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INTEGRA 95XX SERIES

BARCODE QUALITY STATION

OPERATIONS MANUAL

VERSION 3.0.9

LVS®

EADING

ROVIDER OF

RINT

UALITY

NSPECTION

YSTEMS

Approved: Ray Vaughan

Effective: 03-June-2013 Supersedes: 18-April-2012

LVS®

CONFIDENTIAL

Label Vision Systems

101 Auburn Court

Peachtree City, GA 30269

USA

Phone:

+1-770-487-6414

Toll Free:

+1-800-432-9430

Fax:

+1-770-487-0860

E-mail:

[email protected]

Visit us online at

www.lvs-inc.com

M-95XX-3.0.9-A-En-0

INTEGRA 95XX Series Barcode Quality Station Operations Manual

– English

LVS® IS AN ISO 9001:2008 REGISTERED COMPANY

Summary of Contents for INTEGRA 95 Series

Page 1: ...pril 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 1 of 105 Label Vision Systems 101 Auburn Court Peachtree City GA 30269 USA Phone 1 770 487 6414 Toll Free 1 800 432 9430 Fax 1 770 487 0...

Page 2: ...tain proprietary confidential information of LVS and possession and use of such proprietary confidential information is subject to restrictions set forth by LVS as described in the applicable non disc...

Page 3: ...RA 9500 18 Hardware Specifications for the INTEGRA 9505 19 Basic Operations 20 Welcome Tab 25 Setup Tab 28 Camera 29 Grading Mode 31 Auto Sector Feature 31 Application Standards 33 Selecting an Applic...

Page 4: ...surement 57 5 ISO IEC Parameters Section 58 6 Blemish Non ISO Parameter 59 Other Grading Screen Tools 60 Note about Opacity 60 Color Codes 61 Height and Width Measurement 61 BarCode Too Wide for Field...

Page 5: ...Structure Tab 86 Printing 86 Use the Data Structure Analysis 87 Data Structure Analysis Example 88 Archive Tab 89 Import Image from File 90 Export Image to File 92 Recent Reports Last 30 Days 93 Delet...

Page 6: ...ed for four years from December 31st 2011 through December 31st 2015 Repair of the INTEGRA 9500 is based on the availability of component parts and is at the discretion of Label Vision Systems Inc INT...

Page 7: ...l contents copyright LVS 2013 Page 7 of 105 Overview This manual covers the operating instructions for the INTEGRA 95XX Series Barcode Verification Systems which include the INTEGRA 9510 9570 9505 950...

Page 8: ...NTEGRA 95XX software version 3 0 8 or higher The standard features of the INTEGRA 95XX system are documented in this manual Special upgraded features are documented in Appendix G Special Features Appe...

Page 9: ...A 95XX system arrives to your site packaged in a specially designed shipping carton DO NOT discard this shipping carton in case you must ship or store the system for any reason Failure to use this car...

Page 10: ...n inserting the installation CD into the CD drive with Autorun activated screens automatically appear prompting you to install the INTEGRA 95XX software If you would like to view or print the manuals...

Page 11: ...0 9 A En 0 Approved Ray Vaughan Effective 03 June 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 11 of 105 4 Double click on the Manuals bat file 5 A window opens...

Page 12: ...013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 12 of 105 Windows 7 Operating Instructions 1 Insert the installation CD into the CD drive The following window appear...

Page 13: ...ere designed to incorporate maximum safety However any equipment using electrical voltages may cause personal injury if improperly handled Do not attempt to work on the system with the main power line...

Page 14: ...General Specifications UPC A with CC A ISO 15420 ISO 24723 GS1 General Specifications UPC A with CC B ISO 15420 ISO 24723 GS1 General Specifications UPC E ISO 15420 GS1 General Specifications UPC E w...

Page 15: ...tacked CC A ISO 24724 ISO 24723 GS1 General Specifications GS1 Databar Expanded Stacked CC B ISO 24724 ISO 24723 GS1 General Specifications GS1 Data Matrix ISO 16022 GS1 General Specifications Data Ma...

Page 16: ...ional or Windows 7 Windows Vista is not supported Intel Core 2 Duo Processor or equivalent 2 GB RAM 800 x 600 Resolution One available USB 2 0 port additional ports required for each Auxiliary Readhea...

Page 17: ...ce format Up to 12 0 inches 305 mm in ladder format Minimum X Dimension 1D Narrow Bar Width 8 8 mils 0088 223 mm 2D Cell Size 12 5 mils 0125 317 mm Verification 1D and 2D codes that comply with ISO IE...

Page 18: ...riter Part Number CAL002 3 USB ports Windows XP Professional OR 1 Serial port 12V 4 87 A GS1 128 Test Card 1 External VGA port 5V 12 2 A Part Number CAL003 External USB mouse Elastomer keyboard 10 100...

Page 19: ...o Camera Monochrome 2 1 or 1 3 Mega pixel Operating Temperature 10 C 50 F to 30 C 86 F Relative Humidity Calibration 20 to 70 non condensing EAN UPC Test Card Storage Temperature Part Number CAL002 0...

Page 20: ...ed across the top of the screen Each tab is discussed in this guide 3 Click the Setup tab and choose the desired Application standard see Figure below Note When prompted for an Operator ID and Passwor...

Page 21: ...ab and place a barcode into the field of view and draw a box as shown in the Figure below The verification results are displayed immediately Important Position the barcode as close to the center of th...

Page 22: ...is being used to easily adjust the image to its ideal position When the ideal position is located stop moving the image When no motion is detected in the field of view the image view box border turns...

Page 23: ...print the verification results click the Print button on the top left corner of the Grading Tab screen To View the Report To view the report right click on the Print button and an HTML document is ge...

Page 24: ...ed Ray Vaughan Effective 03 June 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 24 of 105 This concludes the Basic Operations of the INTEGRA 95XX Series Each tab a...

Page 25: ...ge 25 of 105 Welcome Tab The Welcome tab is the first tab to appear when starting the INTEGRA 95XX Series Choice of Language Click the drop down box in the lower right section of the screen to change...

Page 26: ...two languages other than English independently log into each language then press Ctrl F to toggle between the last two active languages For example to toggle between Italian Italiano and Spanish Espa...

Page 27: ...where the software sets up and maintains all passwords and levels of Permissions for each operator The Reference field which is optional allows operators to enter a reference number for the work they...

Page 28: ...ersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 28 of 105 Setup Tab The Setup tab contains the following sections Camera Grading Mode Application Standards Current Informat...

Page 29: ...he camera automatically turns Off when the following occurs o When an imported image is reviewed see the Archive Tab section for more information o After performing a stitching operation see the BarCo...

Page 30: ...Camera section appear differently depending on the INTEGRA 95XX systems and cameras being used Examples include Camera options with an INTEGRA 9570 Camera options with an INTEGRA 9510 1 3 MP camera an...

Page 31: ...d to allow barcodes to be easily placed in the sector but not so large as to capture unnecessary data within the reading window Manual After a sector has been established you can remove the barcode an...

Page 32: ...s copyright LVS 2013 Page 32 of 105 3 Position the barcode so that the green touches any part of the barcode see below The software automatically detects the barcode draws a sector around it and then...

Page 33: ...d Note GS1 1D Report doc and GS1 2D Report doc are the default custom reports You can create your own custom report s by following the steps outlined in Appendix G Special Features refer to the sectio...

Page 34: ...application standard shortcut keys See the section below entitled Application Standard Shortcut Keys for more information on using application standard shortcut keys Note The Application standards app...

Page 35: ...an application standard or reassigning the default shortcut keys listed below Appendix G is not included in this manual it is included on the Installation CD that arrives with your INTEGRA 95XX Serie...

Page 36: ...If the aperture has been overridden a clear warning is displayed on the Grading screen as well as on the Grading Report Creating Custom Reports GS1 1D Report doc and GS1 2D Report doc are the default...

Page 37: ...he arrow keys to select the number of days before the current password expires As soon as you use the arrow keys the checkbox will automatically be enabled Minutes before auto logoff An automatic Logo...

Page 38: ...ings or text surrounding the 2D symbol s finder patterns finder patterns allow the symbol s location and orientation to be determined Quiet zones are part of the bar code and the appropriate quiet zon...

Page 39: ...13 Page 39 of 105 Example Two Dimensional 2D Quiet Zones 1X Quiet Zone 4X Quiet Zone for QR Code symbol When the QRCode 1X option is enabled checked the quiet zone required is 4X four cell widths for...

Page 40: ...ed The information entered in this field will print on the report and be available in the database if the grading results are revisited in the future An example may be a user who processes multiple ro...

Page 41: ...any of the Setup Tab screen parameters Allow Pass Fail ISO On the Grading Tab there is a section entitled ISO Grading in which you can choose between Full or Pass Fail This permission allows the user...

Page 42: ...codes that string of data The Product Identification Data appears below the barcode data on the Grading Tab screen The software groups this data within special characters and The software is setup to...

Page 43: ...al cost to customers Multiple sectors verification steps are outlined in Appendix G Special Features Contact LVS or an LVS distributor for more information Optional Features Activation Click this butt...

Page 44: ...ance Standard Test Cards are used to certify that the system is calibrated according to the ISO IEC 15416 2000 E and is traceable to NIST standards It is specially printed to have certain reflective v...

Page 45: ...ocate the Calibrated Conformance Standard Test Card assigned to your system Choose one of the Master Grade barcodes and place it so the blue line goes through the middle of the PASS portion of the bar...

Page 46: ...view A yellow border indicates that a lower resolution image is being used to easily adjust the image to its ideal position When the ideal position is located stop moving the image When no motion is...

Page 47: ...ss the Calibrate button The system begins the calibration process The calibration result could be either of the following EAN UPC Calibrated Conformance Standard Test Card GS1 128 Calibrated Conforman...

Page 48: ...t to place the Calibration Test Card in a clean place and away from direct sunlight If the test card is nicked soiled or damaged in any way it must be replaced Contact LVS or your LVS representative t...

Page 49: ...e verifier correlates with the results reported by the 2D Judge within the tolerances stated in ISO 15426 2 The purchase of the Data Matrix Calibrated Conformance Test Card is optional If you wish to...

Page 50: ...the separate sections that follow in this manual Section 1 1D Codes The Grading tab see Figure above is divided into the following sections 1 Overall Grade 2 ISO Grading 3 View 4 Grade bar graph 5 IS...

Page 51: ...ecting this option automatically sends the Grading report to the default printer each time a new barcode is graded Print Button Clicking this button sends the Grading report to the default printer Rig...

Page 52: ...des 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 52 of 105 2 Select the PDF generator from the list of printers and then click Print 3 In the Save in field click a location wher...

Page 53: ...s option displays the ISO parameters in detail Pass Fail Select this option if you are not interested in the detailed analysis of the barcode This option indicates whether the barcode meets your compa...

Page 54: ...dicating what the different colors indicate There are 4 parameters that can be highlighted Contrast Modulation Decodability and Defects Click on the desired parameter Within the View Box there are two...

Page 55: ...reports what it sees in a small pop up window Since the software was unable to read the characters it would have no idea if the characters were alpha or numeric Thus the software shows the user both...

Page 56: ...Ray Vaughan Effective 03 June 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 56 of 105 Zoom The Zoom option allows you to view small labels The screenshots below...

Page 57: ...ty issues The color refers to the grade in terms of the legend on the bottom right of the screen The Grade Bar Graph displays line for line grade information for every line of the bar height see Figur...

Page 58: ...e decoded data This data does not contain any stop start or control non printable characters Check digits may or may not be displayed depending on the symbology For example Code 128 mandates that they...

Page 59: ...art of the ISO standards it is an extremely useful tool when troubleshooting printing problems The Blemish parameter is not figured into the Overall grade unless the Allow non ISO blemish to affect gr...

Page 60: ...the final configuration e g white black etc on the viewing stage then place barcode on top of the paper This will simulate the final configuration and allow the INTEGRA 95XX software to produce verif...

Page 61: ...Grading Tab screen shows a legend of these color codes which correspond to the ISO ANSI grading system see figure on next page This color code is also used on the SRP View Tab screen Height and Width...

Page 62: ...w the instructions below to use the Stitching feature IMPORTANT NOTE ABOUT THE STITCHING FEATURE The entire process of stitching a label requires the user to correctly align the images being stitched...

Page 63: ...o the blue line this can be done by positioning the barcode itself or by clicking on the blue line with your mouse 4 Press the Add button the resulting image appears in the top left corner of the scre...

Page 64: ...he same information appears under both dotted red lines this is where the label is to be spliced see below Notice in the screenshot below that the 0 which is part of the human readable characters is p...

Page 65: ...to its new stitching position The screenshot below shows that the new position is located after the number 2 human readable character 7 In the screenshot below the label has been moved to its proper...

Page 66: ...2013 Page 66 of 105 8 In the screenshot below the right end of the barcode appears along with the appropriate space for a quiet zone indicating that no additional stitching is required Press the Ok b...

Page 67: ...des 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 67 of 105 10 When the Stitching feature is complete the INTEGRA 95XX software automatically turns off the camera however the cam...

Page 68: ...ular symbols QR Code Micro QR Code Aztec Code Chinese Sensible Han Xin Code MaxiCode Verify a Matrix Code Place the code into the field of view and draw a blue square around the image by clicking the...

Page 69: ...oftware also detects cells that are not in the correct spot or have a blemish When this occurs error correction is used and causes the software to highlight the cells in red where error correction was...

Page 70: ...readable of a barcode label can be checked most of the time provided the characters do not touch each other The characters must also be large enough to read and in a straight line The system is limit...

Page 71: ...is large enough to accommodate the symbol at all rotation angels An overlay will assist you to place the symbol at the desired angle it consists of a solid L and a dotted L see Figure below The solid...

Page 72: ...pyright LVS 2013 Page 72 of 105 QR Code For correct placement for QR Code position the finder patterns on the blue dots see Figure below After grading all five rotations a report appears showing the a...

Page 73: ...ughan Effective 03 June 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 73 of 105 Section 3 Two Dimensional Multi Row Codes The family includes PDF 417 Micro PDF 41...

Page 74: ...ignment bars positioned straight up and down see above Figure The symbol can have no more than a 4 degree tilt While placing the cursor on the video image hold down the mouse and draw a box around the...

Page 75: ...105 GS1 Databar Composite Verification The INTEGRA 95XX Series supports all GS1 Databar and GS1 Databar Composite codes GS1 Databar Omnidirectional GS1 Databar Truncated GS1 Databar Stacked GS1 Databa...

Page 76: ...of view as possible On the upper right side of the Grading Tab screen there are two boxes marked 1D and 2D see above Figure Choose which section of the code you wish to view The 1D section contains t...

Page 77: ...llows you to magnify the barcode image up to 4 times see above Figure The position of magnification can be changed by clicking to a different position on the image box located on the upper left corner...

Page 78: ...you may wish to see the Scan Reflectance Profile SRP Select the SRP View tab see above Figure The SRP is displayed for the selected area as determined by the blue line overlaying the image of the barc...

Page 79: ...June 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 79 of 105 Important When the Postal Intelligent Mail PostNet Japan Post Application Standard is selected the SR...

Page 80: ...ne 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 80 of 105 When using a DataMatrix code the SRP View tab name changes to 2D Analysis this is because the SRP View...

Page 81: ...ulation for each dark white transition is displayed The lowest modulation for that scan line is displayed in red Decodability width of each element Defects inflection to element reflectance Full scree...

Page 82: ...April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 82 of 105 Note If a quiet zone failure occurs click the viewing box to locate the failure The SRP window will show the actual quiet zon...

Page 83: ...A En 0 Approved Ray Vaughan Effective 03 June 2013 Supersedes 18 April 2012 LVS CONFIDENTIAL All contents copyright LVS 2013 Page 83 of 105 Traditional Bar Growth and Shrinkage Select this option to...

Page 84: ...ven row The barcode size is measured in Mil or Micron units this is determined by selecting English or Metric on the Setup tab System Settings section Note Mil thousands of an inch 001 Micron also kno...

Page 85: ...eight of a code The software averages all parameters for each line and reports the overall grade as being the lowest of the averages of all parameters The 10 Line Grading button is available to mimic...

Page 86: ...al group called ISO IEC These rules can be found in a publication entitled ISO IEC 15434 and are commonly called the syntax or semantics of the data Currently the INTEGRA 95XX Series is capable of ana...

Page 87: ...re Analysis software analyzes only which part you have selected Step 2 After a grade has been established select the Structure Tab The analysis will be completed shortly Generally speaking the Structu...

Page 88: ...er right box Clicking on the Structure Tab the data is divided into its data structural format see Figure below The checking of Data Structure is complex and extensive LVS is attempting to define all...

Page 89: ...rious reports and files stored in an SQL compatible database and perform certain database functions Options include Import Image from file Export Image to File Recent Reports last 30 days Delete prior...

Page 90: ...shooting assistance when an image needs to be analyzed by an LVS technician or other employees internal to your company who also have an INTEGRA 95XX system Important Only Bitmap bmp files that have b...

Page 91: ...tab and grade the barcode All analysis tools perform the same as if the image was taken live from the camera WARNING When loading an imported image the INTEGRA 95XX camera is automatically turned Off...

Page 92: ...n LVS technician or other employees internal to your company using an INTEGRA 95XX system Click this button to export an image which can then be imported into another computer housing the INTEGRA 95XX...

Page 93: ...t easy to use For instance by choosing Recent Reports the Query box might contain the following command Select ReportsID ImageID LocalTime From Reports Where LocalTime 23 Apr 2005 11 25 Order By Repor...

Page 94: ...up tab screen see below The Delete prior to specific date button is disabled for users not granted the Allow change Setup Options permission see below Warning A full database causes the INTEGRA 95XX S...

Page 95: ...me outs Changes in permission levels Calibration Creation or deletion of an operator Calibration Report This report lists every time calibration was achieved along with a date time stamp and who perfo...

Page 96: ...ab The Setup Connection to SQL Database screen appears see below 1 Change the Data Source path to the desired location see yellow highlight above but do not change the I9500 mdb file name Changing the...

Page 97: ...copy the reports settings and other information from the old database to the new database It is not required to select Yes but is recommended because reports settings and other information not copied...

Page 98: ...base in the new source location The new database will not be copied to the new source location Click Cancel to exit the process and not save any changes Create Backup Database 1 To create a backup dat...

Page 99: ...Browse Backup Database button 2 Select the database from the list of backup databases Available options include o Recent reports last 30 days o Software version history o Audit trail report o Calibra...

Page 100: ...RA 9570 Sensor Cleaning Instructions The sensor window may need to be cleaned daily depending on use Debris on the sensor window may cause the INTEGRA 9570 to not grade accurately Locate the following...

Page 101: ...drips from the cloth Wipe down the rubber roller surface removing any debris As you wipe turn the roller to clean the entire surface Then rinse out the cloth and wipe down the rubber surface again to...

Page 102: ...nder the main housing this removes any build up of particles trapped in the two filters For Systems Using a DC Fluorescent Light Tray Replace the DC Fluorescent Light Tray every two years these specia...

Page 103: ...er Manufactured at 101 Auburn Court Peachtree City GA USA 30269 on Day Month Year has been tested in accordance with and conforms to the following standards ISO IEC 15416 2000 E Linear Verification Me...

Page 104: ...ms Inc declares that this product complies with the following directives to be observed for CE Marking 93 68 EEC CE Marking Directive 89 336 EEC EMC Directive 2006 95 EC Low Voltage Directive EN 60950...

Page 105: ...plied Image certified EAN UPC Symbology Calibration Standard Test Cards The Test Cards are manufactured to specifications set by Applied Image and the collaboration of GS1 US and GS1 Global using ISO...

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Summary of Contents for INTEGRA 95 Series

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LVS INTEGRA 95 Series, Operation Manual, Page: 1 / 105

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