Luxor LUX204VR Service Manual Download

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SERVICE MANUAL

VIDEO CASSETTE RECORDER

Sec. 1: Main Section

Specifications

Preparation for Servicing

Adjustment Procedures

Schematic Diagrams

CBA’s

Sec. 2: Deck Mechanism Section

Standard Maintenance

Alignment for Mechanism

Disassembly/Assembly of Mechanism

Alignment Procedures of Mechanism

Sec. 3: Exploded views
and Parts List Section

Exploded views

Parts List

LUX204VR

PA L

Summary of Contents for LUX204VR

Page 1: ...vicing I Adjustment Procedures I Schematic Diagrams I CBA s Sec 2 Deck Mechanism Section I Standard Maintenance I Alignment for Mechanism I Disassembly Assembly of Mechanism I Alignment Procedures of...

Page 2: ...Disassembly Instructions 1 5 1 Electrical Adjustment Instructions 1 6 1 Block Diagrams 1 7 1 Function Indicator Symbols 1 7 11 Schematic Diagrams CBA s and Test Points 1 8 1 Waveforms 1 9 1 Wiring Di...

Page 3: ...urst 1 4 Video Color S N AM R P dB 37 41 SP Mode 1 5 Video Color S N PM R P dB 30 36 SP Mode 1 6 Resolution PB Line 230 245 SP Mode 2 Servo 2 1 Jitter Low sec 0 07 0 12 SP Mode 2 2 Wow Flutter 0 3 0 5...

Page 4: ...e especially 1 Wires covered with PVC tubing 2 Double insulated wires 3 High voltage leads D Use specified insulating materials for hazardous live parts Note especially 1 Insulation tape 2 PVC tubing...

Page 5: ...RF termi nals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc is lower than or equal to the specified value in the table below Measuring Method Power...

Page 6: ...the flat pack IC with tweezers while apply ing the hot air 3 Bottom of the flat pack IC is fixed with glue to the CBA when removing entire flat pack IC first apply soldering iron to center of the fla...

Page 7: ...pins of the flat pack IC you can remove it easily Fig S 1 3 2 Affix the wire to a workbench or solid mounting point as shown in Fig S 1 5 3 While heating the pins using a fine tip soldering iron or ho...

Page 8: ...cur due to a potential difference caused by electro static charge during unpacking or repair work 1 Ground for Human Body Be sure to wear a grounding band 1M that is prop erly grounded to remove any s...

Page 9: ...e Deck Mechanism Assembly and press the PLAY button The tape will be loaded into the Deck Mechanism Assembly Make sure the power is on connect TP507 SENSOR INHIBITION to GND This will stop the functio...

Page 10: ...careful not to break them 1 Remove five Screws S 2 three Screws S 3 and Screw S 4 Then slowly lift the VCR Chassis Unit Deck Assembly Jack CBA and Main CBA up 2 When reassembling solder wire jumpers a...

Page 11: ...1 5 2 HE450DC L 2 L 1 2 Front Assembly L 2 Fig 2 S 2 S 2 S 4 S 2 S 2 S 3 S 3 3 VCR Chassis Unit S 3 Fig 3 S 5 4 Jack CBA Desolder Fig 4...

Page 12: ...bly From AC Head Assembly Lead with blue stripe Lead with blue stripe Desolder from bottom Lead with blue stripe From Capstan Motor Assembly Lead connections of Deck Assembly and Main CBA Printing sid...

Page 13: ...oscope Dual trace with 10 1 probe V Range 0 001 50V Div F Range DC AC 20MHz 2 Alignment Tape FL6A Head Switching Position Adjustment Purpose To determine the Head Switching point during playback Sympt...

Page 14: ...67 66 P OFF H P OFF H 73 86 P DOWN L C SYNC 58 SW506 FROM TO VIDEO BLOCK FROM TO Hi Fi AUDIO BLOCK TO AUDIO BLOCK 1 7 1 1 7 2 HE410BLS SDA SDA SCL SCL TU701 TUNER UNIT IC503 MEMORY 72 32 19 83 IIC BU...

Page 15: ...Y C SIGNAL PROCESS IC501 OSD REC VIDEO SIGNAL PB VIDEO SIGNAL MODE SP REC SERIAL DECORDER V OUT1 1 V IN1 1 3 3 V OUT2 1 V IN2 3 1 3 JACK CBA 48 50 52 56 24 6 50 52 19 20 JK101 V OUT1 V IN1 19 20 JK102...

Page 16: ...UNER IN2 IN1 R ALC DET ALC IC301 AUDIO SIGNAL PROCESS 15 13 17 4 A PB REC CL504 3 A COM 1 AE H 2 AE H FE H A PB REC 4 A COM 3 AE H 1 AE H FE H 2 CL287 AUDIO HEAD AUDIO ERASE HEAD ACE HEAD ASSEMBLY FE...

Page 17: ...OUT2 L A IN2 R Hi Fi AUDIO SIGNAL PROCESS 9 A IN2 L 8 9 8 A OUT2 R 6 A OUT2 L 11 6 11 A IN1 R 10 A IN1 L 8 10 8 A OUT1 R 6 A OUT1 L 12 6 12 IC451 1 7 7 1 7 8 Hi Fi AUDIO R HEAD Hi Fi AUDIO L HEAD CYLI...

Page 18: ...it are not defective before you connect the AC plug to the AC power supply Otherwise it may cause some components in the power supply circuit to fail HE410BLP 1 7 9 1 7 10 COLD MAIN CBA HOT CIRCUIT BE...

Page 19: ...e L TAPE IN 1 When reel and capstan mechanism is not functioning correctly 2 When tape loading mechanism is not functioning correctly 3 When cassette loading mechanism is not functioning correctly 4 W...

Page 20: ...fully The use of substitute replacement parts that do not have the same safety characteristics as speci fied in the parts list may create shock fire or other hazards Capacitor Temperature Markings Not...

Page 21: ...only original replacement parts which are listed with their part numbers in the parts list section of the service manual 4 Wire Connectors 1 Prefix symbol CN means connector can disconnect and reconn...

Page 22: ...Main 1 6 Schematic Diagram 1 8 3 1 8 4 HE410SCM1...

Page 23: ...Main 2 6 Sensor Schematic Diagrams 1 8 5 1 8 6 HE410SCM2...

Page 24: ...Main 3 6 Schematic Diagram 1 8 7 1 8 8 HE410SCM3...

Page 25: ...Main 4 6 Jack Sub Jack Schematic Diagrams 1 8 9 1 8 10 HE410SCM4...

Page 26: ...st fire hazard replace only with the same type fuse CAUTION Fixed voltage or Auto voltage selectable power supply circuit is used in this unit If Main Fuse F001 is blown check to see that all componen...

Page 27: ...Main 6 6 Schematic Diagram 1 8 13 1 8 14 HE410SCM6...

Page 28: ...1 8 15 1 8 16 AFV Schematic Diagram HE410SCAFV...

Page 29: ...TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT A VARIABLE ISOLATION TRANSFORMER IS REQUIRED BHB300F01014 A BHB300F01014 B Sensor CBA Top View BHE470F01014 A CAUTION For continued protection against fi...

Page 30: ...EN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT A VARIABLE ISOLATION TRANSFORMER IS REQUIRED CAUTION For continued protection against fire hazard replace only with the same type fuse CAUTION Fixed v...

Page 31: ...1 8 21 1 8 22 Jack CBA Top View Jack CBA Bottom View BHE470F01014 C...

Page 32: ...1 8 23 1 8 24 AFV CBA Top View AFV CBA Bottom View BHC400F01092 Sub Jack CBA Top View Sub Jack CBA Bottom View BHE470F01014 B...

Page 33: ...V OUT E E 10usec 50mV x 10 J23 of Main CBA WF3 UPPER WF1 LOWER V OUT 0 1V x 10 RF SW 0 5V x 10 50usec J23 of Main CBA TP502 of Main CBA WF2 C PB 10mV x 10 RF SW 0 5V x 10 5msec UPPER LOWER WF1 TP502 o...

Page 34: ...9 10 11 12 CL151 JW002 JW001 JW004 CL101 CAPSTAN MOTOR FULL ERASE HEAD FE HEAD VIDEO R 1 HEAD VIDEO L 1 HEAD SIF 1 NU 2 TU AUDIO R 3 GND 4 TU AUDIO L 5 P ON 5V 6 P ON 5V 7 IIC BUS SCL 8 IIC BUS SDA 9...

Page 35: ...itching Pulse H L 19 OUT Hi Fi H SW HiFi Audio Head Switching Pulse H L 20 N U Not Used 21 N U Not Used 22 N U Not Used 23 OUT FUNCTION LED FUNCTION LED Signal Output H 24 OUT TAPE IN LED TAPE IN LED...

Page 36: ...REV Control Signal FWD L REV H H L 79 IN S REEL Supply Reel Rotation Signal PUL SE 80 IN T REEL Take Up Reel Rotation Signal PUL SE 81 OUT LM FWD REV Loading Motor Control Signal H L Hi z 82 N U Not U...

Page 37: ...TPE2 2SA1020 Y 2SC1815 BL TPE2 2SC1815 GR TPE2 2SC1815 Y TPE2 2SC2120 Y TPE2 2SC3266 Y TPE2 KTC3203 Y KTC3205 Y E C B E C MID 32A22F PT204 6B 12 5 4 8 1 BR24C02F W CAT24WC02JI B1 E B2 C1 C2 FMG4A T14...

Page 38: ...Fixtures and Tools 2 2 1 Mechanical Alignment Procedures 2 3 1 Disassembly Assembly Procedures of Deck Mechanism 2 4 1 Alignment Procedures of Mechanism 2 4 8 Sec 2 Deck Mechanism Section I Standard M...

Page 39: ...3 Recording model only B86 Not used in 2 head model H Hours Check I Change Deck Periodic Service Schedule Ref No Part Name 1 000 H 2 000 H 3 000 H 4 000 H B2 Cylinder Assembly I I B3 Loading Motor Ass...

Page 40: ...hard material but since it is very thin avoid cleaning it vertically 2 Wait for the cleaned part to dry thoroughly before operating the unit 3 Do not reuse a stained head cleaning stick or a stained...

Page 41: ...ignment Tape FL6N8 1 speed only FL6NS8 2 speed only Azimuth and X Value Adjustment of Audio Control Head Adjustment of Envelope Waveform J 2 Guide Roller Adj Screwdriver Available Locally Guide Roller...

Page 42: ...that the Moving guide preparations are in the Eject Position 4 Turn the LDG Belt in the appropriate direction shown in Fig M1 until the Moving guide prepara tions come to the Eject Position Stop turni...

Page 43: ...the X value and envelope Not good Do the final tape traveling test to see that the tape runs normally in play mode with out creasing or slacking Completion Not good OK OK OK Not good Not good OK Flowc...

Page 44: ...ition of the Audio Control Erase Head Symptom of Misalignment If the Horizontal Position of the Audio Control Erase Head is not properly aligned maximum envelope can not be obtained at the Neutral pos...

Page 45: ...f Guide Roller 2 Refer to Fig M3 so that the waveform looks like the one shown in Fig M9 4 If the envelope is as shown in Fig M8 adjust the height of Guide Roller 3 Refer to Fig M3 so that the wavefor...

Page 46: ...1 DM6 Desolder 3 S 2 8 8 Loading Motor Assembly T DM1 DM7 Desolder LDG Belt 2 S 3 9 9 AC Head Assembly T DM1 DM7 S 4 10 2 Tape Guide Arm Assembly T DM1 DM8 P 2 11 10 C Door Opener T DM1 DM8 L 4 12 11...

Page 47: ...bly HI is not used in 2 head model 34 26 Loading Arm SP Assembly B DM2 DM14 Refer to Alignment Sec Pg 2 4 8 35 34 Loading Arm TU Assembly B DM2 DM14 Refer to Alignment Sec Pg 2 4 8 36 16 26 M Brake TU...

Page 48: ...2 4 3 U27HSPAL2DA 14 13 11 10 12 7 49 8 32 43 41 40 31 42 45 44 46 9 36 15 38 37 Fig DM1 Top View 34 19 35 25 26 24 23 27 33 20 28 22 Fig DM2 Bottom View...

Page 49: ...slide and pull up the right side on 2 to release Pin A and Pin B from the slots A Then remove Pin C and Pin D on 2 from the slots B as shown 2 Pin A Slots B Pin C Pin B Pin D Pull up Slide Slot A Slot...

Page 50: ...te Stripe A 8 9 S 4 S 3 LDG Belt Fig DM8 11 13 12 A 10 L 4 Adj Screw P 3 P 2 27 When reassembling 10 and 12 confirm that pin of 10 and pin of 12 are in the groove of 27 as shown Pin of 12 Pin of 10 Gr...

Page 51: ...Fig DM13 Align 26 and 27 as shown Bottom View 27 Pin of 36 Pin of 33 Position of Mode Lever when installed Pin of 37 26 When reassembling 27 meet the first groove on 27 to the first tooth on 44 as sh...

Page 52: ...2 4 7 U27HSPAL2DA Refer to the Alignment Section Page 2 4 8 Fig DM14 33 32 L 9 P 5 34 35 Fig DM15 37 39 turn turn 42 43 38 P 6 turn 36 L 10 40 41 C 6 C 7 Fig DM16 44 45 46 L 11 47 48 Slide Fig DM17...

Page 53: ...echanical or electrical parts Alignment points in Eject Position Alignment 1 Loading Arm SP and TU Assembly Install Loading Arm SP and TU Assembly so that their triangle marks point to each other as s...

Page 54: ...ECTION VIDEO CASSETTE RECORDER LUX204VR TABLE OF CONTENTS Exploded Views 3 1 1 Mechanical Parts List 3 2 1 Electrical Parts List 3 3 1 Deck Parts List 3 4 1 Sec 3 Exploded views and Parts List Section...

Page 55: ...3 1 1 HE410FEX A1X EXPLODED VIEWS Front Panel...

Page 56: ...L042 2L012 2B18 2B9 2B9 1B1 2L021 2L021 2L021 2L021 2L021 A2 2L011 2L011 2L011 2L011 2L011 A7 A3 A10 JACK CBA A5 2L031 2L099 2L041 2L041 MAIN CBA 2L041 2B7 2B8 2B46 SENSOR CBA 2B5 2L051 AFV CBA SUB JA...

Page 57: ...3 1 3 HE410PEX Some Ref Numbers are not in sequence X2 X3 X20B X20A X20E X20D X20C X1 X4 S1 Unit S3 A14 S2 S2 Packing...

Page 58: ...t Chassis Assembly Bottom View Lubricating Point B2 B35 B410 B411 B494 B567 L1053 B74 B10 L1191 B73 B9 B12 B492 B11 B571 B37 B126 L1466 B501 B8 B121 L1450 L1450 L1051 L1467 B553 B86 Mark Description F...

Page 59: ...1 B565 L1151 B525 B592 B31 L1406 B148 B521 B590 B487 B573 B574 B499 B587 B508 B558 B557 B3 B417 B584 B591 Mark Description Floil G 684G or Multemp MH D Blue grease SLIDUS OIL 150 B522 B414 B416 B518 B...

Page 60: ...5 B563 B300 B562 B482 L1341 B355 B354 B483 B425 L1321 B347 L1321 B361 B359 B529 B360 B514 B313 Some Ref Numbers are not in sequence Mark Description Floil G 684G or Multemp MH D Blue grease SLIDUS OIL...

Page 61: ...D 0VM413251 2B18 FIBER TOP CASE HC460ED 0VM412906 2B46 ROHM HOLDER H7770JD See Electrical Parts List 2L011 SCREW P TIGHT 3X10 BIND HEAD GBCP3100 2L012 SCREW P TIGHT 3X10 BIND HEAD GBCP3100 2L021 SCREW...

Page 62: ...50V or CHD1JZ30F104 CHIP CERAMIC CAP 1608 F Z 0 1 F 25V or CHD1EZ30F104 CHIP CERAMIC CAP FZ Z 0 1 F 50V CHD1JZ3FZ104 C157 ELECTROLYTIC CAP 1 F 50V M H7 CE1JMAVSL1R0 C158 CHIP CERAMIC CAP B K 1000pF 50...

Page 63: ...CERAMIC CAP 1608 B K 4700pF 50V CHD1JK30B472 Ref No Description Part No C421 ELECTROLYTIC CAP 33 F 6 3V M H7 CE0KMAVSL330 C422 ELECTROLYTIC CAP 4 7 F 25V M H7 CE1EMAVSL4R7 C424 ELECTROLYTIC CAP 22 F...

Page 64: ...J 100pF 50V CHD1JJ3CG101 C701 CHIP CERAMIC CAP 1608 B K 0 047 F 50V or CHD1JK30B473 CHIP CERAMIC CAP 1608 B K 0 047 F 25V CHD1EK30B473 C702 CHIP CERAMIC CAP 1608 F Z 0 1 F 50V or CHD1JZ30F104 CHIP CER...

Page 65: ...Description Part No L702 CHOKE COIL 47 H K or LLBD00PKV007 CHOKE COIL 47 H K LLBD00PKV005 L703 PCB JUMPER D0 6 P5 0 JW5 0T L704 INDUCTOR 15 H K 26T LLAXKATTU150 L851 INDUCTOR 1 8 H K 26T LLAXKATTU1R8...

Page 66: ...ARBON RES 1 4W J 100k RCX4JATZ0104 Ref No Description Part No R017 CHIP RES 1608 1 10W J 220k RRXAJR5Z0224 R018 CHIP RES 1608 1 10W J 22k RRXAJR5Z0223 R021 CHIP RES 1608 1 10W J 22k RRXAJR5Z0223 R022...

Page 67: ...39k RRXAJR5Z0393 R471 CHIP RES 1608 1 10W J 39k RRXAJR5Z0393 R472 CHIP RES 1608 1 10W J 150 RRXAJR5Z0151 Ref No Description Part No R473 CHIP RES 1608 1 10W J 150 RRXAJR5Z0151 R474 CHIP RES 1608 1 10W...

Page 68: ...VP0 SSC0101MCE03 SW507 ROTARY MODE SWITCH SSS 50MD or SSR0106KB002 ROTARY MODE SWITCH R8100245 SSR0106U3002 SW508 TACT SWITCH KSM0611B SST0101HH004 SW509 TACT SWITCH KSM0614B or SST0101HH013 TACT SWIT...

Page 69: ...ARBON RES 1 6W J 4 7k or RCX6JATZ0472 CARBON RES 1 4W J 4 7k RCX4JATZ0472 R116 CARBON RES 1 6W J 15k or RCX6JATZ0153 CARBON RES 1 4W J 15k RCX4JATZ0153 R117 CHIP RES 1608 1 10W J 10k RRXAJR5Z0103 R118...

Page 70: ...4148M or NDTZ01N4148M SWITCHING DIODE 1SS133 T 77 QDTZ001SS133 ICS IC1 IC AUDIO PROCESSOR MSP3417G QG B8 or NSZBA0SP3002 IC AUDIO PROCESSOR MSP3417G QG B8 V3 NSZBA0SP3005 COILS L1 INDUCTOR 10 H K 26T...

Page 71: ...K9 0VM410032C B361 CL POST MK10 0VM411114 B410 PINCH ARM A ASSEMBLY 4 MK12 or 0VSA13572 PINCH ARM A ASSEMBLY 5 MK12 0VSA13788 B411 PINCH SPRING MK12 0VM414644 B414 M BRAKE SP ASSEMBLY HI MK12 0VSA1365...

Page 72: ...HEAD CPM39040 L1191 SCREW S TIGHT M2 6X8 WASHER HEAD GCMS9080 L1321 SCREW S TIGHT M3X6 BIND HEAD GBMS3060 L1341 SCREW P TIGHT M2X6 PAN HEAD GPMP2060 L1406 AC HEAD SCREW MK9 0VM410964 L1450 SCREW SEMS...

Page 73: ...2003 12 04 LUX204VR HE410ED...

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