode press soft key 5 menu button A next to INHIBIT SCR CONDITIONING icon B and h...

Page 74: ...over the lights should be removed and all parts of the exterior lighting system should be checked for functionality Figure 4 46 Field Lights 1 For models with LED lighting Remove the plastic film from...

Page 75: ...ights B and rear red tail brake lights C are functioning 6 Press HIGH LOW switch D and check lights B 7 Press TURN SIGNAL switches E on the console and check amber lights F 8 Press HAZARD LIGHT switch...

Page 76: ...h A and check that front road lights B and rear red tail brake lights C are functioning 12 Press HIGH LOW switch D and check lights B 13 Press TURN SIGNAL switches E on the console and check amber lig...

Page 77: ...mber beacons B are functioning 17 Press BEACH switch A to shut off the beacons 4 2 6 Checking Horn The horn is a safety device for notifying other people of the windrower s presence Figure 4 50 Horn B...

Page 78: ...ht turns on 5 Push the LIGHT switch to DOOR position C Confirm that the light is off 6 Open the door and check that the light turns on Leave the door open 7 Push switch A to OFF position D Confirm tha...

Page 79: ...EMPERATURE CONTROL switch B until warm air flows through the cab vents 4 Press BLUE TEMPERATURE CONTROL switch C until cool air enters the cab 5 Press FAN SPEED switch D or and note any change in airf...

Page 80: ...t a USB storage device to the unit The radio will automatically switch modes and begin playback after the media is successfully loaded Figure 4 57 Bluetooth Radio 2 To activate the Bluetooth feature a...

Page 81: ...ation and maintenance Figure 4 58 Manual Storage Case Manuals are stored in one of the manual storage cases A behind the operator s seat Figure 4 59 Manuals and Quick Card 1 Ensure that the following...

Page 82: ...Mounting Kit 2 If the optional GPS kit is included locate the GPS mount parts bag with label A inside the cab Install the GPS mount according to the instructions included with the EZ Pilot or Autopilo...

Page 83: ...of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Figure 5 1 Header Support 1 Remove hairpin A from pin B and remove the pin...

Page 84: ...the float Figure 5 5 GSL 7 Press HEADER DOWN switch A on the ground speed lever GSL to fully retract the header lift cylinders 8 If the hydraulic center link self alignment kit is installed press REE...

Page 85: ...alignment kit is installed adjust the position of center link cylinder A with the switches on the GSL until hook B is above the header attachment pin 12 If the hydraulic center link self alignment kit...

Page 86: ...Safety Prop Lever 18 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it and then rotate it toward the header to lower the safety prop onto the cylinder...

Page 87: ...p Lever 23 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety prop until the lever locks into the vertical position b Repeat the previ...

Page 88: ...ight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the float setting 29 Shut down the engine and remove the key from the ignition 30 Grasp one end...

Page 89: ...ps and the latch engages Figure 5 18 Hydraulic Hoses in Storage Position 3 Retrieve hydraulic multicouplers A and electrical harness B from the header 4 Route the hose harness bundle toward the windro...

Page 90: ...ceptacle and rotate handle F away from the windrower 10 Open cover G and position multicoupler H onto the receptacle Align the pins in the coupler with the slots in the handle and rotate the handle to...

Page 91: ...eceptacle A and connect the electrical harness from the header Figure 5 23 Left Cab Forward Platform 13 Push latch A to unlock platform B Figure 5 24 Left Cab Forward Platform 14 Pull platform A towar...

Page 92: ...the ignition before leaving the operator s seat for any reason If not installed attach the draper header support supplied with the header to the windrower lift linkage as follows 1 Shut down the engi...

Page 93: ...rts must be installed onto the windrower lift linkage before starting this procedure For instructions refer to 5 2 1 Attaching Draper Header Supports page 84 Figure 5 27 Forming Shield bracket R1 Seri...

Page 94: ...this step on the opposite header leg DANGER Check to be sure all bystanders have cleared the area 5 Start the engine Figure 5 31 Header Float Springs 6 If you are lowering the header lift legs WITH a...

Page 95: ...it Figure 5 33 HPT Display 9 On the FLOAT ADJUST page press soft key 3 A to remove the float Figure 5 34 GSL Switches A Reel Down B Reel Up C Header Tilt Down D Header Tilt Up E Header Down F Header...

Page 96: ...move the key from the ignition Manually push hook release C down after the hook engages the header pin c Lower center link A onto the header with the REEL DOWN switch on the GSL until the center link...

Page 97: ...Lever 17 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it and then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the...

Page 98: ...r NOTE If the safety prop will NOT disengage raise the header to release the prop Figure 5 42 GSL DANGER Check to be sure all bystanders have cleared the area 21 Start the engine and press HEADER DOWN...

Page 99: ...th ends 28 Proceed to 5 2 3 Connecting D1X or D1XL Series Draper Header Hydraulics page 91 5 2 3 Connecting D1X or D1XL Series Draper Header Hydraulics Connecting the D1X or D1XL hydraulics to the win...

Page 100: ...ose management system 7 Push knob B on the hydraulic receptacle and pull handle C fully away from the windrower 8 Open cover D and position the coupler onto the receptacle Align the pins in the couple...

Page 101: ...13 Open cover D and position the coupler onto the receptacle Align the pins in the coupler with the slots in handle C and push the handle toward the windrower so that the coupler locks onto the recept...

Page 102: ...e 5 52 Hydraulic Multicouplers and Hose Routing 16 Ensure that the hydraulic hose routing is as straight as possible IMPORTANT Straight routing will prevent abrasion damage to the hydraulic hoses ATTA...

Page 103: ...h rubber strap D to straight pin C at the rear of the windrower leg Secure it with washer B and lynch pin A 3 Repeat Step 1 page 95 to Step 2 page 95 at the opposite side of the forming shield 5 3 2 A...

Page 104: ...igh enough that it does not contact the header as the windrower approaches the header Figure 5 56 Header Support 3 Remove hairpin A from clevis pin B and remove the pin from header support C Repeat th...

Page 105: ...at if the header float has been removed the icon displays Resume Float Figure 5 60 GSL A Reel Down B Reel Up C Header Tilt Down D Header Tilt Up E Header Down F Header Up 9 Press HEADER DOWN switch E...

Page 106: ...er the hook engages the header pin c Lower center link A onto the header with the REEL DOWN switch on the GSL until the center link locks into position and hook release C is down d Check that the cent...

Page 107: ...ion Figure 5 65 Safety Prop Lever 17 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it and then rotate it toward the header to lower the safety prop ont...

Page 108: ...Figure 5 68 GSL 20 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 21 Shut down the engine and remove the key from the ignition Figure 5 69 HPT Display 22 If you...

Page 109: ...it The procedure for connecting the R113 s hydraulic connections to the windrower depends on the windrower s configuration Auger rotary disc draper header ready windrowers are equipped with a set of h...

Page 110: ...the multicoupler bracket without contacting it To adjust the slack in the hose loosen the clamps below pin B adjust the hoses then retighten the hose holder Figure 5 73 Header Hydraulics Configuration...

Page 111: ...ulic connections needed to pair with an auger rotary disc or a draper header Figure 5 76 Couplers Auger Rotary Draper Header Ready Configuration with Case Drain Kit Installed 1 Ensure that hose A is d...

Page 112: ...w Pressure Case Drain kit MD B6698 has been installed IMPORTANT Do NOT connect the case drain coupler to other 1 2 in flat faced coupler E d Connect the electrical harness to receptacle D Figure 5 79...

Page 113: ...e 5 81 Rotary Disc Header Hose Bundle 1 Remove the existing quick couplers and elbow fittings if they are installed from header hydraulic pressure hose A and return hose B Do NOT remove the fittings f...

Page 114: ...der position sensors whenever you are Attaching the header to the windrower for the first time Changing the speed sensor or hydraulic drive motor on the header Changing the header drive pump associate...

Page 115: ...85 Hard Plumbed Connections Rotary Disc Ready Windrower 1 Remove extension fittings and elbows A from the rotary disc header s hydraulic pressure and return connections Figure 5 86 Hydraulic Quick Co...

Page 116: ...ure that the case drain hose is connected to port C NOT port E d Connect the header s electrical harness to receptacle D Figure 5 89 Left Cab Forward Platform 6 Push latch A to unlock platform B Figur...

Page 117: ...ance Tracker HPT or the master controller on the windrower For instructions refer to 5 7 1 Calibrating the Knife Drive on the Harvest Performance Tracker Display page 139 and 5 7 2 Calibrating Header...

Page 118: ...h rubber strap D to straight pin C at the rear of the windrower leg Secure it with washer B and lynch pin A 3 Repeat Step 1 page 110 to Step 2 page 110 at the opposite side of the forming shield 5 4 2...

Page 119: ...es the header Figure 5 94 Header Support 3 Remove hairpin A from clevis pin B and remove the pin from header support C on both sides of the header 4 Start the engine Figure 5 95 Header Support 5 Lift...

Page 120: ...der lift legs without a header or a weight box attached to the windrower ensure that the tension on the float springs is fully released in order to prevent damage to the header lift linkages Figure 5...

Page 121: ...l the feet engage the supports and the header is nudged forward 14 Ensure that feet A are properly engaged in supports B Figure 5 101 Hydraulic Center Link 15 Windrowers equipped with the self alignin...

Page 122: ...ng mechanism to function If the hook release is open in the up position manually push it down after the hook engages the pin d Check that center link A is locked onto the header by pulling upward on r...

Page 123: ...the rod Figure 5 105 Header Support 20 Install clevis pin A through the support and windrower lift arm and secure it with hairpin B Repeat this step for the opposite side of the header IMPORTANT Ensu...

Page 124: ...he following a Press rotary scroll knob A on the Harvest Performance Tracker HPT to highlight the QuickMenu options b Rotate scroll knob A to highlight Header Float icon B and press the scroll knob to...

Page 125: ...m A toward the walking beam until it stops and the latch engages Figure 5 111 Header Hydraulics Configurations Auger Rotary Disc Draper Ready Proceed with the steps relevant to your windrower configur...

Page 126: ...c system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers Figure 5 114 Hose Support Attachment 1 Retrieve hydraulic hoses A from the header and route the hose...

Page 127: ...Figure 5 116 Header Hydraulic Fittings 4 Connect the hydraulic fittings to the hydraulic hoses as follows NOTE The two quick couplers and two elbow fittings are supplied in the Quick Coupler kit MD B6...

Page 128: ...onal four hoses supplied with the grass seed version of the header as follows a Connect the hose with the green cable tie with female quick coupler A to coupler B on the windrower frame b Connect the...

Page 129: ...apter harness B 9 If you are connecting the standard configuration R2 header equipped with the optional electric baffle control kit Connect electric baffle control harness C to adapter harness D 10 If...

Page 130: ...nsors whenever you are Attaching the header to the windrower for the first time Changing the speed sensor or hydraulic drive motor on the header Changing the header drive pump associated with the knif...

Page 131: ...enough slack to pass by the multicoupler bracket without contacting it To adjust the slack in the hoses loosen the clamps below pin B adjust the hoses then retighten the hose holder Figure 5 125 Hard...

Page 132: ...rass seed module s drum on the right side of the header b Remove the plug not shown from drive manifold port CP2 Install 45 fitting B in port CP2 Connect hose D red cable tie to fitting B NOTE The oth...

Page 133: ...ic baffle control kit Connect electric baffle control harness C to adapter harness D 8 If you are connecting an R2 header configured for grass seed harvesting Connect actuator harness C to adapter har...

Page 134: ...ay page 139 and 5 7 2 Calibrating Header Position Sensors on the Harvest Performance Tracker Display page 142 Rotary Disc Only Configuration Quick Coupler Connections The rotary disc configuration all...

Page 135: ...to disc return hose E Figure 5 134 Hydraulics and Electrical Rotary Disc Configuration with Quick Couplers Installed 4 Connect the header s hydraulic hoses to the windrower as follows a Connect disc p...

Page 136: ...he grass seed module s drum on the right side of the header b Remove the plug not shown from drive manifold port CP2 Install 45 fitting B in port CP2 Connect hose D red cable tie to fitting B NOTE The...

Page 137: ...ed 13 Tighten all the cables along the harness 14 If necessary calibrate both the knife drive and header position sensors on the windrower Calibrate both the knife drive and header position sensors wh...

Page 138: ...jury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Figure 5 139 Header Support 1 Remove...

Page 139: ...ve the header float NOTE If the header float is active the icon at soft key 3 will say REMOVE FLOAT if the header float has been removed then the icon will say RESUME FLOAT Figure 5 143 GSL A Reel Dow...

Page 140: ...eader with the REEL DOWN switch on GSL until it locks into position When this happens hook release C will be in the down position Refer to Figure 5 143 page 131 for an illustration of the GSL controls...

Page 141: ...od Figure 5 148 Header Support 18 Install clevis pin A through the support and foot and secure it with hairpin B Repeat this step to install the clevis pin on the opposite side of the header IMPORTANT...

Page 142: ...nd press the knob when you are finished NOTE Float adjustments of 1 0 out of 10 change the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 for best...

Page 143: ...the underside of the windrower frame IMPORTANT Route the hoses as straight as possible To prevent damage to hoses from abrasion ensure that the hoses are not in contact with rub or wear points 4 Inser...

Page 144: ...E Ensure that the hydraulic hoses have sufficient slack to clear the multicoupler without coming into contact with it If necessary increase the slack in the hoses by loosening the hose holder at the w...

Page 145: ...A Figure 5 158 Left Cab Forward Platform 8 Push latch A to unlock platform B Figure 5 159 Left Cab Forward Platform 9 Pull platform A towards the cab until it stops and the latch is engaged ATTACHING...

Page 146: ...60 2 Scroll to SET UP HEADER option A and press the scroll knob to select it NOTE The settings displayed will vary depending on the type of header attached to the windrower 3 Scroll to highlight the a...

Page 147: ...nife Drive on the Harvest Performance Tracker Display When a header is attached to a windrower the Harvest Performance Tracker HPT will recognize the header ID and configure the windrower accordingly...

Page 148: ...shortcut button on the operator s console will also open the WINDROWER SETTINGS menu Figure 5 163 Calibration Selection Screen 7 In the Calibration Selection screen scroll to KNIFE DRIVE A and press...

Page 149: ...e press PLAY icon A on the screen to continue with Stage 2 of the calibration process NOTE Knife drive calibration consists of nine stages Figure 5 167 Calibration Page 12 Press the PLAY icon to begin...

Page 150: ...nnectors for an intermittent connection Replace the sensor 5 7 2 Calibrating Header Position Sensors on the Harvest Performance Tracker Display The header position sensors need to be recalibrated when...

Page 151: ...een scroll to POSITION SENSORS A and press SELECT Figure 5 172 Calibration Screen NOTE Pressing X icon A on the screen or pressing the HOME BACK or any GSL button buttons not shown at any time during...

Page 152: ...LOAT setting or press HOME or BACK button not shown to exit NOTE The engine speed returns to the speed prior to calibration when stage two calibration is complete Figure 5 175 Sample of Failed Calibra...

Page 153: ...refer to 6 2 Fuel Specifications page 147 for more information 518 liters 137 U S gallons Hydraulic oil Hydraulic reservoir Single grade transmission hydraulic fluid THF Recommend Viscosity 60 1 cSt...

Page 154: ...to a fleet study run at or above 60 load capacity Protects the cooling system metals cast iron aluminum alloys and copper alloys such as brass from corrosion The additive package must be part of one o...

Page 155: ...poor quality or problems exist which are particular to certain operations additives can be used however the engine manufacturer recommends consultation with the fuel supplier or engine manufacturer be...

Page 156: ...tiply the torque applied to regular nuts by f 0 65 Self tapping screws Use the standard torque values when installing self tapping screws Do NOT install self tapping screws on structural or otherwise...

Page 157: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 6 3 Bolt Grades Table 6 5 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal S...

Page 158: ...22 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 6 3 2 Metric Bolt Specifications Bolting into Cast Aluminum Torque values shown in following tables are valid for non greased or non oiled...

Page 159: ...ring A is NOT on the threads Adjust O ring A if necessary 4 Apply hydraulic system oil to O ring A Figure 6 7 Hydraulic Fitting 5 Install fitting B into the port until backup washer D and O ring A con...

Page 160: ...20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 22...

Page 161: ...heck the final condition of the fitting Table 6 9 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value9 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 1...

Page 162: ...plicable hold the hex flange on fitting body E to prevent the rotation of the fitting body and the hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses t...

Page 163: ...s are shown in Table 6 11 page 155 Make sure that the tube end of a shaped connector typically 45 or 90 is aligned to receive the incoming tube or hose assembly Always finish the alignment of the fitt...

Page 164: ...er m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non S...

Page 165: ...lso called AdBlue in Europe and AUS 32 in Australia DEF supply module Pump that supplies diesel exhaust fluid through system DM Dosing module DK Double knife DKD Double knife drive DOC Diesel oxidatio...

Page 166: ...ive by the European Union to restrict use of certain hazardous substances such as hexavalent chromium used in some yellow zinc platings rpm Revolutions per minute SAE Society of Automotive Engineers S...

Page 167: ...nd foreign material drain and clean as necessary and add fuel 4 1 5 Checking Fuel Separator page 46 Check gearbox lubricant level 4 1 7 Checking Engine Gearbox Lubricant Level and Adding Lubricant pag...

Page 168: ...er s Predelivery Checklist if applicable Check that manuals are in the windrower manual case 4 3 Checking Manuals page 73 Remove plastic coverings and windshield decal from cab interior 4 4 Performing...

Page 169: ......

Page 170: ...CUSTOMERS MacDon com DEALERS Portal MacDon com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada...

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MacDon M1240, Unloading And Assembly Instructions

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