INSTALLATION INSTRUCTIONS AND PARTS LIST
APPLICATION: MODEL
571729
W2W MEGA STEP/SES BRACKETS ON:
FORD SUPER DUTY PICKUPS
NOTICE: PLEASE NOTE THE CHANGE IN STEP 5 REGARDING THE TORQUE VALUES FOR THE
FACTORY LEAF SPRING BOLT.
1.
READ INSTRUCTIONS COMPLETELY AND CHECK TO MAKE SURE THAT ALL REQUIRED PARTS
(LISTED ON SERVICE PARTS LIST) ARE ON HAND BEFORE STARTING THE INSTALLATION.
NOTE: IF INSTALLING ON A REGULAR CAB OR SUPER CAB PICKUP THERE WILL BE TWO
UNUSED BRACKETS.
2.
ON THE LEFT SIDE OF THE VEHICLE INSTALL TWO 1.5” ISOLATOR WASHERS (ITEM #3) THE STEP
MOUNTING BRACKET (ITEM #2) AND TWO M8-1.25 FLANGE NUTS (ITEM #4) ON THE FACTORY
PROVIDED STUDS ON THE INSIDE OF THE ROCKER PANEL AS SHOWN IN FIGURE 1.
3.
REPEAT STEP 2 FOR THE REMAINING BRACKETS.
4.
CHECK THAT ALL BRACKETS ARE LEVEL AND TIGHTEN ALL FLANGE NUTS.
5.
LOOSEN THE NUT AND BOLT ON THE SPRING SHACKLE JUST ENOUGH TO SLIP THE REAR
INBOARD BRACKET (ITEM #8) BEHIND THE NUT AS SHOWN IN FIG 2. NOTE: ON THE PASSENGER
SIDE THE NUT WILL HAVE TO BE LOOSENED, AND THE BOLT SLID OUTWARD IN ORDER TO
INSTALL THE MOUNTING BRACKET.
DO NOT REMOVE THE BOLT COMPLETELY AS THIS
COULD RESULT IN INJURY.
ADJUST THE BRACKET SO THAT IT IS VERTICAL.
NOTE: FOLLOW
FACTORY-RECOMMENDED TORQUE VALUES TO RE-INSTALL THE LEAF SPRING SHACKLE
BOLT AS REQUIRED TO ATTACH THE REAR MOUNTING BRACKET TO THE VEHICLE. THIS
ATTACHMENT POINT SHOULD BE PERIODICALLY INSPECTED (AND RE-TORQUED IF
NECESSARY) IN ACCORDANCE WITH THE FACTORY RECOMMENDED VALUES.
6.
USING TWO 5/16-18 X 1” BOLTS (ITEM #6) TWO 5/16 FLAT WASHERS (ITEM #7) AND TWO 5/16-18
FLANGE NUTS (ITEM #5) INSTALL THE OUTBOARD BRACKET (ITEM #10) AS SHOWN IN FIGURE 2.
NOTE: LEAVE THIS BRACKET LOOSE AT THIS TIME.
7.
ATTACH THE STEP BOARD TO THE MOUNTING BRACKETS AS DESCRIBED IN THE INSTRUCTION
SHEET INCLUDED WITH YOUR STEP BOARD ASSEMBLY.
8.
ADJUST THE REAR OUTBOARD BRACKET FOR YOUR STEP ASSEMBLY AND TIGHTEN THE BOLTS
SECURING THE OUTBOARD BRACKET TO THE INBOARD BRACKET.
9.
REPEAT STEPS 2 – 8 FOR THE RIGHT SIDE OF THE VEHICLE.
SERVICE PARTS LIST
ITEM
QTY
DESCRIPTION
1
1
STEP ASSY, MEGA STEP / O-MEGA STEP
2
6
BRACKET-MTG, MEGA STEP/O-MEGA STEP/SES, 571523
3
12
WASHER – NYLON, .36” X 1.5” X .032” BLACK
4
12
NUT- FLANGE, M8-1.25, ZP
5
4
NUT-FLANGE, 5/16-18, BZP
6
4
BOLT- 5/16-18 X 1.00” BZP
7
4
WASHER-FLAT, 5/16” BZP
8
1
BRKT-MTG, REAR, INBOARD, LH
9
1
BRKT-MTG, REAR, INBOARD, RH
10
2
BRKT,STEP, REAR, OUTBOARD
REV A 30APR19
553109 SHEET 1 OF 2 03OCT16
