MacDon A40-D Unloading And Assembly Instructions Download Page 126 | Manualshive

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214805

118

Revision A

6.3

Definitions

The following terms and acronyms may be used in this instruction:

Term

Definition

A Series header

MacDon A30S, A30D, A40D, A40DX, and Grass Seed auger headers

API

American Petroleum Institute

ASTM

American Society of Testing and Materials

Bolt

A headed and externally threaded fastener that is designed to be paired with a nut

Cab-forward

Windrower operation with Operator and cab facing in direction of travel

CDM

Cab display module on a windrower

Center-link

A hydraulic cylinder link between header and machine used to change header angle

CGVW

Combined gross vehicle weight

DK

Double knife

DKD

Double-knife drive

DWA

Double Windrow Attachment

ECM

Engine control module

Export header

Header configuration typical outside North America

FFFT

Flats from finger tight

Finger tight

Finger tight is a reference position where sealing surfaces or components are making
contact with each other, and fitting has been tightened to a point where fitting is no
longer loose

GSS

Grass Seed

GVW

Gross vehicle weight

Hard joint

A joint made with use of a fastener where joining materials are highly incompressible

Header

A machine that cuts and lays crop into a windrow and is attached to a windrower

Hex key

A tool of hexagonal cross-section used to drive bolts and screws that have a hexagonal
socket in head (internal-wrenching hexagon drive); also known as an Allen key and various
other synonyms

hp

Horsepower

JIC

Joint Industrial Council: A standards body that developed standard sizing and shape for
original 37° flared fitting

Knife

A cutting device which uses a reciprocating cutter (also called a sickle)

n/a

Not applicable

N-DETENT

The slot opposite the NEUTRAL position of M Series SP Windrowers on operator

’

s console

North American header

Header configuration typical in North America

NPT

National Pipe Thread: A style of fitting used for low-pressure port openings. Threads on
NPT fittings are uniquely tapered for an interference fit

Nut

An internally threaded fastener that is designed to be paired with a bolt

ORB

O-ring boss: A style of fitting commonly used in port openings on manifolds, pumps,
and motors

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Summary of Contents for A40-D

Page 1: ...A40D and A40DX Self Propelled Windrower Auger Header Unloading and Assembly Instructions 214805 Revision A Original Instruction The harvesting specialists ...

Page 2: ...A40D Self Propelled Windrower Auger Header 1009163 Published October 2018 ...

Page 3: ... Contents and follow the provided procedures in the order given CAREFULLY READ THE INFORMATION PROVIDED IN THIS MANUAL BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE NOTE Keep your MacDon publications up to date The most current version can be downloaded from our website www macdon com or from our Dealer only site https portal macdon com login required This document is currently available...

Page 4: ...rsion kit MD B6384 3 13 Attaching A40DX Header to M1 Series Windrowers page 45 Added content specific to A40DX GSS headers and A40DX headers with Reel Speed Control kit MD B6604 equipped 3 13 Attaching A40DX Header to M1 Series Windrowers page 45 Added reference to A40D SP Grass Seed Auger Conversion kit MD B6384 3 18 Hydraulic Drive Hose Routing M1 Series Windrowers page 68 New topic 3 18 1 Hydra...

Page 5: ...aders to M Series SP Windrowers 26 3 12 1 Attaching A40D to M100 or M105 26 3 12 2 Attaching A40D to M150 M155 or M155E4 31 3 12 3 Attaching A40D to M200 36 3 12 4 Attaching A40D to M205 41 3 13 Attaching A40DX Header to M1 Series Windrowers 45 3 14 Modifying Hydraulics A40D 48 3 14 1 Modifying Hydraulics M100 M105 48 3 14 2 Modifying Hydraulics M150 M155 M155E4 50 3 14 3 Modifying Hydraulics M200...

Page 6: ...5 2 Setting the Float 86 5 5 3 Removing and Restoring Float 87 5 6 Leveling the Header M Series 88 5 7 Leveling the Header M1 Series 90 5 8 Checking Conditioner Rolls 93 5 9 Checking Conditioner Gearbox Oil Level 95 5 10 Checking Skid Shoes Gauge Rollers 96 5 11 Checking Lights 97 5 12 Running up Header 98 5 13 Checking Knife Speed 99 5 13 1 Setting Knife Speed on an M100 or M105 99 Setting Knife ...

Page 7: ...214805 v Revision A 6 1 7 O Ring Face Seal Hydraulic Fittings 114 6 1 8 Tapered Pipe Thread Fittings 116 6 2 Conversion Chart 117 6 3 Definitions 118 Predelivery Checklist 121 TABLE OF CONTENTS ...

Page 8: ......

Page 9: ...t avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicates a sit...

Page 10: ...goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 3 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on ...

Page 11: ...machine function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 6 Safety around Equipment Keep service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with elect...

Page 12: ... Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure the repair part displays the current safety sign Safety signs are available from your MacDon Dealer SAFETY ...

Page 13: ...ng inadequate equipment may result in chain breakage vehicle tipping machine damage or bodily harm to operators or bystanders Table 2 1 Lifting Vehicle Minimum capacity1 8000 lb 630 kg Minimum fork length 1981 mm 78 in IMPORTANT Forklifts are normally rated for a load located 610 mm 24 in ahead of back end of the forks To obtain the forklift capacity at 1220 mm 48 in check with your forklift distr...

Page 14: ... slide forks A in underneath the lifting framework as far as possible IMPORTANT When possible approach from the underside to minimize potential for scratching the unit 3 Raise the header off the deck IMPORTANT If there are two headers on the flatbed take care not to contact the other machine while unloading 1009165 Figure 2 2 Topside of Header in Shipping Configuration 4 Back up until unit clears ...

Page 15: ...eted it is time to set up the machine Follow each procedure in this chapter in order 3 1 Removing Underside Shipping Stand CAUTION Keep feet clear when removing final bolts 1009034 A A B Figure 3 1 Underside Shipping Stand 1 Remove four bolts A and remove shipping stand B Discard stand and hardware ...

Page 16: ...d clips B from skid shoe 1005846 A B Figure 3 3 Skid Shoe Hardware 4 Position skid shoe below cutterbar and insert tabs on skid shoe into slots A in frame Secure with clevis pin B 1005403 A B Figure 3 4 Skid Shoe Installed 5 Attach clips A with bolts and nuts removed earlier in this procedure to secure skid shoe to cutterbar NOTE Use a socket and ratchet wrench to access the nuts 6 Tighten nuts 7 ...

Page 17: ... roller bundle 2 Remove two locking pins A from each assembly 3 Remove nuts bolts and clips B from assembly 1005520 A Figure 3 6 Gauge Roller Mounting Location 4 Insert tabs on roller assembly into slots A on cutterbar at outboard mounting locations on frame 1005285 A B Figure 3 7 Gauge Roller 5 Secure to support bracket with locking pin B at lowest position 6 Attach clips A with bolts and nuts re...

Page 18: ... pin A and adjust rollers to desired height Reinstall both locking pins A 9 Ensure that nut B on each pin registers in adjacent hole in support bracket 10 Secure pins with hairpins C 11 Repeat previous steps for opposite side Set both gauge rollers to the same position ASSEMBLING THE MACHINE ...

Page 19: ... ground 1008868 Figure 3 9 Header with Forklift 2 Drive lifting vehicle to approach header from its underside 3 Attach chain hooks to lean bar at slots as shown IMPORTANT See table below for minimum chain specifications Also chain length must be sufficient to provide a minimum 1 2 m 4 ft vertical chain height Table 3 1 Chain Specifications Chain Type Overhead lifting quality 1 2 in Minimum Working...

Page 20: ...nto working position 4 Raise forks until lift chains are fully tensioned 1008870 A Figure 3 10 Header with Crane A 1 2 m 48 in Minimum 1009167 A Figure 3 11 Header on Blocks 5 Back up SLOWLY while simultaneously lowering machine so that cutterbar skid shoes rest on blocks A 6 Remove chain hooks from lean bar ASSEMBLING THE MACHINE ...

Page 21: ... Stand in Shipping Position 8 Remove lynch pin from clevis pin A in header stand at right side of header 9 Hold stand B and remove clevis pin A 1009169 A B Figure 3 14 Header Stand 10 Invert stand A and reinstall on header leg in upper hole location with clevis pin B Secure clevis pin B with lynch pin NOTE In soft conditions use a wooden block under the stand 11 Lower header onto stand A ASSEMBLIN...

Page 22: ...om left side shipping stand 2 Remove hairpin in pin C and hold shipping stand B steady 3 Remove and retain pin C Remove shipping stand from header and reinstall pin C and secure with hairpin retained from Step 2 page 14 4 For A40DX headers only Install hardware A retained in Step 1 page 14 at previous location on left side of header frame and secure hose support bracket Torque hardware A to 76 183...

Page 23: ...A B C C Figure 3 18 Extension Angles Attached to Ends of Lean Bar 3 Attach extension angles A to each end of lean bar B with four 1 2 x 1 0 in hex bolts C and nuts provided 4 Reinstall lean bar on header with existing hardware Tighten bolts 1009062 A B C D Figure 3 19 Tall Crop Divider Installed 5 Position left divider C at left side of lean bar and attach with U bolt A two 3 8 in nuts and two 1 2...

Page 24: ...ivider kit is supplied it can be installed prior to reinstalling the lean bar Refer to 3 6 Installing Tall Crop Divider Kit page 15 1009065 A Figure 3 20 Lean Bar 1 Remove hardware A on both sides and install lean bar in field position Check that field position is suitable for the crop normally 2 3 of crop height ASSEMBLING THE MACHINE ...

Page 25: ... A from their shipping positions on the header and unwrap 1027107 A B C C Figure 3 22 Pan Extension Wide Setting 2 Remove nut and bolt A nut and washers B and nuts C from the pan extension Retain hardware NOTE Illustrations in this procedure show the left side pan extension Instructions are similar for installing and adjusting the right side pan extension ASSEMBLING THE MACHINE ...

Page 26: ...ng the pan extension on the opposite side of the header To adjust a pan extension s width do the following 1027112 A B C Figure 3 24 Left Side Pan Extension 1 Remove nut and bolt A 2 Loosen nut B but do NOT remove 3 Slide pan extension C with swath forming rods inboard to the desired position aligning holes on the pan extension and header 1027113 A B C Figure 3 25 Left Side Pan Extension 4 Replace...

Page 27: ...ular to the header 2 Check that pivot bolt B is tight enough to hold light support A in upright position yet allows the light to pivot out of the way of obstructions NOTE Do NOT overtighten mounting hardware 3 Ensure base of light housings and bolted connections on light supports provide proper electrical grounding ASSEMBLING THE MACHINE ...

Page 28: ...Strap 3 Install rubber strap A to side bracket B using bolt C washer D and nut E 4 Repeat for the other side 1004487 A B C D E Figure 3 29 Center Deflectors 5 Lay cover A upside down on a flat surface 6 Install center deflectors B using three bolts C on each side NOTE Arrange deflectors B so that narrow end D is toward the front of cover A and deep end E is toward the rear as shown in the illustra...

Page 29: ...s step 8 Tighten flange nut A enough to hold deflectors C in position but still allow deflectors to move 9 Tighten jam nut E against cover while holding bolt B 1005798 A B C Figure 3 31 Adjuster Rod 10 Remove lynch pin A from adjuster rod B and locate rod in hole in side deflector C Secure with lynch pin A 11 Repeat for other deflector ASSEMBLING THE MACHINE ...

Page 30: ...214805 22 Revision A 1009073 Figure 3 32 Forming Shield in Installation Position 12 Invert forming shield to installation position as shown ASSEMBLING THE MACHINE ...

Page 31: ...e forming shield kit Triangular plates are used with rotary headers 1009079 A B Figure 3 34 Windrower Leg 1 Install bolt A with spacer B and nut on each windrower leg in the upper hole Hardware is supplied with forming shield kit 1005404 A Figure 3 35 Forming Shield 2 Remove two clevis pins A from forward end of forming shield ASSEMBLING THE MACHINE ...

Page 32: ...ld under Windrower 3 Position forming shield A under windrower frame 1005806 B A Figure 3 37 Forming Shield Attached to Windrower Legs 4 Position forming shield onto bolts A in windrower legs and secure with clevis pins B and hairpin ASSEMBLING THE MACHINE ...

Page 33: ...height to suit the crop 1005183 A B C Figure 3 39 Side Deflectors and Fluffer Shield 6 Set forming shield side deflectors to desired width by positioning adjuster bars A Use the same hole location on both sides Position deflectors at the narrowest setting for a narrow windrow silage for example Position deflectors at the widest setting for a wide windrow 7 Adjust fluffer shield C to middle positio...

Page 34: ...igured before attaching the header to a windrower Hose routing on the header is factory configured for M150 M155 M155E4 and M200 Self Propelled Windrowers Header hose routing must be reconfigured if the header is being used on M100 M105 or M205 Self Propelled Windrowers and back again Refer to the following procedures 3 12 1 Attaching A40D to M100 or M105 page 26 3 12 2 Attaching A40D to M150 M155...

Page 35: ...1005529 A B C D E Figure 3 43 Hose and Electrical Bundle 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 5 5 m 18 ft Header Similar 4 Move hose electrical bundle A to header 5 Route bundle A from windrower through support B and access hole C in header frame alongside existing hose bundle D from header 6 Remove cover on header electrical receptacle E 7 Push connector onto receptacle and turn collar on...

Page 36: ...fe and Conditioner Pressure 10 Push hose connectors onto mating receptacles as shown until collars on receptacles snap into lock position NOTE Hoses attached to connectors not shown in illustrations at right 1012179 A B C D Figure 3 45 A40D Grass Seed Header Hose Connectors A Reel and Auger Pressure B Knife and Conditioner Return C Case Drain D Knife and Conditioner Pressure ASSEMBLING THE MACHINE...

Page 37: ...764 A A Figure 3 47 Valve Block Configuration 13 If valve blocks are NOT configured as shown A refer to 3 14 1 Modifying Hydraulics M100 M105 page 48 1005639 A B Figure 3 48 Auger Reel Pressure and Auger Reel Return Hose Couplers 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 5 5 m 18 ft Header Similar 14 Push auger reel pressure A and auger reel return B hose couplers onto mating receptacles on val...

Page 38: ...outing at the reel motor NOTE The hose routing depends on which windrower model the header is being attached to The header is factory configured for M150 M155 M155E4 and M200 Windrowers 1010740 Figure 3 51 Modified Routing M100 M105 and M205 16 For procedure to change hose routing for M100 or M105 Windrowers refer to 3 17 1 Hydraulic Drive Hose Routing A40D and M Series Windrowers page 63 ASSEMBLI...

Page 39: ... and M155E4 self propelled windrowers are factory equipped with four header drive hoses A on the left side 1005534 A B Figure 3 53 Driveline Shield 1 Disengage rubber latch A and open driveline shield B 1005635 A B C Figure 3 54 Support Bracket and Hose Bundle 2 Remove the cap A from electrical connector and remove connector from support bracket 3 Disengage and rotate lever B counterclockwise to f...

Page 40: ...onto receptacle and turn collar on connector to lock it in place 8 Attach cover to mating cover on windrower wiring harness 9 Remove caps from hydraulic couplers Clean if necessary 1022457 A B C D Figure 3 56 A40D Header 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 5 5 m 18 ft Header Similar A Reel Pressure B Knife and Conditioner Return C Case Drain D Knife and Conditioner Pressure 10 Push hose c...

Page 41: ... Return and Reel Pressure Hose Bundle 11 Route auger return and reel pressure hose bundle A from header to windrower and position bundle above existing hose support C as shown 12 Secure with three straps D and lower lever B 1013778 Figure 3 59 M150 M155 M155E4 with Reverser Valve 13 If valve blocks are NOT configured as shown at right refer to 3 14 2 Modifying Hydraulics M150 M155 M155E4 page 50 A...

Page 42: ...wn 5 5 m 18 ft Header Similar 14 Locate the auger pressure A and auger reel return B hoses 1005275 A B Figure 3 62 M150 M155 M155E4 with Reverser Valve 15 Push auger pressure A and auger reel return B hose couplers onto mating receptacles on valve block until collar on receptacle snaps into lock position 16 Proceed to 3 16 Routing Reverser Valve Jumper Hose M Series page 62 ASSEMBLING THE MACHINE ...

Page 43: ...214805 35 Revision A 1005274 A B Figure 3 63 M150 M155 M155E4 without Reverser Valve ASSEMBLING THE MACHINE ...

Page 44: ...es A to run an A40D Auger Header 1013765 A A Figure 3 65 Auger Header Drive and Draper Header Reel Drive and Lift Plumbing Kit MD B4651 If only three drive hoses are present before following the procedure below configure the M200 to run an A40D Auger Header by installing kit MD B4651 The kit includes an additional hose A hardware and installation instructions 1005534 A B Figure 3 66 Driveline Shie...

Page 45: ...er frame alongside existing hose bundle D from header 6 Remove cover on header electrical receptacle E 7 Push connector onto receptacle and turn collar on connector to lock it in place 8 Attach cover to mating cover on windrower wiring harness 9 Remove caps from hydraulic couplers Clean if necessary 1022457 A B C D Figure 3 69 A40D Header 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 5 5 m 18 ft He...

Page 46: ...uger return and reel pressure hose bundle A from header to windrower and position bundle above existing hose support C as shown 12 Secure with three straps D and lower lever B 1013780 Figure 3 72 M200 with Reverser Valve 13 If valve blocks are NOT configured as shown at right refer to relevant section for your windrower 3 14 3 Modifying Hydraulics M200 with Reverser Valve page 52 3 14 4 Modifying ...

Page 47: ...and 4 9 m 14 ft and 16 ft Header Shown 5 5 m 18 ft Header Similar 14 Locate the auger pressure A and auger reel return B hoses 1005276 A B Figure 3 75 M200 with Reverser Valve 15 Push auger pressure A and auger reel return B hose couplers onto mating receptacles on valve block until collar on receptacle snaps into lock position ASSEMBLING THE MACHINE ...

Page 48: ...214805 40 Revision A 1005277 A B Figure 3 76 M200 without Reverser Valve 16 Proceed to 3 16 Routing Reverser Valve Jumper Hose M Series page 62 ASSEMBLING THE MACHINE ...

Page 49: ...c kit and a completion kit as shown at right If necessary order and install the following kits shown in the table below Instructions are supplied with the kits Kit Description MacDon Part Number Base kit MD B5491 Reverser kit2 MD B5492 Coupler MD B5497 1023840 A B Figure 3 78 Driveline Shield 1 Disengage rubber latch A and open driveline shield B ASSEMBLING THE MACHINE 2 Reverser kit is optional a...

Page 50: ...n header frame alongside existing hose bundle D from header 6 Remove cover on header electrical receptacle E 7 Push connector onto receptacle and turn collar on connector to lock it in place 8 Attach cover to mating cover on windrower wiring harness 9 Remove caps from hydraulic couplers Clean if necessary 1022457 A B C D Figure 3 81 A40D Header 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 5 5 m 18...

Page 51: ...undle 11 Route auger return and reel pressure hose bundle A from header to windrower and position bundle above existing hose support C as shown 12 Secure with three straps D and lower lever B 1005278 A B Figure 3 84 Auger Reel Pressure and Auger Reel Return Hose Couplers 13 Push auger reel pressure A and auger reel return B hose couplers onto mating receptacles on valve block until collar on recep...

Page 52: ...outing depends on which windrower model the header is being attached to The header is factory configured for M150 M155 M155E4 and M200 Windrowers 1010740 Figure 3 86 Modified Routing M100 M105 and M205 15 For the procedure to change hose routing for M205 windrowers refer to 3 17 1 Hydraulic Drive Hose Routing A40D and M Series Windrowers page 63 ASSEMBLING THE MACHINE ...

Page 53: ...r to your windrower operator s manual for instructions for mechanically attaching an A40DX Auger Header to an M1 Series Windrower and for modifications to the windrower hydraulic connections if required Header drive hydraulic hoses and electrical harness are located on the left cab forward side of the windrower To connect the hydraulic and electrical bundle from an A40DX header to an M1 Series Win...

Page 54: ...Figure 3 91 Multicouplers 4 Clean multicouplers and receptacles to prevent contamination 5 Push button A on rear multicoupler receptacle and pull handle B away from windrower 6 Open cover C and position multicoupler D onto receptacle Align pins in coupler with slots in handle B and push handle toward windrower so that coupler is locked onto receptacle and button A snaps out 7 Push button E on fron...

Page 55: ...eel speed kit and includes a second electrical connection required for attaching to an M1 Series windrower The Reel Speed Control kit MD B6604 is an available option for an A40DX header Complete the following step when connecting an A40DX GSS header or an A40DX header with MD B6604 equipped to an M1 Series windrower 1027166 A B Figure 3 93 Electrical Connection 10 Remove cover from receptacle A on...

Page 56: ... R1 DWA D Figure 3 94 Valve Blocks in Factory Configuration 1 Open left maintenance platform on windrower 2 At valve A on the valve block remove cap B from port R1 fitting and plug C from DWA tee fitting Ports may not be identified NOTE Check valve D is required when attaching an A40D Header to an M100 or M105 SP Windrower All M105 SP Windrowers made in 2012 and later come factory installed with c...

Page 57: ...er 5 Install large coupler A onto the fitting at port R1 on valve block B IMPORTANT Make sure the O ring is on JIC threads in port R1 to ensure a proper seal with coupler A If the O ring is missing reuse the O ring from the discarded adapter fitting in Step 4 page 49 1009111 A B C Figure 3 98 Small Coupler Assembly 6 Remove and discard cap C and adapter fitting B from small coupler assembly A ASSE...

Page 58: ... require slight adjustment to allow access for new hoses 3 14 2 Modifying Hydraulics M150 M155 M155E4 1009126 A B R2 R2 Figure 3 100 Valve Blocks 1 Open left maintenance platform on windrower 2 Remove the plugs from ports R2 on valve blocks A and B Ports may not be labelled 1009123 A B R2 R2 Figure 3 101 Valve Blocks without Reverser Valve in Factory Configuration ASSEMBLING THE MACHINE ...

Page 59: ...re 3 103 Valve Blocks with Reverser Valve Configured for Auger Header 4 Install smaller coupler assembly C in port R2 on valve block A and the larger coupler assembly D in port R2 on valve block B 5 Proceed to 3 16 Routing Reverser Valve Jumper Hose M Series page 62 1009173 A B C D Figure 3 104 Valve Blocks without Reverser Valve Configured for Auger Header ASSEMBLING THE MACHINE ...

Page 60: ...tallation instruction for proper plumbing procedures for each header type 1013760 A B R2 R2 Figure 3 105 Valve Blocks with Reverser Valve in Factory Configuration 1 Open left maintenance platform on windrower 2 Remove the plugs from ports R2 on valve blocks A and B 1009115 A B C Figure 3 106 Header Hose Bundle 3 Remove female coupler assemblies A and B from hoses in bundle C from header and remove...

Page 61: ...stment to allow access for new hoses Align larger coupler assembly D with R1 hose E 5 Proceed to 3 16 Routing Reverser Valve Jumper Hose M Series page 62 3 14 4 Modifying Hydraulics M200 without Reverser Valve 1009240 A B R2 R2 Figure 3 108 Valve Blocks without Reverser Valve in Factory Configuration 1 Open left maintenance platform on windrower 2 Remove the plug from port R2 on valve block A and ...

Page 62: ...er C 1022384 A B C D Figure 3 111 Valve Blocks without Reverser Valve Configured for Auger Header M155 Shown M200 Similar 5 Install larger coupler D onto fitting at port R2 on valve block B 6 Remove cap from smaller coupler assembly C and install assembly in port R2 on valve A IMPORTANT Make sure O ring is on JIC threads in port R1 to ensure a proper seal with the coupler D If O ring is missing re...

Page 63: ...97 should have been supplied with your header If required these kits can be ordered from your MacDon Dealer 1005655 Figure 3 112 Auger Header Hydraulics 1 Install kits in accordance with the instructions that were supplied with the kits to achieve the configuration shown at right 2 Proceed to 3 15 Attaching Hydraulics M Series page 56 ASSEMBLING THE MACHINE ...

Page 64: ...h A and open driveline shield B 1005635 A B C Figure 3 114 Windrower Hoses and Harness in Storage Position 2 Remove cap A from the electrical connector and remove the connector from the support bracket 3 Disengage and rotate lever B counterclockwise to the fully up position to release hose bundle C 1009086 B A Figure 3 115 Windrower Hoses and Harness in Working Position 4 Move hose bundle A to the...

Page 65: ...the windrower wiring harness 10 Clean the hydraulic couplers to prevent damage or contamination from accumulating dirt Remove the caps from the hydraulic couplers 1012152 A B C D Figure 3 117 Hose Connections on Standard Header 4 2 m and 4 8 m 14 ft and 16 ft Header Shown 11 Connect the four hoses from the windrower to the mating receptacles on the header Ensure the hose collar snaps into the lock...

Page 66: ...own Reel auger pressure A Knife and conditioner return B Case drain C Knife and conditioner pressure D 1005637 A B C D Figure 3 120 Hose Connections on Grass Seed Header Knife return male fitting not visible A Auger reel pressure B Knife pressure female fitting at header C Case drain D ASSEMBLING THE MACHINE ...

Page 67: ...et with 1 2 in carriage bolt C and locking nut Install the bolt from under the bracket 15 Repeat Step 13 page 59 through Step 14 page 59 at the two other brackets on hose support 1005646 A B C D Figure 3 122 Reel Auger Return and Auger Pressure Hose Bundle 16 Route the reel auger return and auger pressure hose bundle A from the header to the windrower and position the bundle above existing hose su...

Page 68: ...turn hoses from the header to the receptacles on the windrower valve block Refer to the relevant illustration for your equipment 1005275 A B Figure 3 124 M150 M155 M155E4 with Reverser Valve A Auger Pressure B Reel Auger Return 1005274 A B Figure 3 125 M150 M155 M155E4 without Reverser Valve A Auger Pressure B Reel Auger Return ASSEMBLING THE MACHINE ...

Page 69: ... M200 with Reverser Valve A Auger Pressure B Reel Auger Return 1005277 A B Figure 3 127 M200 without Reverser Valve A Auger Pressure B Reel Auger Return 1009249 A B Figure 3 128 M205 A Reel Auger Return B Auger Reel Pressure ASSEMBLING THE MACHINE ...

Page 70: ...m to the open position to expose the hydraulic valve blocks 2 Route jumper hose B from C2 conveyor circuit C to port CR on reverser block A as shown 1013559 A B CR R4 Figure 3 130 Jumper Hose Position Draper Header on M150 Shown M155 M155E4 and M200 Similar IMPORTANT For draper headers port CR is routed to port R4 as shown in image at right on reverser block Reroute jumper hose B when switching be...

Page 71: ...ctly routing hyrdaulic hoses on A40DX and A40DX GSS headers for M1170 and M1240 windrowers 3 18 1 Hydraulic Drive Hose Routing A40DX and M1 Series Windrowers page 68 3 18 2 Hydraulic Drive Hose Routing A40DX GSS and M1 Series Windrowers page 70 3 17 1 Hydraulic Drive Hose Routing A40D and M Series Windrowers The A40D Auger Header hydraulic drive hose routing depends on the windrower model to which...

Page 72: ...igure 3 133 Auger and Reel Pressure Coupler and Hose 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 3 Loosen bulkhead nut A on auger and reel pressure coupler B This allows auger and reel pressure hose C to rotate freely 1010730 A B C Figure 3 134 Auger and Reel Pressure Coupler and Hose 5 5 m 18 ft Header Shown ASSEMBLING THE MACHINE ...

Page 73: ...se C and connect tee B to the lower port fitting b Reroute hose C above hose E and F and connect hose C to tee B Tighten hose C c Loosen 45 degree fittings at both ports This allows room for wrenches when tightening tee B to lower port d Connect hose A to upper port fitting as shown and check orientation of 45 degree fitting NOTE Ensure that hose A is routed in front of hose C and hose E e Confirm...

Page 74: ...nsure there is at least 25 mm 1 in clearance between hose bundle E and knife drive timing belt F 1010971 A B C Figure 3 138 Auger and Reel Pressure Coupler and Hose 4 3 m and 4 9 m 14 ft and 16 ft Header Shown 8 Rotate coupler B and hose C downward as shown until slack has been sufficiently reduced Tighten bulkhead nut A 1010730 A B C Figure 3 139 Auger and Reel Pressure Coupler and Hose 5 5 m 18 ...

Page 75: ...214805 67 Revision A 1005534 A B Figure 3 140 Driveline Shield 9 Close driveline shield B and engage rubber latch A 10 Close driveshield before engaging header ASSEMBLING THE MACHINE ...

Page 76: ... Hose Routing A40DX and M1 Series Windrowers page 68 3 18 2 Hydraulic Drive Hose Routing A40DX GSS and M1 Series Windrowers page 70 3 18 1 Hydraulic Drive Hose Routing A40DX and M1 Series Windrowers IMPORTANT If attempting to attach an A40D Header to an M1170 or M1240 Windrower the M1 Series Conversion kit MD B5998 must first be installed This kit includes a new manifold and hydraulic hose bundle ...

Page 77: ...case drain port Case drain D Connects to tee on knife motor case drain port and to port DRAIN OR1 NOTE Manifold E is included in the M1 Series Conversion kit MD B5998 For 4 9 m 16 ft headers only 1027290 A B C D Figure 3 143 M1170 M1240 Configuration for 4 9 m 16 ft Header Knife return hose A Connects to tee on port A Knife pressure extension B Connects to port B Case drain extension C Connects to...

Page 78: ...the illustration NOTE The hose bundle included in MD B5998 required for attaching the header to the windrower is NOT shown in the illustration 3 18 2 Hydraulic Drive Hose Routing A40DX GSS and M1 Series Windrowers IMPORTANT If attempting to attach an A40D GSS Header to an M1170 or M1240 Windrower the A40D SP Grass Seed Auger Conversion kit MD B6384 must first be installed This kit includes a new m...

Page 79: ... return D Case drain E 1027310 A D E B C F Figure 3 147 M1170 M1240 Configuration Reel pressure A Connects to tee B on top of the manifold Auger reel return C Connects to port RET2 Case drain D Connects to tee E on bracket F NOTE Some parts removed from illustration to clearly show manifold and hydraulic connections ASSEMBLING THE MACHINE ...

Page 80: ...anifold Hose B Connects to elbow fitting E tee on knife pressure port KP on manifold Hose C Connects to elbow fitting F in drain port OR1 on manifold Hose A Connects to tee fitting G Hose B Connects to tee fitting H Hose C Connects to tee fitting J NOTE Some parts removed from illustration to clearly show manifold and hydraulic connections ASSEMBLING THE MACHINE ...

Page 81: ...to make sure oil does not leak from the knife drive box 1008992 A B Figure 3 149 Top View of Knife Drive Box 1 Move breather dipstick A to back port and install plug B in forward port at knife drive boxes 1008993 A Figure 3 150 Side View of Knife Drive Box and Close up of Dipstick 2 With top of knife drive box horizontal check oil level It should be between the lower hole A and the end of the dips...

Page 82: ......

Page 83: ...254 Figure 4 1 Grease Interval Decal 1 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 If fitting will not take grease remove and clean thoroughly Also clean l...

Page 84: ...nd or excessive wear caused by knife pressing on guards do NOT over grease If more than 6 to 8 pumps of grease gun are required to fill the cavity replace the seal in the knifehead Figure 4 2 Header Left Side 1022212 A B C D A Tine Bar Bearing 4 Places Each Tine Bar B Knife Drive Bearing 1 Place C Gauge Roller Bearing 2 Places Both Sides if Installed D Knifehead Bearing 1 Place LUBRICATING THE MAC...

Page 85: ...o prevent binding and or excessive wear caused by knife pressing on guards do NOT over grease If more than 6 to 8 pumps of grease gun are required to fill the cavity replace the seal in the knifehead Figure 4 3 Header Right Side 1022213 A B C D A Knife Drive Bearing 1 Place B Reel Shaft Bearing 1 Place C Auger Shaft Bearing 1 Place D Knifehead Bearing 1 Place LUBRICATING THE MACHINE ...

Page 86: ...high temperature extreme pressure EP2 performance with 1 max molybdenum disulphide NLGI Grade 2 lithium base Figure 4 4 Hay Conditioner 1009258 A B B C C A Roll Pivot 1 Place Both Sides B Roll Shaft Bearings 2 Places C Roll Shaft Bearings 2 Places LUBRICATING THE MACHINE ...

Page 87: ... with 1 max molybdenum disulphide NLGI Grade 2 lithium base Figure 4 5 Drivelines 1022227 A B B D D C C A Driveline Shafts 2 Places 3 B Cross Shafts 2 Places C Driveline Universals 2 Places D Driveline Universals 2 Places LUBRICATING THE MACHINE 3 10 moly grease is recommended for driveline shaft slip joints ONLY ...

Page 88: ...6 Knife and Gearbox Oil 1022228 A B C C A Oil Knife Daily Except in Sandy Soil SAE 30 C Knife Drive Box 2 Places 4 B Check Roll Gearbox 1 Place 5 LUBRICATING THE MACHINE 4 Check oil level with the header down on level ground 5 Header should be on the ground ...

Page 89: ... to the following pages for detailed instructions as indicated on the checklist 2 The completed checklist should be retained either by the Operator or the Dealer 5 1 Checking Drive Belts and Chains 1009262 A Figure 5 1 A40D Header Right Side 1 Open shield on header right side 2 Check knife drive timing belt A It should deflect 14 mm 0 55 in when a load of 22 30 N 5 6 5 lbf is applied mid span 1009...

Page 90: ...er bars B after run up 1008977 A B B B Figure 5 4 End View Diagram Showing Auger and Stripper Bars 2 Check clearance between auger flighting A and stripper bars B NOTE The auger flighting A should clear the stripper bars B on the auger pan by approximately 1 4 mm 1 32 5 32 in Shimming the stripper bars may be required PERFORMING PREDELIVERY CHECKS ...

Page 91: ... Back When Checking Clearance 1 Rotate reel slowly by hand and check tine clearance at knife and pan Flex tines to simulate crop loaded position to ensure tine clearances to knife sections and auger pan are adequate for working conditions 2 Check that reel rotates freely IMPORTANT If there are a few reel tine fingers that are touching the pan while the rest are at the correct height trim the longe...

Page 92: ...on the cab display module Refer to your windrower operator s manual for detailed instructions 3 Lower the header fully with the lift cylinders fully retracted 4 Set left and right float fine adjustments to mid range position 5 0 on the cab display module Refer to your windrower operator s manual for detailed instructions 5 Shut down the engine and remove the key 6 Check float by grasping the lean ...

Page 93: ...achine check to be sure all bystanders have cleared the area 1015816 A A B Figure 5 7 GSL 1 Start the engine 2 Use the HEADER TILT switches A on the ground speed lever GSL to set the center link to the mid range position 5 0 on the Harvest Performance Tracker HPT 3 Using the HEADER DOWN switch B lower header fully with lift cylinders fully retracted 4 Turn engine off and remove the ignition key 5 ...

Page 94: ...your header operator s manual 1015027 A B Figure 5 9 HPT Run Screen 3 Press rotary scroll knob A on the HPT to display the QuickMenu system 4 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 1019608 A B C D Figure 5 10 HPT Left and Right Float Settings 5 Turn scroll knob A to highlight left B or right C float and press knob A to activate selection 6 Rotate scro...

Page 95: ...o display the QuickMenu system or press F1 on the console 2 Rotate scroll knob A to highlight header float icon B and press scroll knob to select 1019607 A Figure 5 12 HPT Display Adjusting Float 3 Press soft key 3 A to remove or restore the header float NOTE If the header float is active the icon at soft key 3 will say REMOVE FLOAT if header float has been removed the icon will say RESTORE FLOAT ...

Page 96: ... engine and remove key from ignition before leaving operator s seat for any reason 1 Park windrower on level ground 2 Check windrower tire pressures 3 Raise header fully and hold momentarily to allow lift cylinders to rephase 4 Stop engine and remove key 1009266 A Figure 5 13 Float Pin 5 Place float pins A in locked out position CAUTION Check to be sure all bystanders have cleared the area 1009268...

Page 97: ...5 17 Shims 12 Remove nut washer and bolt A that attach shims B to link at the header high end 13 Remove one or both shims B and reinstall the hardware A 14 Start engine and raise header slightly Check level of header 15 If additional levelling is required install the removed shim on the opposite linkage NOTE If required additional shims MD 110854 can be ordered from your MacDon Dealer NOTE Float d...

Page 98: ...p of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1015851 A B Figure 5 18 HPT Display 1 Press rotary scroll knob A on Harvest Performance Tracker HPT to display the QuickMenu system 2 Rotate scroll knob A to highlight the header float symbol B and press scroll knob to select The SET UP FLOAT page displays 1015852 A Figure...

Page 99: ...ately 150 mm 6 in off the ground 7 Ensure that member A is against link B 8 Stop the engine and remove the key from the ignition 9 Measure the distance to the ground at both ends of the header to determine if the header is level 1015881 A B Figure 5 22 Lift Linkage CAUTION Check to be sure all bystanders have cleared the area 10 If adjustment is necessary start engine and resume float Lower the he...

Page 100: ... the hardware A CAUTION Check to be sure all bystanders have cleared the area 14 Repeat Step 5 page 91 to Step 9 page 91 to rephase the cylinders and check the header level 15 If additional adjustment is required repeat Step 10 page 91 to Step 13 page 92 and install one of the removed shims on the opposite linkage 16 Reset the header float Refer to 5 5 2 Setting the Float page 86 PERFORMING PREDEL...

Page 101: ... on decal C 3 If required adjust gap by loosening nut A and turning adjuster B Retighten nut A NOTE When adjusting roll gap be sure that the decal reading is the same on both sides of the conditioner roll to achieve consistent intermesh across the rolls 1005859 A B C X Figure 5 25 Access Port Exposed 4 Loosen bolt A and rotate cover B to expose access port C 5 Check roll timing by examining distan...

Page 102: ...nt Hardware 6 Loosen four bolts A in slots of yoke plate on lower roll universal shaft 7 Turn rolls to achieve best timing 8 When roll timing is satisfactory tighten bolts A to secure the position 1009274 A B Figure 5 27 Access Port Covered 9 Reposition cover A and tighten bolt B PERFORMING PREDELIVERY CHECKS ...

Page 103: ...key from the ignition before leaving the operator s seat for any reason 1009273 A Figure 5 28 Check Plug 1 Lower the header fully stop the engine and remove the key 2 Ensure that the gearbox is level with ground 3 Remove check plug A and ensure that oil runs out If oil does not run fill the conditioner gearbox using SAE 85W 140 4 Replace check plug A PERFORMING PREDELIVERY CHECKS ...

Page 104: ...engine remove key and engage safety props before going under machine 1008987 A B Figure 5 29 Skid Shoe 1 Raise header and engage safety props 2 Turn off the engine and remove the key from the ignition 3 Check that pins A are installed in the same position in all skid shoes gauge rollers 1008990 A A B Figure 5 30 Gauge Roller PERFORMING PREDELIVERY CHECKS ...

Page 105: ... of the header are activated by switches in the windrower cab 1027284 B A Figure 5 31 Hazard Light 1 Check that pivot bolt A is tight enough to hold light support B in an upright position but will still allow the light to pivot out of the way of obstructions PERFORMING PREDELIVERY CHECKS ...

Page 106: ...AT for binding interfering parts or unusual noises 2 Run the machine for 15 minutes at maximum engine operating rpm and perform the run up check as listed on the Predelivery Checklist yellow sheet attached to this manual Predelivery Checklist page 121 to ensure machine is field ready 1013766 A Figure 5 32 Right End of Header 3 Check knife speed in the windrower cab display module CDM during run up...

Page 107: ...to an M1170 or M1240 Windrower 5 13 1 Setting Knife Speed on an M100 or M105 The knife speed has been preset at the factory to the lowest rpm Change the knife speed by making adjustments to the knife drive pump For optimum performance set the knife speed within the range specified Refer to Table 5 1 page 99 NOTE When attaching an A40D Auger Header to an M100 or M105 Windrower for the first time kn...

Page 108: ...ndicates that optional expansion module MD B4666 is installed 2 If knife speed is NOT displayed the optional expansion module is not installed Proceed to Setting Knife Speed without Expansion Module MD B4666 page 101 3 Compare reading to Table 5 1 page 99 If required adjust the knife speed as follows 1009607 B A Figure 5 34 Knife Drive Pump 4 Shut down engine and open engine hood 5 Locate knife dr...

Page 109: ... pulley speed by 58 revolutions per minute rpm 8 Once adjustment has been made torque jam nut A 9 Close hood start engine and recheck knife speed Setting Knife Speed without Expansion Module MD B4666 1007691 A Figure 5 36 Knife Drive Box on Header 1 Check header knife drive box pulley speed with a handheld tachometer 2 Multiply the rpm reading by two to obtain the knife speed in strokes per minute...

Page 110: ...nife 3 If heating is evident check gap between knifehead A and pitman arm B A business card should slide easily through gap If not adjust gap by loosening bolt and tapping knifehead A with a hammer Retighten bolt 1001260 Figure 5 38 Guard Tips Upward Adjustment 4 Adjust guard alignment as necessary using guard straightening tool MD 140135 Adjust guard tips upwards by positioning tool as shown and ...

Page 111: ...B from manual case C 1009292 Figure 5 41 Manuals 2 A40D A40DX manuals are shipped with shipping documents and auger header unloading and assembly instructions Be sure to place the following manuals in the manual case A40D A40DX Auger Header Quick Card A40D A40DX Operator s Manual A Series Parts Catalog 3 Replace cable tie on manual case and close endshield PERFORMING PREDELIVERY CHECKS ...

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Page 113: ... regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 6 1 1 SAE Bolt Torque Specifications Torque values shown in following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual A 1004958 B C D Figure 6 1 Bolt Grades ...

Page 114: ...12 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 A 1004958 B C D Figure 6 3 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 6 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 ...

Page 115: ... 8 11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 6 1 2 Metric Bolt Specifications 1001370 1001370 A Figure 6 5 Bolt Grades Table 6 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 4 1 6 13 14 3 5 0 6 2 2 2 5 20 22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25...

Page 116: ...5 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 6 7 Bolt Grades Table 6 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 ...

Page 117: ...95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 6 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 1001370 1001370 A Figure 6 9 Bolt Grades Table 6 9 Metric Bolt Bolting into Cast Aluminum Nominal Size A Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nm lbf ft Nm lbf ft M3 1 M4 4...

Page 118: ...ghten nut E with other wrench to torque shown 5 Assess final condition of connection Table 6 10 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value8 Flats from Finger Tight FFFT Nm lbf ft Tube Swivel Nut or Hose 2 5 16 24 4 5 3 4 3 3 8 24 7 8 5 6 4 7 16 20 18 19 13 14 2 1 2 2 5 1 2 20 19 21 14 15 2 2 6 9 16 18 30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 8...

Page 119: ...far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 6 12 Hydraulic Fitting 5 Install fitting B into port until backup washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one ...

Page 120: ... 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 REFERENCE 9 Torque values shown are based on lubricated connections as in reassembly ...

Page 121: ...Table 6 12 page 113 6 Check final condition of fitting Table 6 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value10 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 ...

Page 122: ...to O ring B 3 Align tube or hose assembly so that flat face of sleeve A or C comes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fittings according to values in Table 6 13 page 115 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use th...

Page 123: ...5 16 6 11 16 3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note12 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151 167 24 1 2 1 1 2 315 347 232 256 32 2 1 2 2 510 561 376 414 REFERENCE 11 Torque values and angles shown are based on lubricated connection as in reassembly 12 O ring face seal type end not defined for this tube size ...

Page 124: ...r hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark final position of fitting If a fitting leaks disassemble fitting and che...

Page 125: ...Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Celsius C C x 1 8 32 degrees Fahrenheit F Velocity meters per minute m min x 3 2808 feet per minute ft min Velocity meters per...

Page 126: ...itting is no longer loose GSS Grass Seed GVW Gross vehicle weight Hard joint A joint made with use of a fastener where joining materials are highly incompressible Header A machine that cuts and lays crop into a windrow and is attached to a windrower Hex key A tool of hexagonal cross section used to drive bolts and screws that have a hexagonal socket in head internal wrenching hexagon drive also kn...

Page 127: ...ble or experience relaxation over a period of time spm Strokes per minute Tension Axial load placed on a bolt or screw usually measured in Newtons N or pounds lb TFFT Turns from finger tight Timed knife drive Synchronized motion applied at cutterbar to two separately driven knives from a single hydraulic motor Torque The product of a force X lever arm length usually measured in Newton meters Nm or...

Page 128: ......

Page 129: ...82 If mechanical link set header angle to middle of adjustment range for first use Check that header is level 5 6 Leveling the Header M Series page 88 5 7 Leveling the Header M1 Series page 90 Check header float 335 380 N 75 85 lbf 5 4 Checking and Adjusting Float M Series page 84 5 5 Checking and Adjusting Float M1 Series page 85 Check lean bar is adjusted to a setting appropriate for first crop ...

Page 130: ...nd signal lights are functional 5 11 Checking Lights page 97 Check header ID on windrower CDM POST RUN UP CHECKS STOP ENGINE Check for hydraulic leaks Check belt and chain drives for idler alignment and heated bearings 5 1 Checking Drive Belts and Chains page 81 Check knife sections for discoloration caused by misalignment of components 5 14 Adjusting Knife and Guards page 102 Check manuals in the...

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Page 132: ...t 816 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Europe GmbH Hagenauer Strasse 59 65203 Wiesbaden Germany CUSTOMERS MacDon com DEAL...

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