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BM16                                               10

MAINTENANCE AND SERVICE 

Maintenance and Service 

The Mortiser requires only minor maintenance, 
such as cleaning and lubrication and routine 
adjustment and sharpening of the chisel and bit. 

Dust the machine down after each use and, as 
necessary, use light applications of oil or grease 
to lubricate linkages, moving parts, etc. 

SHARPENING CHISEL & BIT 

The chisel and bit should be kept sharp for best 
performance. Blunt edges will give inaccurate 

mortises and can lead to overheating and 
breakage to chisel or bit. If chisel and bit are 
badly worn and become difficult to sharpen, 
they should be replaced. 

1. Sharpen the bit by using a small, smooth file, 
following the original shape of the bit. File the 
inside edge of the spur, the sides of the brad 
point, and the cutting edge inwards toward the 
flute of the bit. See Fig. 8. Do not file the outside 
edge of the spur as this will affect the diameter 
of the bit. 

2. Sharpen the chisel with a mortise chisel cutter  
with the correct size pilot. (Pilot size will differ 
depending on the size of your chisel). Two or 
three turns of the cutter in a carpenter's brace 
chuck should be enough to sharpen the chisel, as 
shown in Figure. 

 

 

3. Use a small, triangular, smooth file to relieve 
the inner corners of the chisel. See Figure. Remove 
any burrs from the outside of the chisel with a fine 
oilstone.     

 

  

Summary of Contents for BM16

Page 1: ...BM16 Bench Morticer with Sliding Table BM16 ORIGINAL INSTRUCTIONS SAFETY AND OPERATING MANUAL ...

Page 2: ...you with all information necessary for using the product safely and to ensure its long service life Closely observe all safety information in these instructions General Power Tool Safety Warnings 01 Symbols Cable Rating Chart 05 Machine Details and Product Features 06 Assembly 07 Operation Maintenance and Service 08 Lumberjack Guarantee 09 Declaration of Conformity 11 Parts List 12 Parts Diagram 1...

Page 3: ...the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp loca...

Page 4: ...he power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutti...

Page 5: ...tion of this machine c FOLLOW ALL WIRING CODES and recommended electrical connections d MAKE CERTAIN the machine is fastened to a supporting surface to prevent it from tipping over during operation e NEVER turn the mortiser ON before clearing the table of all objects tools scrap pieces etc f ALWAYS keep hands fingers and hair away from the rotating bit g DO NOT attempt to mortise material that doe...

Page 6: ...OCK THE SWITCH IN THE OFF POSITION to prevent unauthorized use 9 Using an Extension Cable a If an extension cable is required use an approved triple core extension cable suitable for the power input of the tool b Grounded tools always require a three wire extension cable c As the distance from the supply outlet increases you must use a heavier gauge extension cable Using extension cables with inad...

Page 7: ...s Caution Wear ear defenders The impact of noise can cause damage to hearing Amperes 7 5M 15M 25M 30M 45M 60M 0 2 0 6 6 6 6 6 6 2 1 3 4 6 6 6 6 6 6 3 5 5 0 6 6 6 6 10 15 5 1 7 1 10 10 10 10 15 15 7 1 12 0 15 15 15 15 20 20 12 1 20 0 20 20 20 20 25 Caution Risk of Injury Do not reach into the running saw blade Caution Wear a dust mask ...

Page 8: ...sel Auger Not supplied and also 5 8 with 1 2 bit shank Intended Use This power tool is intended to remove and collect wood shavings only Any other use is considered as not intended use and any damages or injuries result from this unintended use is at operators own risk This item is also not intended to be used for continuous production or production line use Product Features Mains Voltage Power Co...

Page 9: ...flawless operation of the tool All parts must be properly mounted and all conditions fulfilled that ensure faultless operation Damaged protective devices and parts must be immediately replaced by an authorised service centre Assembling the Handle Assemble hub of handle assembly A Raise mortising machine head A to the up position by turning handle B clockwise Installing chisel bit Loosen lock screw...

Page 10: ...t will go Lock the drill bit in place with the chuck key Loosen screw and push chisel up against the bushing then tighten screw This should provide the proper distance between the points of the chisel and the bit Installing extension rod Insert extension rod in hole show in Figure ...

Page 11: ...ence to the desired position and tightening lever B Depth stop A depth stop guide A Fig 6 is provided to limit the depth of the chisel B To adjust the depth stop guide A loosen handle C and lower head until the chisel B is at the desired depth Lower depth stop guide A until it is at the desired depth tighten handle C Guide the operation please Loosen the screw before use the handle A rotate the ha...

Page 12: ...ficult to sharpen they should be replaced 1 Sharpen the bit by using a small smooth file following the original shape of the bit File the inside edge of the spur the sides of the brad point and the cutting edge inwards toward the flute of the bit See Fig 8 Do not file the outside edge of the spur as this will affect the diameter of the bit 2 Sharpen the chisel with a mortise chisel cutter with the...

Page 13: ...ted to wear at different rates depending on usage 1 2 7 The product has not been used for hire purposes 1 2 8 The product has been purchased by you as the guarantee is not transferable from a private sale 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the product to you In our experience many initial problems with machines that are thought to be faul...

Page 14: ...oduct for any commercial business or resale purposes and we have no liability to you for any loss of profit loss of business business interruption or loss of business opportunity 3 2 This Guarantee does not confer any rights other than these expressly set out above and does not cover any claims for consequential loss or damage This Guarantee is offered as an extra benefit and does not affect your ...

Page 15: ...the Bench Morticer BM16 Is in compliance with the regulations included in the Directives 2006 95 EC EC DECLARATION OF CONFORMITY Certificate for EC type examination delivered by TÜV Rheinland LGA Rheinland LGA Products GmbH Tillystraße 2 90431 Nürnberg Verification No AM 50306313 0001 Person who declares Bill Evans 01 11 2016 The Director ...

Page 16: ...llar 38 Knob 10 Guide column 39 Lead screw 11 Screw 40 Pin 12 Localizer 41 Lead nut 13 Screw 42 Table 14 Cover 43 Clamp plate 15 Gear casing 44 Screw 16 Handle 47 Screw 17 Washer 48 Nut 18 Setting collar 49 Screw 19 Bolt 50 Screw 20 Chisel bushing 51 Rack 21 Chisel 52 Sliding plate 22 Screw 53 Washer 23 Nut 54 Screw 24 Drift 55 Drift 25 Base 56 Screw 26 Screw 57 Gas spring 27 Knob 58 Screw 28 Gear...

Page 17: ...BM16 15 No Description No Description 61 Bolt 70 Screw 62 Screw 71 Screw 63 Drift 72 Power cord 64 Screw 73 Screw 65 Washer 74 Angle block 66 Chuck 75 Closing ring 67 Switch 76 Screw 68 Column 77 Drift 69 Rack 78 Shaft Parts List ...

Page 18: ...BM16 16 Parts Diagram ...

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