Lutz Easyzon D 100 Installation, Operation & Maintenance Instructions Manual Download Page 1

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(Original Instructions) V1.0 02/20

Easyzon D

100/250

– 200/500

g/h

On-site Chlorine Dioxide Generation

Installation, Operation &

Maintenance Instructions

Summary of Contents for Easyzon D 100

Page 1: ...Original Instructions V1 0 02 20 Easyzon D 100 250 200 500 g h On site Chlorine Dioxide Generation Installation Operation Maintenance Instructions EN...

Page 2: ...This page is left intentionally blank...

Page 3: ...its 8 3 9 Materials in Contact with Media 9 3 10 Other data 9 4 Product Description 10 4 1 Intended Use 10 4 2 Design and Function 10 5 Delivery 11 5 1 Transport Packaging 11 5 2 Damages 11 6 Installa...

Page 4: ...his is how pre conditions for action are identified Pre condition for action which must be met before acting This is how instructions for action are identified Separate step with no follow up action 1...

Page 5: ...considered The operating personnel must have understood the training and it must be ensured that the training is adhered to Only in this way can you ensure that your personnel work in a safety conscio...

Page 6: ...______________________ Date _______________________________________________________________________________________ Training instructor ________________________________________________________________...

Page 7: ...ance must the dosing pump maximum permissible pressure be exceeded Entire installation must remain leak free in operation CAUTION Risk of equipment starting automatically Remember the unit and the dos...

Page 8: ...the device Sufficient training for working on the device under the supervision and guidance of a trained specialist These operating instructions differentiate between these user groups 2 4 1 Speciali...

Page 9: ...l ClO solution LJED200g h chlorine dioxide generator at 2000mg l ClO solution LJED250g h chlorine dioxide generator at 2000mg l ClO solution LJED500g h chlorine dioxide generator at 2000mg l ClO solu...

Page 10: ...Section 3 Technical Data P a g e 7 3 2 Dimensions 3 2 1 Easyzon D Skid dimensions...

Page 11: ...dilution BSPf Precursor chemical 4mmID x 6mmOD tube compression Connection Description Mains power input M20 cable gland Signal input output M12 16 cable gland Chemical empty switch input M12 connect...

Page 12: ...ent supplier for further guidance Description Material Foot valve housing PVC PVDF Foot valve ball Ceramic PTFE Foot valve seat PVDF FPM PTFE Ceramic Foot valve outer seal gasket FPM PTFE 3 10 Other d...

Page 13: ...t is precisely measured and controlled via individual flowmeters 6 7 and solenoid valves 8 9 which allow the reaction to produce a 2 wt ClO2 solution Or 5 wt ClO2 with higher strength precursors A pre...

Page 14: ...position 5 1 Transport Packaging Please inspect packaging for damage upon delivery Unpack with care and check that all standard contents from the list below are present 5 2 Damages If your package ha...

Page 15: ...to a power supply There is a floor drain for flushing away of chemicals if spillage was to occur There is adequate ventilation and lighting It is safe from unauthorised access It meets all local regul...

Page 16: ...es Max length of chemical suction line 50 00m at 4mmID Asteady permanent pressureis required forthe unit to operate most efficiently if there isn t one it is recommended that a booster set or pressure...

Page 17: ...Section 6 Installation P a g e 1 4...

Page 18: ...use the electrical diagram to wire in to the correct terminals on the Easyzon D PCB 4 Select a seal insert from the kit provided with the correct number of holes and diameter for the cable s see secti...

Page 19: ...hand side of the Easyzon D skid Note The Pressure regulating valve should be set between 0 6 1 0 bar when the unit is batching see commissioning section 7 this is vital to the workings of the system...

Page 20: ...eter 33 0V 34 Emergency Stop 35 0V 36 Chlorite Drum Empty 37 0V 38 Chemical Bund Switch 39 0V 40 Acid Drum Empty 41 0V 42 Batch Tank Run Stop 43 0V 44 Not Active 45 0V Digital Inputs 46 Batch Tank Low...

Page 21: ...Section 6 Installation P a g e 18 6 5 2 Field Wiring Diagram Easyzon D PCB Iss 4 electrical diagram...

Page 22: ...ratus with a normally closed volt free alarm output can be connected into the Easyzon D PCB to halt the systems operation in the event of an external alarm state E g A chlorine dioxide gas sensor reac...

Page 23: ...Installation steps 1 Check mains voltage matches with that of the Easyzon D rating plate 100 240VAC 2 Position switch as close as reasonably possible to the Easyzon D system 3 Route the power supply...

Page 24: ...oll UP key until the Manual Inhibit function is active displayed 4 Continue to configure the control features of choice as detailed in section 8 3 8 5 5 On completing configuration keep the Easyzon D...

Page 25: ...Check the status and function of any external alarm output devices connected to the Easyzon D for example an alarm beacon remote PLC status 8 Check the status and function of any Modbus device that m...

Page 26: ...due to ClO2 gas The two chemical precursors hydrochloric acid HCl and sodium chlorite NaClO2 almost instantly form large quantities of toxic ClO2 gas which can also decompose in an explosive manner N...

Page 27: ...opriate LED symbol representation E g In this example the system is in a fault status The display screen shows the current fault and the red LED flashes This continues until the system is reset by the...

Page 28: ...ITE WARNING LEVEL LTRS 000 0 GENERATING CHLORITE USAGE SINCE REFILL LTRS 000 00 GENERATING ACID USAGE SINCE REFILL LTRS 000 00 GENERATING RESET ACID USAGE SINCE REFILL LTRS 000 0 ACIDE USAGE LAST 7 DA...

Page 29: ...CLOCK MINUTES 01 PROGRAM 6 SET CLOCK DAY 01 PROGRAM 6 SET CLOCK MONTH 01 PROGRAM 6 SET CLOCK YEAR 2001 PROGRAM 1 EXIT MENU PROGRAM 2 PRIME SYSTEM 5 CYCLES PROGRAM 3 ALARM DELAY 60 SECONDS PROGRAM 4 R...

Page 30: ...PROGRAM 11 ACID LOW ENABLED NO PROGRAM 12 BUND SWITCH ENABLED NO PROGRAM 13 AUXILIARY ALARM ENABLED NO PROGRAM 14 REMOTE INHIBIT ENABLED NO PROGRAM 15 SITE FLOWMETER ENABLED NO PROGRAM 10 CHLORITE LOW...

Page 31: ...el switch on a suction lance When the unit is being used in conjunction with a communications device it is possible for the relevant personnel to be notified when the chemical reaches the warning leve...

Page 32: ...d in normal operation 8 Service Menu 1 8 5 8 Chlorite Empty Activates an alarm state if the level of chlorite in the drum tank drops below the empty level switch If installed 10 Engineers Menu 8 5 9 A...

Page 33: ...Model 100g h 200g h 250g h 500g h 1 Exit Menu 2 Prime System Cycles 40 80 40 80 3 Alarm Delay Secs 60 60 60 60 4 Restart Delay Mins 45 45 45 45 5 Batch Delay Mins 0 0 0 0 6 Set Clock 7 Dosing Balance...

Page 34: ...mical 2 valve open preset amount of pulses Dilution cycle complete valve off Cycle time counter complete Yes Batch tank full Dilution valve on No Active alarm Yes System warning status for alarm delay...

Page 35: ...eam from the water take off point Fix leaks ask for permission before opening valves Check solenoid plug is illuminated If not look for wire breakage in panel or replace plug Check for blockages in so...

Page 36: ...e the open end of each suction line is immediately placed back into its drum or tank to avoid any chemical leakage on to the floor 5 Connect the open tube ends of the chemical precursor water purge tu...

Page 37: ...rage The Long term shutdown procedure should be followed prior to storage of the system see section 9 3 2 Correct storage will extend the systems service life Storage conditions A Cool dry generously...

Page 38: ...revent it from being switched on again DANGER Risk of explosion due to ClO2 gas The two chemical precursors hydrochloric acid HCl and sodium chlorite NaClO2 almost instantly form large quantities of t...

Page 39: ...pare parts Code Description Contents Model 3052350 Annual A B C D E F 100 500 3052351 Year 2 G 3052351 Year 4 G 3052352 Year 6 H J Diagram Legend A Chemical strainer screens B NRV C Venturi union O ri...

Page 40: ...ilter screen Nylon 1 x bowl Brass 1 x bowl O ring NBR 3051101 Pressure gauge 0 4 Bar with indication line 1 x pressure gauge Brass 3051204 Chemical solenoid valve assembly 1 x chemical control valve a...

Page 41: ...20 40 meets the essential health and safety requirements of the above mentioned directives To ensure presumption of conformity the product has been assessed for compliance with the following directive...

Page 42: ...hat the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical biological toxic flammable and radioactive material and that the lu...

Page 43: ...person Manufacturer order no Date of delivery Device type Serial number Nominal capacity Description of fault Service and conditions of the device Point of use system designation Accessories Ancillari...

Page 44: ...ion Gas sensor 19 Installation Level switches 19 Installation Location conditions 12 Installation Tube entry system 15 Installation Wall mounting 12 Easyzon Component list 10 Language selection 28 LED...

Page 45: ......

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