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SEGATRICE A NASTRO PER METALLI FERROSI

BAND SAW  FOR FERROUS METALS

BANDSAEGEMASCHINE FÜR EISENMETALLE

SCIE A RUBAN POUR METAUX FERREUX

SIERRA DE CINTA PARA METALES FERROSOS

MANUALE DI ISTRUZIONI PER L’USO   -   INSTRUCTION MANUAL FOR OPERATION

BETRIEBSANLEITUNG    -    MANUEL D'INSTRUCTIONS POUR L'EMPLOI

MANUAL DE INSTRUCCIONES DE USO

COSTRUTTORE:
MANUFACTURER:

ERBAUER:                                          

MACC  s.r.l.  SCHIO ( VI ) - ITALY

CONSTRUCTEUR:
CONSTRUCTOR:

:

MODELLO:
MODEL:
MODELL:
MODELE:
MODELO:

:

MATRICOLA:
SERIAL NUMBER:
KENNNUMMER:
MATRICULE:
MATRICULA:

:

ANNO DI COSTRUZIONE:
YEAR OF CONSTRUCTION:
BAUJAHR:
ANNEE DE CONSTRUCTION:
AÑO DE COSTRUCCION:

:

20

2

3

SPECIAL 

41

1 A

Summary of Contents for SPECIAL 411 A

Page 1: ...O INSTRUCTION MANUAL FOR OPERATION BETRIEBSANLEITUNG MANUEL D INSTRUCTIONS POUR L EMPLOI MANUAL DE INSTRUCCIONES DE USO COSTRUTTORE MANUFACTURER ERBAUER MACC s r l SCHIO VI ITALY CONSTRUCTEUR CONSTRUC...

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Page 3: ...RECTIVE 2014 30 UE DIRECTIVE ON ELECTROMAGNETIC COMPATIBILITY 2014 35 UE LOW VOLTAGE DIRECTIVE DEN NORMEN BEZ GLICH DER MASCHINEN RICHTLINIE 2006 42 EWG 2014 30 EWG RICHTLINIE ZUR ELEKTROMAGNETISCHEN...

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Page 5: ...HINE WITHOUT CUTTING FLUID ES IST STRENG VERBOTEN DIE MASCHINE OHNE SCHNEIDFL SSIGKEIT IN BETRIEB ZU NEHMEN IL EST SEVEREMENT INTERDIT D UTILISER LA MACHINE SANS LIQUIDE DE COUPE SE PROH BE TERMINANTE...

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Page 7: ...ATEMWEGE ZU TRAGEN BITTE DAS GER T NUR IN GUT BEL FTETEN R UMEN ANWENDEN SYST ME DE MICRO LUBRIFICATION SI LE SYST ME EST INSTALL SUR LA MACHINE IL EST IMP RATIF DE PORTER UN MASQUE DE PROTECTION POUR...

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Page 11: ...ty carriage and packing are at the buyer s expense In the event of the above the following information should be supplied 1 Date and number of purchasing document 2 Machine model 3 Serial number 4 Cod...

Page 12: ...itation of voltage changes voltage fluctuations and flicker in public low voltage supply systems EN 55032 2015 Electromagnetic compatibility of multimedia equipment Emission requirements EN 61000 4 2...

Page 13: ...sportation use a lift truck for movement indoors Encl 3 Keep the machine in its normal position All handling and transportation operations should be carried out by trained staff 7 MACHINE INSTALLATION...

Page 14: ...with screw and move it near the vice jaw so that it doesn t touch it during the cutting operation then secure it again When carrying out this operation make sure that the blade guide guard does not c...

Page 15: ...closed and should not have flapping parts D The machine should not be cleaned with liquids under pressure E In the event of fire extinguishers should not be used unless they are the powder type The el...

Page 16: ...fter 1500 hours ENI BLASIA 220 D Cleaning of the coolant tank To clean the coolant tank simply remove the tank with the filter which is situated at the back of the machine Empty the coolant from the t...

Page 17: ...nd materials must be disposed of according to 87 101 EEC Directives and to country specific regulations The disposal of electrical components is provided for by European Directives 2011 65 CEE 12 SPAR...

Page 18: ...42 Bow rotating pin 1 011 39 Graduated rule 1 013 A 42 Spring bracket 1 015 38 Bearing SKF 32008 XA 2 017 32 Spring pin 1 018 42 Potentiometer guard 1 020 14 Washer for rotating plate 3 020 35 Seal ri...

Page 19: ...bush 2 2 028 A 32 Fixed bladeguide plate 1 030 96 Valve mini MF 1 8 Gas 1 031 96 Valve mini MF 1 4 Gas 2 034 42 Bladeguide plate 4 055 35 Bearing 6000 2RS 4 054 95 Grub screw 1 1 209 95 Screw TE 1 1 E...

Page 20: ...advance motor guard 1 128 41 Ballscrew bush 1 129 41 Ballscrew bush spacer 2 130 41 Carriage ballscrew 1 131 41 Carriage advance motor pulley 1 132 41 Carriage advance idle pulley 1 133 41 Timing bel...

Page 21: ...24Vdc 315 90 1 207 Relais Panasonic a 4 contatti 24Vdc Base Panasonic HC 4 112 90 112 A 90 1 1 208 Thermal relais 053 90 2 209 Fuse carrier WEBER PCH3x38 092 90 3 211 Fuse carrier WEBER PCH1x38 093 90...

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Page 23: ...Customer Company Name Machine Other Contacts MACC COSTRUZIONI MECCANICHE SPECIAL 411 A Mr Carlo Mr Mark Control TOP10 Software New Software Touch 10 Soft number 2 2 5 Firm number 1619 Autori Elco 1...

Page 24: ...Automatic Saw TOP10 Axis homing 3 Top and bottom blade position setup 4 Main menu 5 Manual cutting function 6 Automatic cutting screen 7 Alarm records 9 Machine setup 10 I O List 11 2...

Page 25: ...box on the right side of the screen On the left side of the screen you will find the start button which is used to reset the carriage Note Before proceeding with these functions the machine must be cl...

Page 26: ...point will need to be raised to prevent the blade from cutting down too far In order to carry out this operation lower the head blade with the DOWN arrow using the descent regulator Once the low poin...

Page 27: ...e possible to access all the environments of the programme and in detail axes calibration environment manual controls environment automatic work environment alarm record environment service machine se...

Page 28: ...lows you to raise or lower the head blade manually using the UP and DOWN arrows BLADE SPEED Enter the required value in the highlighted box or use the and keys to increase the rpm up or down CLAMPS fr...

Page 29: ...LADE insert required blade speed BAR WIDTH insert bar pipe width BAR LENGTH insert bar pipe length ex 6000mm 6m OPTIMISATION MODE sequential minimum waste On the right of the screen there are buttons...

Page 30: ...pray and to change the cutting speed On the right hand side of the screen there are buttons which in order have the function of Return to the main menu Display the programming screen previous page Res...

Page 31: ...ovement of any part of the machine is contemplated the detection of an emergency results in the instantaneous interruption of all outputs The ARCHIVED WARNINGS will show all the emergencies pressed or...

Page 32: ...ed data entry key the programmer asks you to enter a password This security has been implemented in order to prevent improper modification of machine data by unauthorised persons This screen is design...

Page 33: ...switch NC 6 7 Emergency stop handle N C 7 8 Coolant thermal cut out switch N C 8 9 NC 10 0 Volt Common inputs DIGITAL INPUTS 24V EC7 DIO_021 SLOT A POLE number DESCRIPTION I O TEST 11 Shavings cleaner...

Page 34: ...ide forward Loader 21 6 FC part guide back Loader 22 7 Part guide motor thermal cut out switch NC Loader 23 8 Loaded bar pressure switch 24 9 NC 10 0 Volt Common inputs DIGITAL INPUTS 24V EC7 DIO_021...

Page 35: ...rotation on 6 27 Oil pump on 7 28 Coolant on 8 29 24V power supply outputs 30 0 V DIGITAL OUTPUTS 24V EC7 DIO_021 SLOT A POLE number DESCRIPTION I O TEST 31 Shavings suction on 9 32 Nebulizer on 10 3...

Page 36: ...forward command Loader 21 26 Part guide back command Loader 22 27 Closing of bar holding clamp Loader 23 28 Fixed clamp 2 closing 24 29 24V power supply outputs 30 0 V DIGITAL OUTPUTS 24V EC7 DIO_021...

Page 37: ...l Z Encoder X forwarding feeder 7 5 V encoder power supply 8 Reserved 9 24 VDC encoder power supply 10 0V AXES EC7AS_031 SLOT C POLE number DESCRIPTION 11 Channel A Encoder Y Angle cutting 12 Channel...

Page 38: ...ngle speed control 10V 23 available 24 available 25 available 26 available 27 available 28 available 29 available 30 0 V AXES EC7AS_031 SLOT C POLE number DESCRIPTION 31 available 32 available 33 avai...

Page 39: ...der Z Spare 6 Channel Z Encoder Z Spare 7 5V power supply encoder 8 reserved 9 24V DC power supply encoder 10 0 V AXES EC7AS_031 SLOT D POLE number DESCRIPTION 11 Channel A Encoder W Spare 12 Channel...

Page 40: ...output W Spare 23 available 24 available 25 available 26 available 27 available 28 available 29 available 30 0 V AXES EC7AS_031 SLOT D POLE number DESCRIPTION 31 available 32 available 33 available 34...

Page 41: ...pply 10 0 V ANALOGUE I O BOARD EC7AI_041 SLOT E POLE number DESCRIPTION 11 ANALOGUE INPUT 3 VOLTAGE 0 10V Spare 12 ANALOGUE INPUT 3 VOLTAGE 4 20 mA Spare 13 ANALOGUE INPUT 3 VOLTAGE PT100 Spare 14 ANA...

Page 42: ...Spare 28 ANALOGUE INPUT 6 VOLTAGE PT100 Spare 29 Analogue output A Blade speed regulation 30 0 V ANALOGUE I O BOARD EC7AI_041 SLOT E POLE number DESCRIPTION 31 ANALOGUE INPUT 7 VOLTAGE 0 10V Spare 32...

Page 43: ...I O description and operation OUTPUT NAME DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 21...

Page 44: ...INPUT NAME DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22...

Page 45: ...Automatic Saw TOP10 Axis homing 3 Top and bottom blade position setup 4 Main menu 5 Manual cutting function 6 Automatic cutting screen 7 Alarm records 9 Machine setup 10 I O List 11 2...

Page 46: ...box on the right side of the screen On the left side of the screen you will find the start button which is used to reset the carriage Note Before proceeding with these functions the machine must be cl...

Page 47: ...point will need to be raised to prevent the blade from cutting down too far In order to carry out this operation lower the head blade with the DOWN arrow using the descent regulator Once the low poin...

Page 48: ...e possible to access all the environments of the programme and in detail axes calibration environment manual controls environment automatic work environment alarm record environment service machine se...

Page 49: ...lows you to raise or lower the head blade manually using the UP and DOWN arrows BLADE SPEED Enter the required value in the highlighted box or use the and keys to increase the rpm up or down CLAMPS fr...

Page 50: ...LADE insert required blade speed BAR WIDTH insert bar pipe width BAR LENGTH insert bar pipe length ex 6000mm 6m OPTIMISATION MODE sequential minimum waste On the right of the screen there are buttons...

Page 51: ...pray and to change the cutting speed On the right hand side of the screen there are buttons which in order have the function of Return to the main menu Display the programming screen previous page Res...

Page 52: ...ovement of any part of the machine is contemplated the detection of an emergency results in the instantaneous interruption of all outputs The ARCHIVED WARNINGS will show all the emergencies pressed or...

Page 53: ...ed data entry key the programmer asks you to enter a password This security has been implemented in order to prevent improper modification of machine data by unauthorised persons This screen is design...

Page 54: ...switch NC 6 7 Emergency stop handle N C 7 8 Coolant thermal cut out switch N C 8 9 NC 10 0 Volt Common inputs DIGITAL INPUTS 24V EC7 DIO_021 SLOT A POLE number DESCRIPTION I O TEST 11 Shavings cleaner...

Page 55: ...ide forward Loader 21 6 FC part guide back Loader 22 7 Part guide motor thermal cut out switch NC Loader 23 8 Loaded bar pressure switch 24 9 NC 10 0 Volt Common inputs DIGITAL INPUTS 24V EC7 DIO_021...

Page 56: ...rotation on 6 27 Oil pump on 7 28 Coolant on 8 29 24V power supply outputs 30 0 V DIGITAL OUTPUTS 24V EC7 DIO_021 SLOT A POLE number DESCRIPTION I O TEST 31 Shavings suction on 9 32 Nebulizer on 10 3...

Page 57: ...forward command Loader 21 26 Part guide back command Loader 22 27 Closing of bar holding clamp Loader 23 28 Fixed clamp 2 closing 24 29 24V power supply outputs 30 0 V DIGITAL OUTPUTS 24V EC7 DIO_021...

Page 58: ...l Z Encoder X forwarding feeder 7 5 V encoder power supply 8 Reserved 9 24 VDC encoder power supply 10 0V AXES EC7AS_031 SLOT C POLE number DESCRIPTION 11 Channel A Encoder Y Angle cutting 12 Channel...

Page 59: ...ngle speed control 10V 23 available 24 available 25 available 26 available 27 available 28 available 29 available 30 0 V AXES EC7AS_031 SLOT C POLE number DESCRIPTION 31 available 32 available 33 avai...

Page 60: ...der Z Spare 6 Channel Z Encoder Z Spare 7 5V power supply encoder 8 reserved 9 24V DC power supply encoder 10 0 V AXES EC7AS_031 SLOT D POLE number DESCRIPTION 11 Channel A Encoder W Spare 12 Channel...

Page 61: ...output W Spare 23 available 24 available 25 available 26 available 27 available 28 available 29 available 30 0 V AXES EC7AS_031 SLOT D POLE number DESCRIPTION 31 available 32 available 33 available 34...

Page 62: ...pply 10 0 V ANALOGUE I O BOARD EC7AI_041 SLOT E POLE number DESCRIPTION 11 ANALOGUE INPUT 3 VOLTAGE 0 10V Spare 12 ANALOGUE INPUT 3 VOLTAGE 4 20 mA Spare 13 ANALOGUE INPUT 3 VOLTAGE PT100 Spare 14 ANA...

Page 63: ...Spare 28 ANALOGUE INPUT 6 VOLTAGE PT100 Spare 29 Analogue output A Blade speed regulation 30 0 V ANALOGUE I O BOARD EC7AI_041 SLOT E POLE number DESCRIPTION 31 ANALOGUE INPUT 7 VOLTAGE 0 10V Spare 32...

Page 64: ...I O description and operation OUTPUT NAME DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 21...

Page 65: ...INPUT NAME DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22...

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Page 68: ...HANDLING AND MOVIMENTAZIONE Y TRANSP RTE E TRASPORTO MOVILIZACION 3 ET TRANSPORT MANUTENTION TRANSPORTATION HANDHABUNG UND TRANSPORT...

Page 69: ...ION OVERALL DIMENSIONI INSTALLATION AUSSENABMESSUNGEN 4 DIMENSIONES M XIMAS EXTREMAS E INSTALACI N DIMENSIONS HORS TOUT ET INSTALLATION Altezza piano di lavoro Working table height 510 250 1625 1770 9...

Page 70: ...93 11 CAJA DE MANDOS 115 41 134 37 107 41 117 41 204 41 103 41 205 41 500 46 613 46 214 41 538 46 213 02 41 038 41 612 01 46 612 02 46 122 41 612 03 46 615 46 210 41 001 A 35 102 41 611 46 210 28 072...

Page 71: ...ENCH BANCO 6 BANCO BANC 080 32 077 25 077 25 077 32 079 32 016 39 Fermo Barra 040 06 009 42 024 39 012 39 103 11 Dado M10 015 39 025 11 009 39 044 09 031 42 009 42 031 42 025 42 005 39 004 39 040 06 5...

Page 72: ...009 38 032 14 008 38 005 38 527 95 028 42 010 42 086 38 059 1 36 059 36 023 38 525 95 Seeger 15 DADO M8 Grano M8x30 303 30 VICE SCHRAUBSTOCK MORZADA ETAU MORSA 7...

Page 73: ...7 42 011 39 362 90 020 35 027 38 515 46 044 A 41 020 35 011 A 42 015 38 026 42 041 39 040 39 526 A 46 018 42 BRAS PIVOTANT BRACCIO GIRATORIO ROTATING ARM DREHARM GIREVOLE BRAZO 8 013 A 42 017 32 035 3...

Page 74: ...09 32 041 38 108 32 146 05 035 32 103 A 32 016 36 039 32 006 36 061 75 103 A 32 040 06 013 A 36 014 36 015 36 054 35 057 42 056 42 Allegato Guidalama 034 32 037 32 040 06 100 42 181 36 035 A 42 127 80...

Page 75: ...GU A HOJA FIJO GUIDALAMA FISSO FIXED BLADE GUIDE GUIDE LAME FIXE BEW S GEBLATTF HRUNG 024 42 022 42 027 35 023 42 028 A 32 055 35 Vite TCEI M8x12 UNI 5931 031 96 030 96 034 42 027 35 025 35 054 95 20...

Page 76: ...14 41 116 B 36 AVANZAMENTO CARRO AVANCE DEL CARRO DE ALIMENTACI N ALIMENTATION CHARIOT VORSCHUB FORTSCHRITT ANLAGE 131 A 36 192 36 116 C 36 CARRIAGE FEED SYSTEM 552 46 CARRO CARRIAGE CHARIOT WAGEN CAR...

Page 77: ...RIOT 062 40 038 38 002 24 002 24 106 B 36 027 90 024 41 070 26 053 31 059 36 062 40 177 36 066 37 072 36 104 A 36 095 4 36 126 36 171 36 127 36 156 A 90 170 36 194 36 156 90 144 41 177 36 105 36 024 4...

Page 78: ...6 42 038 09 609 A 46 100 A 38 531 46 085 90 609 46 031 A 41 TOP10 547 46_ 547 A 46 400 96 OPTIONAL 084 A 90 OPTIONAL CRUSCOTTO PANEL STEUERKASTEN MANDOS BO TIER DES COMMANDES CONTROL COMANDI CAJA DE 1...

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Page 80: ...ROLLTRAGENARM...

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Page 84: ...IN TENSION BLATT TENSION LAMPE H3 SPIA START CICLO SPY CYCLE START ZYKLUS START LAMPE K TELERUTTORE TERMORESISTENZA THERMO RESISTANCE CONTROL SWITCH KONTAKTGEBER WIDERSTANDSTHERMOMETER KM0 TELERUTTORE...

Page 85: ...R RELE RX RELE COMANDO TERMOSTATO THERMOSTAT COMMAND RELAY THERMOSTATSTEUER RELAIS RYV5 RELE DISCESA LAMA BADE DESCENT RELAY SAEGEBLATT ABSTIG RELE S SELETTORE FUNZIONE FUNCTION SELECTOR FUNKTION W HL...

Page 86: ...CROSWITCH MANUAL START ENDCSHALTER MANUELL START T TEMPORIZZATORE TIMER ZEITGEBER TC1 TRASFORMATORE TRANSFORMER TRANSFORMATOR TR TERMOSTATO THERMOSTAT THERMOSTAT TR TERMORESISTENZA THERMO RESISTANCE T...

Page 87: ...ALVE SCHNELL ELEKTROVENTIL ABSTIEG YV6 ELETTROVALVOLA APERTURA MORSA FISSA FIXED VICE OPENING SOLENOID VALVE ELEKTROVENTIL FESTER SPANNSTOCK FFNUNG YV60 ELETTROVALVOLA CHIUSURA MORSA FISSA FIXED VICE...

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Page 104: ...CONTROLLATO IL 14 09 2022 DA REV 0 SPECIAL 411 A...

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