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MacDon 9200, Operator'S Manual, Page: 1 / 146

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MacDon 9200 Operator'S Manual Download Page 1

Summary of Contents for 9200

Page 1: ...F PROPELLED WINDROWER OPERATOR S MANUAL MacDon Industries ltd MacDon lnc 680 Moray Street Winnipeg Manitoba R3J 353 204 885 5590 Fax 832 7749 9700 N W Conant Avenue Kansas CityI Missouri 64153 1632 81...

Page 2: ...r...

Page 3: ...BECOME FAMILIAR WITH ALL RECOMMENDED PROCEDURES BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE WINDROWER Use the manual as your first source of information about the machine If you follow the instruc...

Page 4: ...Responsibilities as an Owner Operator 24 To the New Operator 24 Break In Period 25 Pre Starting Checks Annual 26 Pre Starting Checks Daily 27 Start Up Procedure 28 29 Driving the Windrower Safety 30...

Page 5: ...nce 61 General Engine Inspection 61 Diesel Engine Air Intake System Air Cleaner 62 63 Diesel Engine Fuel System Storing Fuel 64 Refuelling Windrower 64 Fuel Tank Venting 64 Fuel Sediment Bowl 65 Fuel...

Page 6: ...n Drive Neutral Lock and Steering Checks 96 98 Troubleshooting 99 Neutral Set Up Procedure 100 101 Traction Drive Ground Speed Lever Friction Device 102 Two Speed Linkage 103 104 Wheels and Tires _ 10...

Page 7: ...eft side of main frame near rear comer Diesel Enginec ___________ Plate is located on right side of block beside injection pump NOTE When ordering parts and service be sure to give your dealer the com...

Page 8: ...IDED Note the use of the signal words DANGER WARNING and CAUTION with safely messages The appropriate signal word for each message has been selected using the following guidelines A DANGER A WARNING A...

Page 9: ...he remaining paper smoothing the sign as it is applied 5 Small air pockets can be smoothed out or pricked with a pin Do nat someone under or near machine Reier to Operator s Manual10r stlIrting and CE...

Page 10: ...unning or key in Ignition A CAUTION DRIVELINE FAN SHIELD CAB DOOR LEFT CAB CENTER POST AWARNING DO NOT GO NEAR LEAKS HIgh pr e 011 easily puntlure In c u ln nrlolls Injury gong or death 1 Inl d soek g...

Page 11: ...rotection Be aware that prolonged exposure to loud noise can cause impairment or Joss of hearing Wearing a suitable hearing protective device such as ear muffs A or ear plugs 8 protects against object...

Page 12: ...1 Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 12 Keep the area used for servicing machinery clean and dr...

Page 13: ...static Displacement 2 48 cu in 40 6 ee Fluid See Fuels Fluids and Lubricants in Maintenance Service section FINAL DRIVE Type Planetary Gear Drive Ratio 28 37 to 1 Lubricant See Fuels Fluids and Lubric...

Page 14: ...ummins 4 390 4 Cylinder 4 stroke cycle Naturally Aspirated Q Turbocharged Displacement 239 cu in 3 92 L Power Naturally Aspirated version 80 hp 60 kW 2500 rpm Turbocharged version 108 hp 80 kW 2300rpm...

Page 15: ...630 METRIC TORQUE SPECIFICAnONS Bo Bott Torque SAE8 N m lib Hi 17 12 36 27 63 45 100 75 155 115 220 165 305 220 540 400 880 650 1320 970 Diameter 8 8 10 9 A N m Ib h N m Ib h M3 5 4 1 8 1 3 M4 3 2 2...

Page 16: ...d hand tighten swivel nut until snug 4 To prevent twisting the tube s use two wrenches Place one wrench on the con nector body and with the second tighten the swivel nut to the torque shown The torque...

Page 17: ...before operating the Windrower engine all pressure transmission 011 pressure parking brake on engine hours 0 voltage level engine coolant temperature iU fuel A flashing amber lights 15 0 head lights Q...

Page 18: ...ns continued engine A P M Increase _ decrease Vlorwardground speed I I Inl reverse ground speed J IJ last slow neutral reel speed conveyor speed J header drive l header height f t J reel height T e x...

Page 19: ...r engine starts or if they activate while engine is running shut engine off and check engine oil level TACHOMETER 0 OPTIONAL Indicates engine speed in revolutions per minute RPM ENGINE TEMPERATURE GAU...

Page 20: ...4 FIELD To tum on head lamps and field lamps For field use ONLY CAUTION When operating on a roadway switch to the ROAD position Never use field lamps or any lights which might confuse other drivers Al...

Page 21: ...trol and blower speed IMPORTANT If humidity is high it may be necessary to run blower at HIGH speed to prevent evaporator freeze up HEATER TEMPERATURE CONTROL E Heater Is off when control E is turned...

Page 22: ...l reach a point where it becomes harder to move Continue pulling or pushing on lever until you feel a distinct engagement Field Speed Range Handle Rearward This setting Is for windrower operating spee...

Page 23: ...ge is 942 augers 175 500 RPM 960 962 970 drapers 170 to 500 ftlmin 50 155 mlmin SETTING CONTROLS IB IC 920 932 Headers Both controls 8 and C affect reel speed Set conveyor speed knob C to 10 and adjus...

Page 24: ...ge can be used to identify desired cut heights With the center link between tractor and header in a mid range position the numbers on the gauge indicate approximate cut stubble height in inches Adjust...

Page 25: ...lever LUMBAR SUPPORT Rotate knob C to position lumbar support as desired SEAT FORE AFT POSITION To adjust pull out on lever 0 move seat forward or rearward to desired position and release lever SEAT F...

Page 26: ...following safety precautions Correct these misIakes imme diately before an accident occurs 7 Maintain the wlndrower correcIIy Be sure all controls are functioning properly before use 8 Do not modify...

Page 27: ...leaks See Cooling System in MaintenancefService section 5 Change engine oil and filter after the first 25 hours and every 200 hours or at least once per season thereafter See Engine in MaintenancefSer...

Page 28: ...inning operation 5 Store a properly stocked first aid kit and charged fire extinguisher on the windrower Also 6 Drain off excess hydraulic oil added for stor age See Hydraulic System in Maintenance Se...

Page 29: ...k wet weather gear 4 Protect against noise Wear a suitable hearing protective device such as ear muffs or ear plugs to protect against objectionable or uncomfortable loud noises 5 Check the machine fo...

Page 30: ...will start in gear and move if normal starting circuitry is bypassed Before starting engine be sure there is plenty of ventilation to avoid asphyxiation IMPORTANT Do not tow machine to start engine Da...

Page 31: ...e Shooting section A WARNING If starter engages with steering wheel unlocked variable speed lever out of neutral or header clutch engaged DO NOT START ENGINE Pertonn Neutral Lock Adjustment See Mainte...

Page 32: ...engine running and the variable speed lever in neWaI the machine wII move I the steering w JeeIls turned Hydruslatic steering Is more sensitive than mechanical steering Steering Is opposite to nonnaI...

Page 33: ...lever fuUy forward maximum engine RPM Use controls to vary ground speed reel speed and conveyor speed All systems are designed for efficient operation at maximum engine RPM A CAUTION Check again to be...

Page 34: ...ontrol to field position A dual speed units 2 Move throttle lever to a mid range position 6 NOTE Reversing in low speed range and at reduced engine speed is recommended since steering will be less sen...

Page 35: ...Move the variable speed lever A out of its neutral detent towards the seat not forward or rearward 2 Slowly tum the steering wheel in the desired direction of tum The windrower will pivot between the...

Page 36: ...f it will be idling for longer than 5 minutes 4 Move header drive switch 0 to off position to stop header drives 5 Engage park brake E if machine is to remain stopped A CAUTION Park machine on flat le...

Page 37: ...hts and wiper 8 Raise arm rest for easier exit and nH fl1Jy 9 Lock the cab doorwhen leaving thewindrower _ed When the door is locked tt can sIiI be opened from inside the cab 10 To provide more secure...

Page 38: ...ift cylinders NOTE For Harvest Headers with Transport Option when attaching to header in transport mode position 6 inch high 150 mm blocks for drive tires to provide adequate linkage height Blocks sho...

Page 39: ...One connection is made at coupler 0 at the header left hand leg 942 960 970 Headers Two connections are made at couplers A and 8 at the header right hand leg Two connections are made at couplers C and...

Page 40: ...ngs to front of linkage both sides Secure with L pin 8 and hair pin 12 Install pin C through header leg engaging U bracket in lift linkage both sides 910 920 932 942 Headers Secure L pin behind lug D...

Page 41: ...of the tractor frame Weight packs are available from your Windrower dealer One or two weight packs may be installed as follows 1 Install bolt A through welded nut in existing tractor weight B and star...

Page 42: ...sed header 3 Remove L pin B both sides and detach float springs 4 Remove pin C from lower header leg both sides 5 Lower header stand into position E 942 Multi Crop Header Place 2 inch 50 mm blocks und...

Page 43: ...a Hay Conditioner is installed detach supports between tractor frame and conditioner forming shield 11 Adjust length of center link to release load on pins Disconnect center link at header by removing...

Page 44: ...change the stability and controllability of the machine Header Lift Cylinder Stops A DANGER To avoid bodily injury or death from fall of raised header always engage cylinder stops before going under h...

Page 45: ...o secure the position To adjust header angle when cutting on the ground HEADER ANGLE ADJUSTMENT When cutting with header on the ground the header height switch can be used to adjust header angle on th...

Page 46: ...5 N 942 Multi Crop Header 75 to 100 Ibs 335 445 N 960 962 970 Headers 50 to 75 Ibs 225 335 N Benefits of lighter float settings 1 Less cutting component breakage in rough or stony conditions 2 Avoids...

Page 47: ...der lighter when lowered to ground Tum bolt counter clockwise to decrease float which makes header heavier when lowered 4 Tighten nut C to lock position 5 Lower header fully and check float at both en...

Page 48: ...is more sensitive in this speed range 4 Before driving windrower on a roadway be sure flashing amber lamps red tail lamp and head lamps are clean and work properly Turn light switch B to ROAD positio...

Page 49: ...o prevent movement 3 Transport width Is approximately 20 It 6 1 mI Check local laws for width reg_ and lighting I maridng requirements 4 Remember that when towing windrower side ways or backwards sla...

Page 50: ...on sfopes 10 Be sure the loCal weight of the bailed vehicle NEVER EXCEEDS the weight d the towing vehicle unless the traled vehicle is equipped with remote blakes NO Wondrower weighs 8000 to 10000 Ibs...

Page 51: ...aratus should be removed for field operation to avoid interference with windrow A CAUllON Wdhfinaidrivesdisengaged the windrower may roll on a stoped wIaca BeIore disengaging fila drives attach windro...

Page 52: ...ng lights are not eesiy visible is your responsibility to adequately marl the load when transponing in thisfashion So light swIIch to FlASHER posltion to activate amber lamps Do not tOW the windrower...

Page 53: ...plastic bags and or waterproof tape 6 If possible block up windrower to take weight off tires If it is not possible to block up the machine increase tire pressure by 25 for storage Adjust to recommend...

Page 54: ...w to use them Keep the service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and tools are properl...

Page 55: ...is desirable Diesel Fuel Conditioner is available from your dealer The use of diesel fuel conditioner will 1 Clean fuel injectors valves and manifolds for increased service life 2 Disperse insoluble...

Page 56: ...and CH 4 engine oil BEVEL GEAR BOX LUBRICANT Use SAE 85W 140 gear lubricant API Service Classification GL 5 POWER WHEEL GEAR LUBRICANT Use ISO VG220 synthetic gear lubricant STORING LUBRICANTS IMPORTA...

Page 57: ...val 8 in hours of operation Use the hour meter in the cab and the Maintenance Checklisr provided to keep a record of scheduled maintenance Procedure 1 Wipe grease fitting with a clean cloth before gre...

Page 58: ...up the engine Shut engine off and remove ignition key 2 Remove the drain plug A and allow oil to drain A CAUTION Rememberthattheoi is hot NOTE A drain pan with a capacny of 5 U S galions 20 litres wil...

Page 59: ...TS The alternator water pump fan belt is automati cally tightened No manual adjustment is required See installation procedure at right NOTE When installing new compressor belt G never pry belt over pu...

Page 60: ...ump lever contacts the full RPM stop at A It not 1 Adjust position of cable anchor e in slots and or 2 Adjust the linkage 8 between control cable and spring on fuel pump lever THROTTLE ROD ADJUSTMENT...

Page 61: ...eld tach can be attached at bevel gear box output shaft For access to end of shaft remove cover D on right side of tractor frame VALVE TAPPET CLEARANCE Every 1000 hours of operation have diesel engine...

Page 62: ...peed Never clean filter element unless restriction gauge signals red Excessive cleaning will shorten element life After cleaning re set restriction gauge by pushing button on top of gauge IMPORTANT Th...

Page 63: ...lution at least 15 minutes then agitate genlly to flush out dirt Rinse element thoroughly from inside With clean water Use element cleaning gun or a free running hose maximum pressure 40 psi 275 kPa h...

Page 64: ...unning IMPORTANT Do not fill tank completely space is required for expansion A filled tank could overflow If exposed to a rise In temperature such as direct sunlight Fill fuel tank daily preferabty at...

Page 65: ...d 4 Replace bowl and open valve A FUEUWATER SEPARATOR DIESEL ENGINE Drain the water and sediment from the separator at the fuel filter daily as follows 1 Shut off engine 2 Open the drain valve A by ha...

Page 66: ...s using a filter wrench 4 IMPORTANT FiJI the new filters with clean fuel and apply a thin film of clean oil to the filter gaskets 5 Install the new filters Turn the filters onto the mount until the ga...

Page 67: ...ions See Fuel Filters However manual venting bleeding may be required if 1 The fuel filter is not filled prior to installation 2 Injection pump is replaced 3 High pressure fuel lines are replaced 4 En...

Page 68: ...ene CQuid result A A WARNING Do not bleed a hot engine as this could cause fuel to spill onto a hot exhaust manifold creating a danger of fire WARNING It is necessary to have the engine cranking for t...

Page 69: ...ent cooling time after shut dOWTl For Naturally Aspirated Diesel Engines Oean out muffler accumulation fNery 200 hours as follows 1 Remove spark arrester plug A 2 Block off muffler outlet B 3 Start en...

Page 70: ...ising its boiling point Anti freeze also contains rust inhibitors and other additives to prolong engine life IMPORTANT If anti freeze strength is not adequate do not drain cooling system to protect ag...

Page 71: ...valve 5 Fill system with clean water and replace radiator cap 6 Turn heater switch in cab ON and leave it on until flushing is complete 7 Start and run engine until normal operating temperature is rea...

Page 72: ...d check for obstructions in dueling from screen to fan shroud For units not equipped with cleaning device manually clean the screen periodically during a day s operation Do not allow excessive trash b...

Page 73: ...batteries out of reach of children If electrolyte Is spilled or splashed on clothing or the body neutralize it immediately with a solution of baking soda and water then rinse with clean water Electrol...

Page 74: ...osed meIaI parts are ive Never lay a metal object across the tetminals because a spark or short circuit Nil resIJt BATIERY MAINTENANCE A CAUTION Do not attempt 10 service battery unless you have the p...

Page 75: ...onnected in parallel to with the windrower battery Use heavy duty battery cables A CAUTION Gas given 011 by batteries is explosive Keep sparks and flames away from batteries Make last connection and f...

Page 76: ...are disconnected from the alternator 8 or regulator C use the photo at right to ensure proper reconnectioo 4 Never ground the alternator field tenninal or field circuit 5 Never connect or disconnect a...

Page 77: ...eplacing lamps at front ci machine remove header and use a slep ladder 2 Remove four screws from lamp bezel A 3 Unplug connector 8 and connect to new sealed beam NOlE Replacement sealed beam trade Hea...

Page 78: ...ut entire unit and replace NOTE It may be necessary to replace the retainer clip C when replacing warning lights 4 To replace gauge lights twist and pull bulb holder 0 from back of gauge and replace b...

Page 79: ...e left radiator mount If none of the lights will operate check if re set button is popped out on lights circuit breaker El Button is located on bottom of breaker and can be reached by hand If none of...

Page 80: ...Circuits are identified by wire gauge color and circuit number Example 16 ORANGE 985 is 16 gauge wire with orange insulation and the circuit number is 985 This refers to the line immediately below un...

Page 81: ...ic Cab continued LEGEND BLACK RED PINK WHITE YELLOW BROWN BLUE ORANGE GREEN GROUND LIVE POWER SUPPLY ACCESSORY POWER SUPPLY ENGINE IGNITION I AIR SCREEN MOTOR MACHINE MONITORS WIPER LIGHTS AIR CONDITI...

Page 82: ...AKERS UGHTS NOTE Circuits are identified by wire gauge color and circuit number Example 16 ORANGE 985 is 16 gauge wire with orange insulation and the circuit number is 985 This refers to the line imme...

Page 83: ...R SUPPLY WHITE GRAY YELLOW BLUE ORANGE GREEN ENGINE IGNITION I AIR SCREEN MOTOR NEUTRAL INTERLOCK MACHINE MONITORS LIGHTS AIR CONDITIONING HEADER FUNCTIONS I rn f j O _ _ t l___ _ 11 m i 4 TOO CA el t...

Page 84: ...unused commercial petroleum cleaning solvent for ten seconds minimum Do not use water water soluble cleaners or compressed air IMPORTANT The components In this system are bullt to very close toleranc...

Page 85: ...y 14 4 US gal S4Iitres Total system approximately 17 US gal 65 lilTes varies with options HYDRAULIC OIL FILTERS Change hydraulic oil filters after the first 10 hours of operation and every 300 hours t...

Page 86: ...enough to allow pressure to be read from the operator s seat Attach hose to quick coupler or valve see step 2 and position the gauge to be visible from the seat 4 Start engine and position throttle l...

Page 87: ...p 86 5 Left Header Uft Cylinder 6 Right Header Uft Cylinder 7 Male Coupler pressure to reel lift cylinders S2 S4 IW 8 Sickle Drive Clutch Cylinder 9 Oil Cooler 10 To Charge Pump for Traction Drive 1...

Page 88: ...that is long enough to allow pressure gauge to be read from the operator s seat Attach pressure gauge hose to female coupler E at the tractor right hand leg and position the gauge to be visible from...

Page 89: ...7 1 1 Pump l I 2 Header Drive Row Control Block 2000 psi relief I I 17 5 gpm In 3 10 9 gpm oU1 both R and CO ports T I Y 3 Male Coupler pressure to conveyor drive I J j 4 Female Coupler retum from co...

Page 90: ...ttle for two or three minutes 5 Top up lubricant to level plug 8 CAPACITY 1 US quart 1 L HEADER DRIVE BELT This belt runs from the bevel gear box output shaft to the header drive pulley This drive pro...

Page 91: ...at dimension e at front pulley ls 6 mm 0 241 To adjust loosen taper lock bushing T at rear pulley and move pulley on gearbox shaft Ensure that pulley hub or bushing does not contact gearbox seal Tight...

Page 92: ...to the traction drfve To check charge pump pressure 1 Remove wiring from aD pressure switch near hydraulic oil filter at right side of engine compartment Remove switch A from cross fitting 2 Attach a...

Page 93: ...ler 6 Filter 7 Charoe Pump Relief Valve 190ps11 8 Oil Pressure Switch r emove to attach pressure gouge 9 Filler I Dipstick 10 To Cylinder Control Valve flO opm II To H eader Dri ve Control Block 16 Qp...

Page 94: ...s the machine should not move after engine start up If either of the above does not hold true perform the following nine checks Adjustments if required are described following each check point A troub...

Page 95: ...Check tension of cable 0 The cable should be tight when the ground speed le er F is at the right hand side 01 the neutral detent on side console and when the neutral start switch is fully compressed 1...

Page 96: ...ner nut 80 to 90 fUbs 110 to 120 N m outer nut 60 to 70 ft lbs 80 to 90 N m 8 Neutral Lock Structure Check for proper movement of support structure J for the neutral lock adjustment bolts as follows a...

Page 97: ...il not go into reverse or forward TRY CHECK 4 PROBLEM Ground speed lever rattles in neutral TRY CHECK 4 8 Groundspeedlevernotspringloaded towards the center of forward travel slot TRY CHECK 4 8 PROBlE...

Page 98: ...engine and idle at approximately 1200 1500 RPM 4 Set controls as follows Ground speed lever in neutral Steering wheel locked Park brake disengaged 5 Loosen bolts A allowing the bolts to slide freely...

Page 99: ...ontrols right wheel front pintle arm controls left wheel Haveasecond person graspthefront steering pivot F and continuously rotate it back and forth while you slowly tum adjustment bolt counter c1ockw...

Page 100: ...m the end 01 the carriage bolt If the lever does not maintain its position in hilly or soft soil conditions it may be desirable to increase the holding ability of the friction device NOTE Increasing t...

Page 101: ...nkage requires adjustment See Adjustment 3 4 ADJUSTMENT 1 To adjust cable tension Loosen nut F on hook bolt J and turn nut G clockwise to increase cable tension counter clockwise to decrease tension C...

Page 102: ...nes up with corner H Hold UH motor shift arm M J Q against internal stop in motor and tighten nuts as done at R H leg ADJUSTMENT 4 To adjust upper shaft stops Loosen hardware securing upper shaft stop...

Page 103: ...park brake before detaching from towing vehicle To disengage final drives remove cover A both wheels and reverse Install with dished button facing in After towing reverse covers again to re engage fin...

Page 104: ...or make repairs to a tire on a rim unless you have the proper equipment and experience to perform the job Take the tire and rim to a qualified tire repair shop If the tire is not in correct position...

Page 105: ...stment 1 Tum knob 8 counter dockwise towards the side console back to the beginning of the adjustment range 2 At the rear of both tractor frame legs remove locknut C and retaining bar D Move link E to...

Page 106: ...tire treads may damage filter pleats 3 Direct compressed air 100 psi 700 kPa maximum through filter in opposite direction of air flow arrows 4 Wash filter as required Soak 15 minutes in warm water not...

Page 107: ...two nuts securing retainer F Remove retainer 4 Tilt evaporator core fOlWard and vacuum off back side of core at cab wall Use a fin straightener to loosen clogs 5 Blow compressed air through core at a...

Page 108: ...ide panel It will close if pressure exceeds 325 10 psi and re open when pressure drops below 250 30 psi LOW SIDE HIGH SIDE POSSIBLE PRESSURE PRESSURE CAUSE VERY LOW VERY LOW Lack of R134a LOW LOW loss...

Page 109: ...life Where a service interval is given in more than one time frame ego lOa Hours or Annually service the windrower at whichever interval is reached first A CAUTION Carefully follow safety messages giv...

Page 110: ...k anti freeze concentration 5 Cycle blower switch to distribute NC refrigerant oil END OF SEASON See Storage Procedure in Operation section 300 HOURS OR 2 YEARS 1 Change engine coolant 2 Change hydrau...

Page 111: ...Jers n Cab Fresh Air Filter Hydraulic_Oil Air Cleaner Restr Gau e Refuel Fuel Sediment Bowl Roner Fuel Filter Water Tr ao 50 HOURS Header Drive Pulley Header Clutch Pivot Transmission Driveline Wakin...

Page 112: ......

Page 113: ...i_ l9 Coolant Hlldr lAic Oil F tar 500 HO S Fuel Filters 1000 HOURS OR 3 YEARS I Power WheEtI on Bevel Gear Box Oil Air Cleaner Element Nheel Bolt Toroue Valve TaDDels 2000 HOURS General EnQlne Inspec...

Page 114: ...motor for in operation service replacement Air conditioning system Defective winding or Repair or replace as too noisy improper connection in necessary compressor clutch coil or relay Loose or excessi...

Page 115: ...or blower motor for service replacement Partially open improper Check connections or ground or loose con remove clutch coil for nection in compressor service or replacement clutch coil Windows fog up...

Page 116: ...reptace Wiring shorted circuit Check continuity of 79 breaker open wiring and breaker manual reset Diesel engine faulty Oean or replace Injectors injectors Engine knocks Insufficient oil Add oil 58 En...

Page 117: ...power Incorrect timing Diesel Time injection pump Engine oil viscosity too Use recommended oil 54 high Intake air restriction Service air cleaner 62 Oogged fuel filter Replace fuel filter 66 High bac...

Page 118: ...Rotors turning Check for obstruc tions In dueting from screen to fan shroud Rotors not turning Check connections to rotor electric motor Check in line fuse 72 Dirty radiator core Clean radiator 72 Co...

Page 119: ...faulty injectors Clean or replace injectors Engine out of lime Time injection pump Air in fuel system Bleed fuel system 67 Diesel engine emits Improper type of fuel Consult your fuel sup 53 white exh...

Page 120: ...s require Vacuator plugged Oean out vaeuator 62 frequent cleaning Electrical Low voltage and or Defective battery Have battery tested battery will not charge Loose or defective alter Adjust belt Repla...

Page 121: ...Low hydraulic onlevel Stop engine add 01 84 and transmission aU light is on Law hydraulic pressure Check and replace 94 check valve If defective Foreign material short a ean top of sender log sender...

Page 122: ...binding or not AdJuS1 brakes and 107 releasing fully remove any foreign objects Charge pressure relief Check the varve adjust valve misadjusted or meot Check valve parts damaged and seat Failed pump o...

Page 123: ...ient road speed 2 speed lever moves out of position Unkage worn or loose Neutral lock misad justed See note below Parking brake out of adjustment Speed range contra in Field Position 2 speed linkage m...

Page 124: ...itioned incorrectly Header drive switch in cab not engaged Tensioning cylinder front pivot bolt too tight preventing idler bracket from rotating up to switch Rear iower belt support pivot too tight pr...

Page 125: ...just locknuts to allow front pivot bolt too tight free movement of preventing Idler bracket cylinder ram on bolt from rotating away from switch Rear lower beft support Adjust locknuts to allow 92 pivo...

Page 126: ...ides and shields not property adjusted Belt guides and keepers too close to belt Brake force adjusted too low Brake bands soaked with oil Brake bands worn Brake force adjusted too high Foreign materia...

Page 127: ...iliary Float Spring WholeGoods order number 82773 For heavier headers e g 36 972 and 16 920 this kit consists of an inner spring which installs inside one of the main float springs on heavier side For...

Page 128: ...t meet or exceed the specified requirements Using inadequate equipment may result in vehicle tipping or machine damage Two Forklift Method Two forklifts u 7_ capacity and 1 Set forklift tines to the w...

Page 129: ...e forks under the rear frame cross member 4 Lift rear end of windrower and remove drive wheels from under frame 5 Install chains from forklift mast to triangular brackets A at rear of both windrower f...

Page 130: ...plate with bolt heads 4 Install caster El into walking beam by raising the caster and lowering walking beam onto pivot shaft Ensure holes in plate G engage bolt heads H 5 Install spacer J into hole o...

Page 131: ...ng a forklift and place 14 35 cm blocks under yellow skid shoes S on front frame legs 2 install drive tires onto power wheels ensuring tire tread points forward and air valve stems are on the outside...

Page 132: ...y electrolyte is explosive Battery electrolyte causes severe burns Avoid contact with skin eyes or clothing Wear protective eye wear and heavy gloves If electrolyte is spilled or splashed on clothing...

Page 133: ...ing control If necessary to drive tractor with header removed use transmission low speed range do not exceed HALF maximum engine speed and avoid loose gravel and slopes Refer to instructions in this m...

Page 134: ...decks to the right and vice versa exchange positions of the two green wires at the switch 3 To prevent improper mixing of oils if header is to be switched back and forth from combine to windrower chan...

Page 135: ...so bolt enters narrow section of key hole slot and plate D aligns with outboard side of lug welded to header frame tube Fasten plate D to lug with two 318 x 1 inch carriage head bolts and flange lockn...

Page 136: ...n hose with blue male coupler from hose clamp H Route hose through loops J on connector shaft as shown Triple Delivery Headers Release draper pressure hose with orange female coupler from hose clamp K...

Page 137: ...lockwashers and nuts 2 Attach center section of wear plate D to cutterbar at delivery opening Longer guard bolts are positioned at the correct locations 3 Attach skid shoes 8 at header legs with 5 8 x...

Page 138: ...or the radio must have a six pin connector Packard 2977042 and have a terminal arrangement as follows LEFT SPEAKER RADIO POWER POV IER live when ignition is on LEFT SPEAKER RIGHT SPEAKER GROUNO POWER...

Page 139: ...iate connector at the radio end of wire To mount antenna to cab roof Remove console lower panel to right of operator s seat and route antenna cable E from the radio into the console following the red...

Page 140: ...GE Electrical Schematics 80 Electrical System 73 Electrical System Trouble Shooting 122 Emergency Exit 35 Engine Compartment Side Panels 57 Engine Diesel 58 Engine Inspection 61 Engine Specifications...

Page 141: ...Lift Cylinder Stops 42 High Pressure Fluids 68 84 Leaving the Windrower 35 Neutral Lock 96 Pre Starting Checks Annual 26 Pre Starting Checks Daily 27 Refrigerant 108 Service Procedures 52 Signal Word...

Page 142: ...on 141 Unloading Preparations 130 Unloading With One Forklift 131 Unloading With Two Forklifts 130 y Valve Tappets Engine 61 Warning Lights System Malfunction 17 Weight Adding to Rear of Tractor 39 Wh...

Page 143: ...ng lines CJ Check engine oil level CJ Check fuel sediment bowl for water foreign material Drain and clean as necessary Add fuel o Check bevel gear box lubricant level CJ Check linkage operation at inj...

Page 144: ...J...

Page 145: ...I CALIFORNIA Proposition 6S Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and otber reproductive harm...

Page 146: ...46001 Issue 04 99 Sugg Retail 25 00 lIL l The Quiet Leader J Printed in Canada...

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