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SAFETY

1.6

Safety Signs

• Keep safety signs clean and legible at all times.

• Replace

safety

signs

that

are

missing

become illegible.

• If original parts on which a safety sign was installed are

replaced, be sure the repair part also bears the current
safety sign.

• Safety

signs

are

available

from

your

Dealer

Parts Department.

Figure 1.14: Operator’s Manual Decal

1.6.1

Installing Safety Decals

Clean and dry installation area.

Decide on exact location before you remove decal backing paper.

Remove smaller portion of split backing paper.

Place sign in position and slowly peel back remaining paper, smoothing sign as it is applied.

Prick small air pockets with a pin and smooth out.

214033

Revision A

Summary of Contents for HC10

Page 1: ...The harvesting specialists HC10 Hay Conditioner for D Series Draper Headers Setup Operation and Parts Manual 214033 Revision A Original Instruction...

Page 2: ...MacDon HC10 Hay Conditioner Published June 2016...

Page 3: ...lled Windrowers Carrier Export only MacDon M100 M105 M150 M155 and M200 Self Propelled Windrowers CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE Use t...

Page 4: ...MD 130744 and insert MD 34019 superseded by spring sub assembly MD 183660 Updated illustration 6 3 Upper Roll Assembly page 98 Updated parts list washer MD 14045 superseded by MD 14887 6 6 Belt Drive...

Page 5: ...number of the hay conditioner in the space below Hay Conditioner Serial Number ____________ Serial Number Plate A is located on the rear cover of the conditioner frame as shown below Figure 1 Serial N...

Page 6: ......

Page 7: ...aching Hydraulics All Headers Except 15 Foot 33 3 8 Header Schematics 36 3 9 Assembling the Forming Shield 39 3 10 Installing the Forming Shield 42 3 11 Attaching to a Windrower 44 3 12 Lubricating th...

Page 8: ...sting Drive Belt Tension 84 5 7 2 Adjusting Drive Belt Pulley Alignment 85 5 7 3 Checking and Adjusting Drive Belt Tracking 86 5 7 4 Removing Drive Belt 88 5 7 5 Installing Drive Belt 88 5 8 Maintenan...

Page 9: ...TABLE OF CONTENTS 7 1 7 O Ring Face Seal ORFS Hydraulic Fittings 135 7 1 8 Tapered Pipe Thread Fittings 137 7 2 Conversion Chart 138 Index 139 Predelivery Checklist 143 214033 vii Revision A...

Page 10: ......

Page 11: ...nd on safety signs on the machine This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you...

Page 12: ...minently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury...

Page 13: ...ter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect...

Page 14: ...horten the machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from ignition before leaving operator s seat for any reason Figur...

Page 15: ...that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear the area of...

Page 16: ...create hazardous and unsafe conditions Figure 1 11 Testing for Hydraulic Leaks Wear proper hand and eye protection when searching for high pressure hydraulic leaks Use a piece of cardboard as a backs...

Page 17: ...ety sign Safety signs are available from your Dealer Parts Department Figure 1 14 Operator s Manual Decal 1 6 1 Installing Safety Decals 1 Clean and dry installation area 2 Decide on exact location be...

Page 18: ......

Page 19: ...re highly incompressible Header A machine that cuts and lays crop into a windrow and is attached to a self propelled windrower Hex key A hex key or Allen key also known by various other synonyms is a...

Page 20: ...t cutterbar to two separately driven knives from a single hydraulic motor Tension Axial load placed on a bolt or screw usually measured in Newtons N or pounds lb TFFT Turns from finger tight Torque Th...

Page 21: ...ure Feed Deck 4 1 MPa 600 psi Conditioner Drive Hydraulic Motor To Belt Driven Roll To Open Timing Gear System Header Size 15 ft 20 ft and 25 ft 30 ft 1 35 ft 1 Roll Speed 772 977 rpm 720 874 rpm 695...

Page 22: ...W 2 3 Component Identification Figure 2 1 Back View of Hay Conditioner Installed in Header A Hydraulics To Header B Lift Arms C Roll Timing Tool D Stand E Timing Gears F L Pins G Hydraulic Motor 21403...

Page 23: ...ng Bracket C Lifting Lugs D Mounting Bracket E Spacer F Rolls G Drive Belt Shield Figure 2 3 Front View of Hay Conditioner Installed in Header A Mounting Bracket B Roll Gap Adjusters C Feed Deck Motor...

Page 24: ...PRODUCT OVERVIEW Figure 2 4 Swath Forming Shield A Side Deflector Adjusters B Side Deflectors C Height Adjust Strap D Fluffer Shield E Deflector Fins 214033 14 Revision A...

Page 25: ...equipment may result in vehicle tipping or machine damage Table 3 1 Lifting Vehicle Requirements Minimum Lifting Capacity2 908 kg 2000 lb Minimum Fork Length 1524 mm 60 in Figure 3 1 Hay Conditioner B...

Page 26: ...lets of hay conditioner components off of the trailer deck 3 Back up until unit clears trailer and slowly lower to 150 mm 6 in from ground 4 Take to storage or setup area 5 Set pallet down securely on...

Page 27: ...for installation of the hay conditioner follow these steps 1 Adjust the header stand A to mid position Figure 3 4 Header Stand 2 Trim plastic deflector along creased line A on back of deflector for pr...

Page 28: ...nt lip B of rock grate A in front of the bottom edge of the cutterbar and slide forward so it engages the cutterbar 5 If the header is equipped with cutterbar wearplate set the rock grate on top of th...

Page 29: ...ket A and spacer B on the right hand center leg as shown in illustration at right and install nut C NOTE For headers with a sheet metal hose cover install bolts from the outboard side 3 Install the ot...

Page 30: ...7 Attach hose assembly A onto the left hand center leg and install nut on lower bolt C Ensure correct hole is used when attaching hose assembly use hole D for 15 foot headers NOTE For headers with a...

Page 31: ...e rock grate and slide the feed deck forward until the locating pins B reach the pockets on the rock grate 3 Lift the rear of the feed deck so the mounts on the deck clear the brackets on the leg and...

Page 32: ...the hose bracket A to the mounting bracket with two 3 8 x 1 0 in long carriage bolts B 6 Adjust header side drapers to overlap feed deck by 65 to 75 mm 2 1 2 to 3 in Refer to header operator s manual...

Page 33: ...sing inadequate equipment may result in vehicle tipping or machine damage Table 3 2 Lifting Vehicle Requirements Minimum Lifting Capacity3 908 kg 2000 lb Minimum Fork Length 1524 mm 60 in IMPORTANT Fo...

Page 34: ...onditioner is seated properly in the brackets and remove the chains Figure 3 19 Conditioner Lug 7 Install 5 8 in x 1 1 2 in carriage bolt A in the right hand lower attachment location Figure 3 20 Cond...

Page 35: ...3 22 Hydraulic Hoses A Case Drain B Conditioner Motor Pressure C Deck Motor Return D Deck Motor Pressure E Conditioner Motor Return 3 6 2 Installing Conditioner Windrower Method DANGER To avoid bodil...

Page 36: ...fiting Brackets 4 Retrieve stand A and hairpin B from conditioner bundle MD B4798 and install stand in slot in base at lower right hand end of conditioner Secure stand with hairpin 5 Remove shipping b...

Page 37: ...ure 3 27 Lifting Arm RH 7 Remove L pins A securing lifting arms to conditioner Rotate pins to align key hole slot Figure 3 28 Conditioner 8 Swing out lift arms A and secure latches Figure 3 29 Conditi...

Page 38: ...B in toolbox 11 Lift the conditioner and position into the header opening from the rear Figure 3 31 Conditioner Stand 12 Carefully lower the windrower lift legs until lugs A on conditioner are seated...

Page 39: ...ner Lift Arm 15 Install L pin A through arm and bracket on conditioner and lock into place Rotate L pins to align spring pins with key hole slot Repeat for other arm Figure 3 34 L Pins on Header Arm 1...

Page 40: ...lows Small male quick disconnect from motor to header A Large female quick disconnect from motor to header B Small female quick disconnect from deck to header C Small female quick disconnect from moto...

Page 41: ...3 7 2 Attaching Hydraulics All Headers Except 15 Foot page 33 3 7 1 Attaching Hydraulics 15 Foot Headers To attach hydraulics to a 15 foot draper header follow these steps 1 Disconnect return hose A...

Page 42: ...A onto housing 6 Reinstall the draper drive coupler B in original location and install the knife drive coupler C onto the end of the new bracket A Figure 3 41 Hydraulic Couplers 7 Install the tee fitt...

Page 43: ...cept 15 Foot To attach hydraulics to all headers not including 15 foot follow these steps 1 Identify the hydraulic coupler components shown in Figure 3 45 Hydraulic Coupler Components page 33 2 Remove...

Page 44: ...e feed draper return hose C with the blue tie to the check valve tee A 9 Reinstall the side draper return hose B that was removed in Step 3 page 33 to the new check valve tee A 10 Connect conditioner...

Page 45: ...AND ASSEMBLY Figure 3 48 Feed Draper Return Hydraulics Shields Removed to Expose the Feed Draper Return Hose Connection A Check Valve Tee B Pressure Reducing Valve C Feed Draper Return Hose 214033 35...

Page 46: ...page 9 Figure 3 49 Coupler Legend when Connected to a Windrower A Knife Drive Pressure 3 4 in Coupler B Draper Knife Return Line 3 4 in Coupler C Draper Pressure 1 2 in Coupler D DKD Header Case Retu...

Page 47: ...eries 15 Foot Double Knife Drive Timed Hydraulic Deck Shift HC10 A Timed Knife Drive Motor B LH Draper Motor Inboard C RH Draper Motor Inboard D Upper Cross Auger Motor Option E Case Drain Kit MD B584...

Page 48: ...HC10 Upper Cross Auger All Headers Except 15 Foot A Timed Knife Drive Motor B LH Draper Motor Inboard C RH Draper Motor Inboard D UCA Motor Option Plumb at Port D E Case Drain Kit MD B5842 F Feed Dec...

Page 49: ...rming shield follow these steps 1 Unpack the forming shield cover A and deflectors and fins bundle B Figure 3 52 Forming Shield Components 2 Lay cover A upside down flanges of side supports facing up...

Page 50: ...in Bolts should be installed with nuts against the fins NOTE Fins are only effective for windrows greater than 1778 mm 70 in or if satisfactory formation is not achieved Store for future use if not in...

Page 51: ...Deflector LH A Side Deflector B Hex Bolt C Bolt referred to in next step 8 Install bolt washers and handle nut A as shown in illustration at right Rubber washer B must be positioned between metal wash...

Page 52: ...r Figure 3 60 Forming Shield 2 Insert lynch pins A to secure forming shield to conditioner Figure 3 61 Lynch Pin 3 Set forming shield side deflectors to desired width by loosening handle A and moving...

Page 53: ...UNLOADING AND ASSEMBLY 7 Install shield transport support A on windrower frame with two 3 8 x 1 0 in carriage bolts and nuts B Figure 3 63 Shield Transport Support 214033 43 Revision A...

Page 54: ...to an M Series Self Propelled Windrower Once the header and windrower are attached follow these steps 1 Lift the aft end of the forming shield and attach straps B to pins A on windrower frame 2 Retrie...

Page 55: ...reasing For various locations of grease fittings refer to 3 12 2 Lubrication Points page 46 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted For detail...

Page 56: ...D ASSEMBLY 3 12 2 Lubrication Points Figure 3 65 Lubrication Points A Drive Roller Bearing Lubrication Point B Idler Roller Bearing Lubrication Point C Idler Roller Bearing Lubrication Point 214033 46...

Page 57: ...UNLOADING AND ASSEMBLY Figure 3 66 Lubrication Points A Roll Shaft Bearing Lubrication Points Four Places 214033 47 Revision A...

Page 58: ...ine is field ready Refer to the following pages for detailed instructions as indicated on the checklist The completed checklist should be retained either by the Operator or the Dealer 3 13 1 Checking...

Page 59: ...l Gap A Crop direction B Roll gap 3 13 3 Checking Roll Timing DANGER To avoid bodily injury or death from unexpected starup of the machine always stop the engine and remove the key from the ignition b...

Page 60: ...area CAUTION Clear the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it CAUTION Before investigating an unusual sou...

Page 61: ...n the storage case A in the windrower The Predelivery Checklist yellow sheet attached to this instruction refer to Predelivery Checklist page 143 should be retained by either the Dealer or the Operato...

Page 62: ......

Page 63: ...er for however short a time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators annually Be alert for other Ope...

Page 64: ...ive vibration and unusual noises If there is any indication of trouble shut down and inspect the machine Follow proper shutdown procedure Refer to 4 2 1 Shutting Down the Machine page 54 Operate only...

Page 65: ...ner and forming shield on your D Series draper header 3 3 Installing the Rock Grate page 18 3 4 Installing Deck Brackets page 19 3 7 Attaching Hydraulics page 31 3 5 Installing the Feed Deck page 21 3...

Page 66: ...Method page 60 4 4 1 Detaching Hay Conditioner Windrower Method CAUTION To prevent accidental movement of windrower return GSL to N DETENT center steering wheel to lock shut off engine and remove key...

Page 67: ...five hydraulic hoses between the conditioner and the header Figure 4 5 Hydraulic Hoses A Conditioner Motor Pressure Hose B Deck Motor Return Hose C Case Drain Hose D Deck Motor Pressure Hose E Condit...

Page 68: ...viously loosen two bolts per side just enough to allow arms to swing out 8 Remove L pins A securing lifting arms to conditioner Rotate L pins to align spring pins with key hole slot Figure 4 8 L Pins...

Page 69: ...the windrower lift legs until lugs A on conditioner clear the U shaped brackets B on header 12 Slowly back windrower away from header Figure 4 11 Conditioner Lug 13 Retrieve stand A from toolbox and i...

Page 70: ...ent of windrower return GSL to N DETENT center steering wheel to lock shut off engine and remove key To detach the hay conditioner from the header using the lifting method follow these steps 1 Disconn...

Page 71: ...the five hydraulic hoses between the conditioner and the header Figure 4 17 Hydraulic Hoses A Conditioner Motor Pressure Hose B Deck Motor Return Hose C Case Drain Hose D Deck Motor Pressure Hose E Co...

Page 72: ...ditioner and secure chain to lifting device B Figure 4 20 Conditioner and Lifting Brackets 8 Carefully raise the lifting device until lugs A on conditioner clear the U shaped brackets B on header 9 Sl...

Page 73: ...ON 10 Retrieve stand A from toolbox and install in slot at bottom of conditioner base Secure with hairpin B 11 Lower conditioner to ground 12 Unhook chains Figure 4 22 Conditioner Stand 214033 63 Revi...

Page 74: ...oner follow these steps 1 Remove the two carriage bolts A that attach the hose brace to the header and lay hoses on deck Figure 4 23 Hose Brace 2 Remove the two bolts A at the rear of the deck that se...

Page 75: ...Continue sliding deck back until deck drops free of rock grate Move deck to storage Figure 4 26 Feed Deck 5 Remove the two bolts A attaching rock grate to header legs Figure 4 27 Rock Grate 6 Pull ro...

Page 76: ...OPERATION 7 If necessary remove the conditioner attachment brackets A and spacers B from the header legs and store with the feed deck Figure 4 29 Conditioner Attachment Brackets 214033 66 Revision A...

Page 77: ...em shut off engine engage parking brake and remove key NOTE Conditioner will NOT operate until oil flow fills the lines NOTE Until you become familiar with the sound and feel of your new hay condition...

Page 78: ...er alter or remove safety equipment Be sure you understand and have practiced safe use of all controls Know the capacity and operating characteristics of the machine Check the first aid kit and fire e...

Page 79: ...sses or goggles heavy gloves a respirator or filter mask or wet weather gear Protect against noise Wear a suitable hearing protective device such as ear muffs or ear plugs to protect against objection...

Page 80: ...t passes through the rolls is controlled by roll gap refer to illustration at right The gap is factory set at 20 mm 3 4 in or at 1 5 line on gauge Gauge readings should be the same at both ends of the...

Page 81: ...illustration at right The factory setting should be suitable for most crop conditions Figure 4 33 Roll Timing Tool A Crop Direction B Timing Gap C Roll Timing Tool To check roll timing follow these st...

Page 82: ...olts A on one of the small timing gears 8 Insert tool as described above and allow rolls to adjust to tool 9 Tighten bolts on timing gear 10 Return tool to storage position Figure 4 36 Timing Gear 4 9...

Page 83: ...y wind Type and yield of crop Drying time available Method of processing bales silage green feed A wider windrow will generally dry faster and more evenly resulting in less protein loss Fast drying is...

Page 84: ...38 Rubber Strap Adjusting Side Deflectors DANGER To avoid bodily injury or death from unexpected starup of the machine always stop the engine and remove the key from the ignition before leaving the o...

Page 85: ...is not twisted Figure 4 40 Rear Deflector Adjusting Deflector Fins DANGER To avoid bodily injury or death from unexpected starup of the machine always stop the engine and remove the key from the ignit...

Page 86: ...canvas or other protective material Repaint all worn or chipped painted surfaces to prevent rust Loosen drive belt Lubricate the conditioner thoroughly leaving excess grease on fittings to keep moistu...

Page 87: ...ler for detailed maintenance and service information CAUTION To avoid personal injury before servicing hay conditioner or opening header drive covers 1 Fully lower the header If necessary to service i...

Page 88: ...safety procedures Park on a level surface when possible Block wheels securely if windrower is parked on an incline Follow all recommendations in your header and windrower operator s manuals Follow all...

Page 89: ...or remove safety equipment Do NOT operate machine with shield removed 1 To remove shield undo wing nut B and remove washer Pull shield A off conditioner 2 To install shield position shield A over dri...

Page 90: ...rsonal injury before servicing header or opening drive covers follow procedures in 5 1 Preparation for Servicing page 77 1 To avoid injecting dirt and grit wipe grease fitting with a clean cloth befor...

Page 91: ...n A and grease interval B in hours of operation Log hours of operation and use the Maintenance Checklist provided to keep a record of scheduled maintenance Refer to 5 8 Maintenance Schedule page 90 To...

Page 92: ...nto the skin it must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene may result Use a piece of cardboard or paper to search for leaks Figure 5 3 Hydr...

Page 93: ...raper tension should be just enough to prevent slipping and keep draper from sagging below cutterbar Set draper tension as follows 1 Raise header fully stop engine and remove key Engage safety props 2...

Page 94: ...6 lbf is applied at the center of the span Figure 5 8 Drive Pulley 3 Loosen three motor mount bolts A 4 Turn tensioning nut B clockwise to tighten belt and counterclockwise to loosen 5 Tighten the thr...

Page 95: ...that the belt tracks properly If necessary adjust as follows 1 Remove wing nut A and washer and remove drive cover B Figure 5 11 Drive Belt Cover 2 Loosen nut A 3 Adjust nuts B to align the drive pul...

Page 96: ...justing Drive Belt Tracking Proper tracking of the belt ensures there is no rubbing of the belt on either pulley 1 Remove wing nut A and washer and remove drive cover B Figure 5 14 Drive Belt Cover 2...

Page 97: ...e of the pulley turn jam nuts B clockwise 6 Adjust nuts C to align the drive pulley vertically If belt is tracking to the inside of the pulley turn jam nuts C counterclockwise NOTE If drive pulley is...

Page 98: ...urn tensioning nut B counterclockwise to loosen 4 Remove the belt C NOTE If drive pulley is loose was removed or replaced for any reason torque nut D to 164 182 N m 121 134 ft lbf Figure 5 20 Motor Mo...

Page 99: ...clockwise to tighten belt and counterclockwise to loosen 4 Tighten the three motor mount bolts A 5 Recheck the belt C tension NOTE If drive pulley is loose was removed or replaced for any reason torqu...

Page 100: ...e at whichever interval is reached first IMPORTANT Recommended intervals are for average conditions Service the machine more often if operated under adverse conditions severe dust extra heavy loads et...

Page 101: ...r to 4 6 Break in Period page 67 for checklist 10 Hours or Daily Hydraulic Hoses and Lines NOTE A record of daily maintenance is not normally required but is at the Owner Operator s discretion 50 Hour...

Page 102: ...large Reduce roll gap 4 9 2 Adjusting Roll Gap page 70 Crop is under conditioned Roll timing is off Adjust roll timing 4 9 3 Checking and Adjusting Roll Timing page 71 Windrow is too wide Forming shi...

Page 103: ...improperly adjusted Adjust fins Adjusting Deflector Fins page 75 Feed draper is not tracking properly Feed draper tensioners are improperly adjusted Check feed draper tension and adjust accordingly 5...

Page 104: ......

Page 105: ...with CSK countersink DK double knife DT distorted thread FLG flange I D inside diameter LH left hand Determined from operator s position facing forward NC national coarse thread NF national fine threa...

Page 106: ...REPAIR PARTS 6 2 Lower Roll and Frame Assembly 214033 96 Revision A...

Page 107: ...ADJUSTER WELDT 1 15 130990 GAUGE LH ROLL OPENING 1 16 130994 GAUGE RH ROLL OPENING 1 17 47124 WASHER RUBBER 2 18 130532 WASHER FORMED 2 19 21540 WASHER HARDENED 2 20 135405 BOLT HEXHD MIN THD 3 4 NC X...

Page 108: ...REPAIR PARTS 6 3 Upper Roll Assembly 214033 98 Revision A...

Page 109: ...ONN 9 PITCHES 2 17 6634 LINK CONNECTOR 50 4 18 130450 TOGGLE ASSEMBLY C W BEARINGS 2 19 50185 BEARING BALL CYL OD 17MM BORE 8 20 30441 WASHER HARDENED 4 A 21491 BOLT HEXHD 1 2 NC X 1 25 LG GR 5 ZP B 1...

Page 110: ...REPAIR PARTS 6 4 Cover and Supports 214033 100 Revision A...

Page 111: ...13 159329 SUPPORT WELDT LIFT ARM LH 1 14 159333 SUPPORT WELDT LIFT ARM RH 1 15 144415 ASSY L PIN 8 2 16 16010 PIN SPRING 3 16 DIA X 1 0 LG 2 17 159002 ANGLE 2 18 102264 PIN LYNCH 3 16 X 1 9 16 IN 2 19...

Page 112: ...REPAIR PARTS 214033 102 Revision A...

Page 113: ...UNC D 18599 WASHER SAE FLAT 17 32 I D X 1 1 16 IN O D ZP E 18723 BOLT HEXHD 1 2 NC X 1 5 LG TFL GR 5 ZP F 50186 NUT FLG LK SMTH FACE DT 500 13 UNC GR 5 G 21471 BOLT RHSN 1 2 NC X 1 25 GR 5 ZP H 21585...

Page 114: ...REPAIR PARTS 6 5 Hydraulic Motor Mounts and Tensioner 214033 104 Revision A...

Page 115: ...TER HYD 1 14 159029 HOSE 1 135565 COUPLER FEMALE HYD 3 4 IN FLAT FACE 1 15 111977 SEAL KIT 3 4 FEMALE COUPLER 16 21030 FITTING CONNECTOR HYD SAE 8 13 1 17 159646 HOSE 13 1 135237 COUPLER MALE HYD 3 8...

Page 116: ...REPAIR PARTS 214033 106 Revision A...

Page 117: ...1 2 NC X 2 5 LG GR 5 ZP B 50186 NUT FLG LK SMTH FACE DT 500 13 UNC GR 5 C 21471 BOLT RHSN 1 2 NC X 1 25 GR 5 ZP D 137503 BOLT CSK SOCK 1 2 NC X 1 75 GR 5 ZP E 18599 WASHER SAE FLAT 17 32 I D X 1 1 16...

Page 118: ...REPAIR PARTS 6 6 Belt Drive and Shield 214033 108 Revision A...

Page 119: ...18714 NUT HEX LOCK DT 5 8 18 UNF ZP 1 4 159215 SPROCKET P52 14M 40 1 5 130880 BUSHING SPLIT TAPER QD E 1 375 BORE 1 6 17194 KEY 1 7 130706 BELT HTD 1610 14M 40 1 8 159168 SHIELD HT DRIVE 1 9 14887 WA...

Page 120: ...REPAIR PARTS 6 7 Hydraulic Completion Package 214033 110 Revision A...

Page 121: ...FEMALE 135565 COUPLER FEMALE HYD 3 4 IN FLAT FACE 1 14 111977 SEAL KIT 3 4 FEMALE 15 21805 FITTING ELBOW HYD 1 16 159421 PLATE 1 17 135372 FTG 3 4 IN HYD BULKHEAD 37 DEG FLAIR UNION 1 135314 COUPLER M...

Page 122: ...REPAIR PARTS 214033 112 Revision A...

Page 123: ...REPAIR PARTS Ref Part Number Description Qty Serial Number 29 REF FITTING 1 2 IN UNION HYDRAULIC 16 1 30 REF See note 16 16 Refer to header parts catalog for connecting parts 214033 113 Revision A...

Page 124: ...REPAIR PARTS 6 8 Gears and Roll Coupling Assembly 214033 114 Revision A...

Page 125: ...O D ZP 8 15 105141 BOLT LOCKING SHOULDER 4 16 26846 KEY HUB TO COUPLING 2 17 11142 KEY WOODRUFF 5 16 X 1 1 8 NOM 2 18 130936 COUPLING FLEX MACHINING UPPER ROLL 2 19 130736 DISC FLEX UPPER ROLL 1 20 15...

Page 126: ...REPAIR PARTS 6 9 Forming Shields 214033 116 Revision A...

Page 127: ...DEFLECTOR FIN LH 1 13 130906 DEFLECTOR FIN RH 1 14 130548 DEFLECTOR FIN 4 15 130900 BAFFLE 1 16 159598 SUPPORT HANGER TRACTOR MOUNTED 1 17 159325 SUPPORT KEEPER 1 18 13125 PIN HAIR 2 19 18600 WASHER...

Page 128: ...REPAIR PARTS 6 10 Feed Deck and Pan 214033 118 Revision A...

Page 129: ...UPLING FEMALE HYD 3 8 FLAT FACE BULKHEAD 1 13 135481 SEAL KIT FOR 3 8 FEMALE COUPLER 14 21881 FITTING ADAPTER HYD 1 15 159422 HOSE 1 16 30819 FTG 1 2 IN HYD UNION 1 17 44209 O RING 1 135386 COUPLER MA...

Page 130: ...REPAIR PARTS 214033 120 Revision A...

Page 131: ...FLG LK SMTH FACE DT 500 13 UNC GR 5 C 19965 BOLT RHSN 3 8 NC X 1 0 GR 5 ZP D 30228 NUT FLG DT SMTH FACE 0 375 16 UNC E 7674 NUT HEX JAM 3 4 16 UNF GR 5 ZP F 21485 BOLT RHSN 3 8 NC X 2 25 LG GR 5 ZP G...

Page 132: ...REPAIR PARTS 6 11 Mounting Brackets 214033 122 Revision A...

Page 133: ...17 SUPPORT LH WELDT 1 6 REF Refer to Section 6 4 Cover and Supports page 100 7 REF Refer to Section 6 2 Lower Roll and Frame Assembly page 96 A 135906 BOLT HH 5 8 NC X 7 5 LG TFL GR 5 ZP B 50225 NUT F...

Page 134: ......

Page 135: ...rkings 7 1 1 SAE Bolt Torque Specifications Torque values shown in the following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unle...

Page 136: ...6 306 338 1 8 619 684 459 507 Figure 7 2 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 7 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Torque N m Torque ft lbf in lbf Nominal Size A M...

Page 137: ...5 1288 863 954 Figure 7 4 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 7 1 2 Metric Bolt Specifications Table 7 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Torque N m Torque ft lbf in...

Page 138: ...6 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 7 6 Bolt Grades Table 7 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Torque N m Torque ft lbf in lbf Nominal Size...

Page 139: ...ize A Min Max Min Max 3 0 5 1 3 1 5 12 13 3 5 0 6 2 1 2 3 19 21 4 0 7 3 1 3 4 28 31 5 0 8 6 3 7 56 62 6 1 0 10 7 11 8 95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 10...

Page 140: ...flare seat B for defects that might cause leakage 2 Align tube C with fitting D and thread nut E onto fitting without lubrication until contact has been made between flared surfaces 3 Torque fitting...

Page 141: ...20 19 21 14 15 2 2 6 9 16 18 30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 89 60 66 1 1 2 1 1 2 12 1 1 16 12 113 124 83 91 1 1 2 1 1 4 14 1 3 16 12 136 149 100 110 1 1 2 1 1 4 16 1 5 1...

Page 142: ...NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 7 11 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact part face E 6 P...

Page 143: ...7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8...

Page 144: ...eck final condition of fitting Figure 7 13 Hydraulic Fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable Torque Value20 SAE Dash Size Thread Size in N m ft lbf in lbf 2 5 16 24 6 7 53...

Page 145: ...C comes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fittings according to values in Table 7 13 O Ring Face...

Page 146: ...3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note22 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151 167 24 1 2 1 1 2 315 347 232 256 32 2 1...

Page 147: ...nish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 A...

Page 148: ...gapascals MPa x 00689 Pressure bar Non SI bar 14 5038 pounds per square inch psi Newton meters N m x 1 3558 pound feet or foot pounds ft lbf Torque Newton meters N m x 0 1129 pound inches or inch poun...

Page 149: ...21585 99 103 21720 99 21760 115 21801 119 21805 111 21859 119 21863 103 117 21881 105 119 21941 99 23165 101 26846 115 30031 99 30228 103 107 117 121 30314 119 30441 99 30576 99 30661 119 30819 119 3...

Page 150: ...ints 46 81 greasing procedures 45 80 H hay conditioners attaching to header 55 components 12 detaching from header using lifting method 60 detaching from header using windrower method 56 installing us...

Page 151: ...definitions 9 S SAE bolt torques 125 definitions 9 safety alert symbols 1 daily startup check 69 general safety 3 hydraulic safety 6 maintenance and servicing 5 operational 54 safety sign decals 7 in...

Page 152: ......

Page 153: ...8 Check conditioner roll gap timing and alignment 3 13 2 Checking Roll Gap page 49 and 3 13 3 Checking Roll Timing page 49 Check rear and side forming shields evenly set to desired position 3 10 Insta...

Page 154: ......

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Page 156: ...04 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 1...

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