MacDon 9000 User Manual Download

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Summary of Contents for 9000

Page 1: ...Model 9000 Self Propelled Windrower OPERATOR S MANUAL MacDon Industries Ltd 680 Moray Street Winnipeg Manitoba Canada R3J 3S3 204 885 5590 Fax 832 n49 Telex 07 57849...

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Page 3: ...TO BECOME FAMILIAR WITH ALL RECOMMENDED PROCEDURES BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE WINDROWER Use the manual as your first source of information about the machine If you follow the ins...

Page 4: ...Controls 20 Header Controls 21 22 Seat 23 Steering Wheel 23 OPERATION Your Responsibilities as an Owner Operator 24 To the New Operator 24 Break In Period 25 Pre Starting Checks Annual 26 Pre Startin...

Page 5: ...rburetor Linkage Adjustment 55 Maximum Engine Speed Adjustment 56 Governor Surge Adjustment 56 Carburetor Idle Mixture Adjustment 57 Low Idle Adjustment 58 Valve Tappet Clearance 58 General Engine Ins...

Page 6: ...97 Header Drive Bevel Gear Box Lubricant 98 Header Drive Belt 98 Header Drive Belt Guides Pulley Shield 99 Traction Drive Hydraulics Transmission Oil Pressure 100 Charge Pump Relief Pressure 1oo Trac...

Page 7: ...side of engine on cylinder head cover Diesel Engine_ Plate is located on right side of block beside injection pump NOTE When ordering parts and service be sure to give your dealer the complete and pr...

Page 8: ...ORDS Note the use of the signal words DANGER WARNING and CAUTION with safety messages The appropriate signal word for each message has been selected using the following guidelines A DANGER A WARNING A...

Page 9: ...ock Never rewire or misadjust neutral interlock so engine can be started with controls out of neutral A DANGER Before going under unit rest header on ground or 1 Completely raise header and 2 Stop eng...

Page 10: ...the engine remove the key and wait for all movement to stop before leaving operator s position Never service adjust lubricate clean or unplug machine with engine running or key In Ignition Engage mech...

Page 11: ...lasses or goggles heavy gloves wet weather gear respirator or filter mask hearing protection Be aware that prolonged exposure to loud noise can cause impairment or loss of hearing Wearing a suitable h...

Page 12: ...age an idling machine 10 Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electri...

Page 13: ...pendent flow controls 0 8 US gpm each CYLINDER CONTROL VALVE Type Open center with 1 2 or 4 sections ELECTRICAL Battery Requirement 12 Volt Gas minimum 560 CCA Diesel min 640 CCA 0 F 18 C Alternator 1...

Page 14: ...nance Service section Engine Coolant See Fuels Fluids and Lubricants in Maintenance Service section DIESEL ENGINES Type Cummins 4 390 4 Cylinder 4 stroke cycle Naturally Aspirated or Turbocharged Disp...

Page 15: ...30 lETRIC TORQUE SPECIFICATIONS Bolt Bolt Torque SAE8 N m lb ft 17 12 36 27 63 45 100 75 155 115 220 165 305 220 540 400 880 650 1320 970 Diameter 8 8 10 9 AH N m lb ft N m lb ft M3 5 4 1 8 1 3 M4 3 2...

Page 16: ...1 5 16 1 1 2 142 105 3 4 1 8 while holding body of fitting with a wrench 1 5 8 1 7 8 190 140 3 4 1 8 1 7 8 2 1 8 217 160 1 2 1 12 The torque values shown are based on lu bricated connections as in re...

Page 17: ...ing of these symbols before operating the Windrower engine oil pressure transmission oil pressure engine hours voltage level engine coolant temperature A flashing amber lights 15 D head lights Q work...

Page 18: ...dshield wiper engine R P M increase decrease foiward ground speed L aJ reverse ground speed T fast slow neutral reel speed fc fLP conveyor speed 00 header drive header height t1 reel height T c x c de...

Page 19: ...engine starts or if they activate while engine is running shut engine off and check engine oil level TACHOMETER D OPTIONAL Indicates engine speed in revolutions per minute RPM ENGINE TEMPERATURE GAUGE...

Page 20: ...FIELD To turn on head lamps and field lamps For field use ONLY A CAUTION When operating on a road way switch to the ROAD position Never use fied lamps or any lights which might confuse other drivers N...

Page 21: ...re with air conditioning control and blower speed IMPORTANT If humidity Is high it may be necessaryto run blower at HIGH speed to prevent evaporator freeze up HEATER TEMPERATURE CONTROL E Heater is of...

Page 22: ...t speed range control forward speed range is 0 10 mph 16 km h For Diesel units see below SPEED RANGE CONTROL B Diesel units only A CAUTION To avoid sudden changes in ground speed shift speed range con...

Page 23: ...PM on double augers Multi Crop Header NOTE Tractors specially ordered for use exclusively with Auger Headers will not be equipped with switch B since auger speed on these headers Is not variable if us...

Page 24: ...rom one side to the other IMPORTANT Do not continue pressing switches E F H or J after header or reel travel is complete If switch is held for a long period of time damage may occur due to overheating...

Page 25: ...on SEAT BOTTOM ANGLE The seat bottom has three angle positions Rotate knob C clockwise to raise front of seat cushion SEAT BACK ANGLE Pull up on lever D position seat back as desired and release lever...

Page 26: ...mended procedures or not following safety precautions Correct these mistakes imme diatay before an accident occurs 7 Maintain the windrower correctly Be sure all controls are functioning property bef...

Page 27: ...occur check for coolant leaks See Cooling System In Maintenance Service section 5 Change engine oil and filter after the first 25 hours and every 200 hour s or at least once per season thereafter See...

Page 28: ...e aquaint yourself with the controls before beginning operation 5 Store a property stocked first aid kit and charged fire extinguisher on the winclrower Also 6 Drain off excess hydraulic oil added for...

Page 29: ...k wet weather gear 4 Protect against noise Wear a suitable hearing protectivedevicesuchasearmuffs or earplugs to protect against objectionable or uncomfort able loud noises 5 Check the machine for lea...

Page 30: ...Machine wil start in gearand move if normal starting circuitry is bypassed Before starting engine be sure there is plenty ex ventilation to avoid asphyxiation IMPORTANT Do not tow machine to start en...

Page 31: ...th steering whee tnOCked variatje speed lever out of neutral or header dutch engaged DO NOT START ENGINE PerformNeutral LockAdjustment See Maintenance Service section WARMING UP ENGINE Allow engine to...

Page 32: ...t than conventional steering mechanisms Remember With the engine running and the variable speed lever in neutral the machine will move if the steering wheef is turned Hydrostatic steering is more sens...

Page 33: ...esigned for efficient operation at maximum engine RPM A CAUTION Check again to be sure aD bystanders have deared the area 4 Slowly move variable ground speed lever D forward to desired speed A CAUTION...

Page 34: ...r to a mid range position A 2 Diesel units only Move speed range control to field position B NOTE Reversing in low speed range and at reduced engine speed is recommended since steering will be less se...

Page 35: ...ove the variable speed lever A out of its neutral detent towards the seat not forward or rearward 2 Slowly turn the steering wheel in the desired direction of turn The windrower will pivot between the...

Page 36: ...be idling for longer than 5 minutes 4 Disengage header drive clutch D to stop header drives 5 Engage park brake E if machine is to remain stopped A CAUTION Parle machine on flat levet ground only Kee...

Page 37: ...reel 5 Disengage header drive clutch 6 Stop engine and remove key from ignition A child or even a pet could engage an idling machine 7 Tum off all lights and wiper a Raise ann rest for easier exit and...

Page 38: ...ower depends upon thorough lubrication and propermaintenanceand adjustments For header attaching detaching operating and service refer to your Header Operator s Manual A CAUTION Do not mount anything...

Page 39: ...vehides 5 Do not use field lamps on roads other drivers may be confused by them 6 Before driving windrower on roadway dean all reflective surfaces and slow moving vehide emblem at rear of machine Adj...

Page 40: ...t 3 Transportwidth is approximately 20a 6 1 m Check local laws for width regulations and lighting or marking requirements 4 Remember that when towing windrower side ways or backwards slow moving vehic...

Page 41: ...the total weight d the traied vehicle NEVER EXCEEDS the weight d the towing vehicle unless the trailed vehide is equipped with remote brakes NOTE Windrower weighs 8000 to 10000 lbs 3600 to 4500 kg dep...

Page 42: ...ing apparatus should be removed for field operation to avoid interference with windrow A CAUTION Withfinaldrivesdisengaged the windrower may roll on a sloped surface Before disengaging final drives at...

Page 43: ...easiy visible It is your responsibility to adequately markthe load when transporting in thisfashion Setlight switchtoRASHER positiontoactivate amber lamps Do not tow the windrower on a roadway at nig...

Page 44: ...iive Neverlay a metal object across the terminals because a spark and short circuit will result 4 Cover cutterbar and knife guards to prevent injury from accidental contact Also 5 If stored outside al...

Page 45: ...ne to operating temperature to mix inhibitor with oil 12 For gas engine Spray a fogging oil into the carburetor air intake while engine is running Shut off engine as soon as oil has been drawn into co...

Page 46: ...sher are located and how to use them Keep the service area dean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets...

Page 47: ...ailable from your dealer The use of diesel fuel conditioner will 1 Clean fuel injectors valves and manifolds for increased service life 2 Disperse insoluble gummy deposits that can form in the fuel sy...

Page 48: ...aspirated diesel engine oil should comply with SAE specs for Class CC engine oil For the turbocharged diesel engine oil should comply with SAE specs for Class SF or CD engine oil BEVEL GEAR BOX LUBRIC...

Page 49: ...operation Use the hour meter in the cab and the Maintenance Checklist provided to keep a record of scheduled maintenance Procedure SJ 193 L 75 L approx 57 L 500 ml 840 ml 20 L 18 L 4 7 L 5 7 L 9 5 L...

Page 50: ...TS A TWO FITTINGS HEADER DRIVE PULLEY 8 ONE FITTING HEADER DRIVE IDLER PULLEY PIVOT C ONE FITTING 48 TRANSMISSION DRIVEUNE D THREE FITTINGS WALKING BEAM CENTER PIVOT E ONE FITTING rzy TOP LIFT LINK RE...

Page 51: ...l for deaning purposes These materials may be toxic and or flammable OPENING LEFT AND RIGHT SIDE PANELS For access to the engine compartment 1 Pull down on latch A to release catch right side only 2 L...

Page 52: ...change 1 Warm up the engine Shut engine off and remove ignition key 2 Remove the drain plug A and allow oil to drain A CAUTION Rememberthattheol ishot NOTE A drain pan with a capacity of 5 U S gallon...

Page 53: ...er tightening can damage the gasket and the filter 7 Install the oil pan drain plug 8 Fill the engine with the proper amount of oil See Fuels Fluids and Lubricants section for recommended oil types Ca...

Page 54: ...ve is operational GOVERNOR LUBRICATION GAS ENGINE The mechanical governor is pre filled by the manufacturer and does not require maintenance unless there is evidence of oil loss To check level 1 Remov...

Page 55: ...kept clean to ensure optimum engine operation Every 200 hours or once per operating season remove plugs and examine their condition Normal A few light tan or grey deposits Cold Fouling Carbon dry bla...

Page 56: ...d to negative battery terminal 3 If unit is not equipped with optional tachometer connect tachometer to engine 4 Loosen bolt at distributor mount enough to allow rotation of distributor by hand 5 Star...

Page 57: ...eler gauge 4 Loosen screw D and adjust gap C Tighten screw securely and recheck gap NOTE There should not be any force required to remove the feeler gauge 5 Replace rotor and distributor cap GOVERNOR...

Page 58: ...reached 5 Finger tighten bolt C against governor lever and lock position with jam nut 6 Adjust governor surge if necessary See Governor Surge Adjustment in this section GOVERNOR SURGE ADJUSTMENT GAS...

Page 59: ...when working around moving parts Neverwear loosefitting clothing ordangling items such as scarves or bracaets Keep hands feet clothing and hair away from moving parts If engine runs unevenly when Idli...

Page 60: ...s or bracelets Keep hands feet clothing and hair away from moving parts 1 Ifunit is not equipped with optional tachometer connect tachometer to engine 2 Start engine and position throttle lever in low...

Page 61: ...r clean filter element unless restriction gauge signals red Excessive cleaning will shorten element life After cleaning re set restriction gauge by pushing button on top of gauge IMPORTANT The air cle...

Page 62: ...olution at least 15 minutes then agitate gently to flush out dirt Rinse element thoroughly from inside with clean water Use element cleaning gun or a free running hose maximum pressure 40 psi 275 kPa...

Page 63: ...n the engine is hot or running IMPORTANT Do not fill tank completely space is required for expansion A filled tank could overflow if exposed to a rise in temperature such as direct sunlight Fill fuel...

Page 64: ...alve A to shut off fuel 2 Loosen nut B and remove bowl 3 Clean bowl thoroughly 4 Replace bowl and open valve A FUEL FILTER GAS ENGINE Clean fuel filter every 500 hours To clean 1 Close valve A under f...

Page 65: ...rm up the engine Shut engine off and remove Ignition key 2 Remove the drain plug A and allow oil to drain A CAUTION Rememberthattheolishot NOTE A drain pan with a capacity of 5 U S gallons 20 litres w...

Page 66: ...the gasket and the filter 7 Install the oil pan drain plug 8 Fill the engine with the proper amount of oil See Fuels Fluids and Lubricants section for recommended oil types Capacity Diesel Engine Wit...

Page 67: ...d recheck tension A Air Conditioning Compressor B Alternator C Water Pump D Fan Pulley E Crankshaft Pulley F Automatic Belt Tightener G Compressor Belt H Alternator water Pump Fan Belt MAXIMUM SPEED S...

Page 68: ...RTANT Do not adjust idle speed with stop screw C This has been factory set for 800 RPM low idle speed If low idle is not 800 RPM see your Windrower dealer VALVE TAPPET CLEARANCE Every 1000 hours of op...

Page 69: ...at full speed Never clean filter element unless restriction gauge signals red Excessive cleaning will shorten elementlife Aftercleaning re set restriction gauge by pushing button on top of gauge IMPO...

Page 70: ...lution at least 15 minutes then agitate gently to flush out dirt Rinse element thoroughly from inside with clean water Use element cleaning gun or a free running hose maximum pressure 40 psi 275 kPa h...

Page 71: ...unning IMPORTANT Do not fill tank completely space is required for expansion A filled tank could overflow if exposed to a rise in temperature such as di ect sunlight Fill fuel tank preferably at the e...

Page 72: ...lace bowl and open valve A FUEL WATER SEPARATOR DIESEL ENGINE Drain the water and sediment from the separator at the fuel filter daily as follows 1 Shut off engine 2 Open the drain valve A by hand 1 t...

Page 73: ...s using a filter wrench 4 IMPORTANT Fill the new filters with clean fuel and apply a thin film of clean oil to the filter gaskets 5 Install the new filters Turn the filters onto the mount until the ga...

Page 74: ...8 on the lift pump until clear fuel with no air bubbles flows from around the bleed screw 3 Tighten the bleed screw A To bleed Luca V injection pump Naturally Aspirated Diesel 1 Turn key in ignition...

Page 75: ...A WARNING Do not bleed a hot erigine as this could cause fuel to spill onto a hot exhaust manifold creatinga danger d fire WARNING It is necessary to have the engine cranking for this procedure Two pe...

Page 76: ...ing time after shut down For Gasoline and Naturally Aspirated Diesel Engines Clean out muffler accumulation every 200 hours as follows 1 Remove spark arrester plug A 2 Block off muffler outlet 8 3 Sta...

Page 77: ...contains rust inhibitors and other additives to prolong engine life IMPORTANT Do not drain cooling system to protect against freezing Heater does not drain completely so damage could result RADIATOR...

Page 78: ...diator drain valve 5 Fill system with clean water and replace radiator cap 6 Turn heater switch in cab ON and leave it on until flushing is complete 7 Start and run engine until normal operating tempe...

Page 79: ...equipped with cleaning device manually clean the screen periodically during a day s operation Do not allow excessive trash build up NOTE The rotary cleaningdevice may be ordered as an attachment RADI...

Page 80: ...s severe bums Avoid contact with skin eyes or clothing Keep batteries out of reach of children If electrolyte is spilled or sp ashed on clothing or the body neutralize it immediately with a solution o...

Page 81: ...sed metal parts areiive Neverlaya metal objectacrossthe terminals because a spark orshort circuitwil resut BATTERY MAIITTENANCE A CAUTION Do not attempt to service battery unless you have the proper e...

Page 82: ...nnected in parallel to with the windrower battery Use heavy duty battery cables A CAUTION Gas given off by batteries is explosive Keep sparks and flames away from batteries Make last connection and fi...

Page 83: ...are disconnected from the alternator B or regulator C use the photo at right to ensure proper reconnection 4 Never ground the alternator field terminal or field circuit 5 Never connect or disconnect a...

Page 84: ...rower dealer REPLAONG HEAD OR FJELD LAMPS 1 Turn lights and key to OFF 2 Remove four screws from lamp bezel A 3 Unplug connector B and connect to new sealed beam NOTE Replacement sealed beam trade Hea...

Page 85: ...Remove retainer clip C c Push out entire unit and replace NOTE It may be necessary to replace the retainer clip C when replacing warning lights 4 To replace gauge lights twist and pull bulb holder D...

Page 86: ...engine compartment on electrical panel If none of the lights will operate check if re set button is popped out on lights circuit breaker E If none of the electrical functions other than lights will op...

Page 87: ...CiRHN 4 3 1 GACCN 44Z 18 tlC CaRC CN 41 18 RED 407 J 8 q 18 DK GRECN 36 18 OK GREEN 438 18 DK GREEN 43 18 DK GR N 05 19 YCLLDIJ O 18 DK GREEN 439 18 DK GRHH 437 18 PINK 440 r th i u 0 w K J L ______b...

Page 88: ...e wiring harness for the mechanically governed Gas Engine differs from the harness shown on page 85 only in the following areas 18 a 1 424 18 W rTE 424 18 wHl T E 422 1 8 WHITE 42 2 IGW TIOM UNIT 18 R...

Page 89: ...P i 5 N4P 6 AHP CIR BRKR CIRC IRKR CIR IRl R SCREEN MOTOR A C INSTRUHENTS SEAT SilJTCH ADER CDHRCl S RADIO J I 1 6 CIA BRKA IIPCR INTERIOR LIGHT AloDIO MCHORY I 18 PINK 40 RIGHT rRONT RIGHT fRC IT N41...

Page 90: ...702 I q I I a i I 18DK JLUC u UII Y Ll 0V 401 IA PINk 7fl2 18 Ill M k 41 10 RED 407 IA MMITr ID U l rr I PINK 704 rr COHN CTOR TO IUZZCR t 18 T LLOV 701 E g 1 TCHP GAUr II PU 702 q s I M I i I ICDNNC...

Page 91: ...LA t 11 Dt a uc 11 97 A I i ii H H 1 IA 1W rc0rr N 4117 J 86 18 DK GRCEN 436 1 2 I Ill IE 5 12 DK ILUC 418 12 DK ILLI 418 a ll l8 11 AC K 4 1 Jl wR _ e Nc 4 13 __9_ l l Bl r UE 0 1 JLO JCR t 14 _R _ D...

Page 92: ...ed commercial petroleum cleaning solvent for ten seconds minimum Do not use water water soluble cleaners or compressed air IMPORTANT The components in this system are built to very close tolerances an...

Page 93: ...ignal when filter element requires changing Check the indicator A daily during the break in period and every 50 hours thereafter Main filter B is located at right side of engine compartment under side...

Page 94: ...cylinder For reel lift cylinders disconnect reel lift line quick coupler at tractor right hand leg 3 Attach a 3000 psi 20 MPa pressure gauge to a hose that is long enough to allow pressure to be read...

Page 95: ...Left Horizontal Cylinder 7 Right Horizontal Cylinder 8 Control Valve Section Reel Lift Cylinders 9 Male Coupler pressure to reel lift cylinders 10 Control Valve Section Header Lift Left Vertical Cylin...

Page 96: ...ovided by an internal relief valve in the flow control Harvest Header and Multi Crop Header Flow control supplies reel and conveyor drives with flow variable from Oto 8 gallons per minute gpm to each...

Page 97: ...nd positionthe gauge near the seat 2 Start engine and move throttle lever to half of maximum engine speed Move header clutch lever forward to engaged position 3 Pressure should be Reel Circuit Valve C...

Page 98: ...hrottle lever to half of maximum engine speed Move header clutch lever forward to engaged position briefly IMPORTANT Engage header clutch just long enough to accurately read pressure 4 Pressure should...

Page 99: ...ure to conveyor drive motor 5 Female Coupler blue return from conveyor drive 6 Reel Drive Circuit Relief Valve 1500 psi 7 Female Coupler pressure to reel drive motor 8 Male Coupler yellow return from...

Page 100: ...h engaged drive provides power through the driveline for all mechanical headerdrives Belttension adjustment is made at the inside idler To adjust 1 Stop engine and remove key from ignition 2 Move head...

Page 101: ...p guide and keepers to clear belt by 1 8 inch 3 mm 5 Tighten hardware 6 Disengage header drive clutch 7 Loosen nut C at inside idler 8 Adjust lower guide D so belt does not contact driver pulley 9 Tig...

Page 102: ...oil pressure switch on top of charge pump and remove switch A from cross fitting 2 Attach a O 600 psi 4000 kPa pressure gauge to a hose that is long enough to allow pressure gauge to be read from the...

Page 103: ...il Cooler 6 Filter 13 7 Charge Pump Relief Valve 100 150 psi 8 Oil Pressure Switch remove to attach pressure gauge 9 Filler 10 To Header and Reel Lift Circuit Control Valve 11 To Header Drive Flow Con...

Page 104: ...ever is in neutral the steering wheel is locked and the header drive clutch is disengaged Underthese conditions the machine should not growl severely or move after engine start up If either of the abo...

Page 105: ...t G on pintle arm H until dimension J Is 5 16 to 1 2 inch 8 to 13 mm at both frontand rear pump locations Tighten nut D c Move bolt E until cable F tightens then move bolt back 1 8 inch 3 mm Tighten b...

Page 106: ...ht wheel is out of neutral the front interlock bracket will require adjustment If the left wheel is moving adjust ments are required at the rear interlock bracket Sometimes both sides will require adj...

Page 107: ...as seen from left end until crank arms G at both ends contact the upper limit stops R b On both sides tum adjusting bolt P down until head of bolt contacts the arm c Tum bolt P one sixth tum further d...

Page 108: ...4 4683 480 OF IN51 ISSUED REVISION...

Page 109: ...d reverse Install with dished button facing in After towing reverse covers again to re engage final drives See Towing the Windrower WHEEL BOLTS Check and tighten wheel nuts bolts after the first 5 hou...

Page 110: ...e on an inflated or partially inflated tire Make sure the tire is correctly seated before inflatingto operating pressure Do not remove install or make repairs to a tire on a rim unless you have the pr...

Page 111: ...m the following adjustment 1 Turn knob B counter clockwise back to the beginning of the adjustment range 2 At the rear of both tractor frame legs remove locknut C and flat washer D Move link E to weld...

Page 112: ...etainer out to release filter 8 from rear of cab roof 2 Tap filter gently on a flat surface dirty side down Do not tap on a tire treads may damage filter pleats 3 Direct compressed air 100 psi 700 kPa...

Page 113: ...d as follows IMPORTANT Outside temperature MUST be 70 F 20 C or higher when checking refrigerant charge Open cab door and window With engine running set air conditioner control to maximum cooling and...

Page 114: ...ce is the best insurance against earty wear and untimely breakdowns Following this schedule will increase machine life Where a service interval is given in more than one time frame eg 100 Hours or Ann...

Page 115: ...n 3 Clean and re gap spark plugs gas engine ANNUAU Y 1 Check power wheel lubricant level 2 Change fuel tank vent line filter 3 Check battery fluid level 5 Grease walking beam center pivot 6 Grease top...

Page 116: ...losed crankcase ventilator valve gas engine 2 Change fuel filters diesel engine 3 Clean fuel filter gas engine 3YEARS 1 Change air cleaner filter element 2 Change bevel gear box lubricant 1000 HOURS 1...

Page 117: ...rap Dl 50 HOURS Header Drive Pulley Header Dr Idler Pivot Transmission Drlvellne Walking Beam Pivot ti Lift Link Rear Pivot I I I I I I I I I I I I I i I I I I t I i t t t I Caster Pivots Forked Caste...

Page 118: ...thermostat in engine Install thermostat water outlet manifold Odour from air louvres Plugged drainage hose Blow out hose with compressed air Dirty filters Clean filters 108 109 Air conditioning not Lo...

Page 119: ...eaks as necessary Compressor shaft seal Replace compressor leaking shaft seal Clogged screen in Repair as necessary receiver drier plugged Replace receiver drier hose or coil evacuate and charge Air c...

Page 120: ...ration for service or replace ment Air conditioning system Defective winding or Repair or replace as too noisy improper connection In necessary compressor clutch coil or relay Loose or excessively Tig...

Page 121: ...ace thermostat Defective blower switch Remove defective part or blower motor for service or replace ment Partially open improper Check connections or ground or loose con remove clutch coil for nection...

Page 122: ...air gap Diesel engine faulty Clean or replace injectors injectors Engine knocks Insufficient oil Add oil 50 63 Engine out of time Diesel Time injection pump Gas Time engine 54 ignition Low or high coo...

Page 123: ...of power Incorrect timing Diesel Time injection pump Gas Time engine 54 ignition Low engine speed Set engine speed 56 Engine oil viscosity too Use recommended oil 46 high Intake air restriction Servi...

Page 124: ...ator screen Rotors turning Check for obstruc tions in ducting from screen to fan shroud Rotors not turning Check connections to rotor electric motor Dirty radiator core Clean radiator 77 Cooling syste...

Page 125: ...Defective muffler Check muffler for pos 74 sible damage which might create back pressure Dirty or faulty injectors Clean or replace injectors Engine out of time Time Injection pump Air in fuel system...

Page 126: ...tor Clamps on scavenging Tighten clamps hose or check valve loose Check valve not Replace check valve working Electrical Low voltage and or Defective battery Have battery tested battery will not charg...

Page 127: ...ounds Low hydraulic oil level Stop engine add oil 90 Parking brake engaged Release brake 20 Low relief pressure Check and adjust relief 100 Foreign material short Clean top of sender ing sender Short...

Page 128: ...nding or not Adjust brakes and 107 releasing fully remove any foreign objects Charge pressure relief Check the valve adjust valve misadjusted or ment Check valve parts damaged and seat High pressure r...

Page 129: ...amps Tighten clamps drive system loose Brakes dragging Adjust brakes for full 107 release Faulty pump or motor Repair or replace pump or motor Air in system Check lines for leakage Hydraulic oil filte...

Page 130: ...ake bands worn Brake force adjusted too high Foreign material caught around brake band area Relief pressure below specification Relief pressure below specification Seat suspension not adjusted for ope...

Page 131: ...FT CONVEYOR SPEED CONVERSION PACKAGE This package converts a tractor which was factory configured specifically for use with an Auger Header for use with a header with hydraulically controlled reel hei...

Page 132: ...nt may result in vehicle tipping or machine damage Two Forklift Method FORKLIFT REQUIREMENTS Two forklifts each with a 5000 lb 2270 kg capacity and minimum 12 ft 3 5 m lift height CHAIN REQUIREMENTS O...

Page 133: ...lace forks under the rear frame cross member 4 Install chains from forks to triangular brackets A at rear of windrower frame front legs A CAUTION The front frame legs rest on the trailer bed on skid s...

Page 134: ...Re checktorque after one hour operation 3 Place rear casters in the outboard position extending behind rear beam and lower rear of windrower to ground DRIVE TIRES Install as follows 1 Lift front end...

Page 135: ...nd battery as gas given off by electrolyte is explosive Battery electrolyte causes severe bums Avoid contact with skin eyes or clothing Wear protective eye wear and heavy gloves If electrolyte is spil...

Page 136: ...smission low speed range do not exceed HALF maximum engine speed and avoid loose gravel and slopes Refer to instructions in this manual on Starting DrMng and Stopping the Windrower Adjustments and Che...

Page 137: ...Driving Spin Turn 33 133 PAGE Electrical Schematics 85 Electrical System 78 Electrical System Trouble Shooting 122 Emergency Exit 35 Engine Compartment Side Panels 49 Engine Diesel 63 Engine Gas 50 E...

Page 138: ...wer 35 Neutral Lock 102 Pre Starting Checks Annual 26 Pre Starting Checks Daily 27 Refrigerant 108 Service Procedures 44 Signal Words 6 Signs 7 Start Up Procedure 28 Stopping the Windrower 34 Stopping...

Page 139: ...dio Installation 84 J Unloading Preparations 128 Unloading With One Forklift 129 Unloading With Two Forklifts 128 Y Valve Tappets Engine 58 66 w Warning Lights System Malfunction 17 Wheel Bearings Cas...

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Page 142: ...Designedto Deli Ve 46001 Issue 5 91 Printed in Canada...

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MacDon 9000, Operator'S Manual

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Summary of Contents for 9000

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