LUMBERJACK CAMPER TRAILERS Camper Trailer Care & Maintenance Manual Download | Manualshive

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G. Servicing

Just as a car needs to be regularly serviced so does your Lumberjack Unit, these are not items to be left and ignored until
required. There are some checks & smaller servicing items you can conduct yourself while on your travels or at home, but other
items must be checked by a Lumberjack Servicing location or approved by Lumberjack servicing location.

Proper servicing is imperative to prolonging the life of your Unit & allowing you to enjoy many years of great camping trips.
Keeping your camper well serviced also means keeping it safe for your family & friends, neglecting to have brake pads checked or

Please refer to the table below for further information

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D07 Rev I

43

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Summary of Contents for Camper Trailer

Page 1: ...CARE MAINTENANCE MANUAL ...

Page 2: ...esponsible for conducting regular proper maintenance of your unit to prevent conditions arising from neglect or carelessness After studying this manual we recommend to keep this Owner s Manual along with your user guide in your Unit for handy reference should you need it while traveling DISCLAIMER The contents of this manual including but not limited to information about Lumberjack Camper Trailers...

Page 3: ... 11 BEFORE YOU LEAVE CAMP 11 Daily Checks 11 FIRST TRIP NOTICE 11 ON THE ROAD 12 TURNING OVERTAKING 12 OFF ROAD DRIVING 12 CONNECTION PLUGS 14 REVERSING 15 SAFETY DURING AND EMERGENCY STOP 15 BAD WEATHER 15 SECURING YOUR UNIT 15 D Set Up Operation 16 SETTING UP THE BASICS 16 Levelling your Unit 16 Kitchen Unit 16 Camper Annex Poles 16 Main Control Panels 17 Control Panel Components 18 INVERTER CHA...

Page 4: ...ance 34 Century Official Condition Check 34 Emergencies 35 Battery Warranty Century Branded Batteries 35 GAS BOTTLE AND REGULATOR 36 Gas Warning 36 WATER TANKS 36 General cleaning 36 Mould 36 Storage 36 ENSUITE ITEMS 36 Toilet Cassette 36 AIR CONDITIONERS 36 Brake Linings 37 Wheel Nuts 37 Handbrake Adjustment 37 240v ELECTRICAL SYSTEM 38 CANVAS 39 Tents Annexes Side Awnings 39 Seasoning 39 Storage...

Page 5: ...GENERAL STORAGE 42 G Servicing 43 LUMBERJACK SERVICING SCHEDULE 44 H TroubleShooting 45 GAS 45 WATER TANKS 45 ELECTRICAL 46 BATTERIES 47 I Notes 49 D07 Rev I 4 ...

Page 6: ... weekdays Our handover is limited to an overview of the trailer s usage We encourage you to ask questions during handover There is a lot of information to take in on the day Please take time to watch our YouTube videos beforehand and read through this user guide before you collect your trailer VEHICLE PREPARATION FOR HANDOVER Before your handover please ensure the vehicle you are using to tow your...

Page 7: ... Facebook Page for Lumberjack Camper Trailers Owners Lumberjack Family Page Here you can share your adventures with other Lumberjack owners share stories and ask questions about your trailer You ll be asked for your trailer VIN to join YOUTUBE We have loads of helpful videos on our YouTube channel You can find our helpful series Lumberjack tutorials where we make specialty videos focusing on singl...

Page 8: ...ss Warranty enquiries may take 3 5 days to go through the processing reviewing phase Under no circumstances will reimbursement be made for work done through unauthorised establishments without prior written consent from Lumberjack Lumberjack reserves the right to make product changes and improvements without imposing any obligation on itself for warranty purposes to install the same products or co...

Page 9: ... not initially apparent By purchasing such an item you agree to this statement in full accept that there are no warranties implied or expressed Lumberjack is under no obligation to repair or amend these imperfections unless otherwise stated in writing Warranties are not transferable under any circumstances Similarly if an item is sold to a third party by the original purchaser then all warranties ...

Page 10: ... distributed across the axle Any heavy cooking equipment should be kept in lower storage compartments preferable Ensure no items can move around during traveling times as this can result in damages to both the item and your Unit NEVER overload the Unit in a manner which causes the ball weight to exceed the vehicles towing capacity Do not load the cargo rack with more than 200Kg of weight as it cou...

Page 11: ...o punctures correct pressures for conditions o Hubs behind each wheel o Undercarriage Check General inspection o Shock absorbers all bolts in place no leaks o All poles present o All canvas pieces present o Batteries are fully charged o Tail lights plug as well as Anderson connection is working correctly o Lid latches firmly shut pins in place o Battery isolator off while driving Anderson plug con...

Page 12: ...ultiple times a day Items with this requirement will be marked Daily Checks 1 12v Led internal and external lighting turned off 2 Gas bottle turned off when not in use 3 Stabilizer legs up 4 Fit and adjust towing mirrors if required 5 Annexe poles ropes and pegs stowed 6 External doors securely closed locked 7 Main tent body zipped closed including windows doors 8 Jockey wheel Raised 9 Raise step ...

Page 13: ...get you re towing several metres of camper trailer or caravan behind and this means a different approach to overtaking Remember that the Units wheels don t exactly follow the car wheels they cut corners slightly You must make allowances for this Because the Unit will take a smaller but sharper curve than the car always allow a bit more length than you need when pulling back into the left after ove...

Page 14: ...en driving on sand it is important to lower tyre pressure on both the vehicle and Lumberjack Unit By lowering the pressure you will effectively create a larger footprint for the tyre which will reduce how far it sinks in sand Sand shape compaction will vary around the country so it is necessary to reduce the tyre pressures When driving in these conditions it is strongly advised you carry a tyre pr...

Page 15: ...nnections using dust covers these can be purchased at a low cost from vehicle accessory stores If by some accident dirt or debris gets caught in your Anderson plug use air to try and dislodge it e g small keyboard cleaning tools or air compressor on low settings If dirt or debris cannot be removed the head piece will need to be replaced Please Note DO NOT USE SHARP OBJECTS to dislodge anything in ...

Page 16: ...er than the tow vehicle It is advisable that everyone leaves the car and stays well clear when it is parked on the edge of a road or highway BAD WEATHER While camping you may encounter bad weather if bad weather is forecast take down the annex completely pack it away to avoid any damages weather damage is not covered by Lumberjack s warranty This extends to any side awnings installed on any pod ca...

Page 17: ...se timber boards under the stabiliser feet for added support to prevent sinking IMPORTANT NOTE DO NOT support the Unit s whole weight on the stabiliser legs They are designed to only stabilise the Unit not hold its weight The legs may collapse the feet may break if you apply weight to them Kitchen Unit Lighting the stove 1 Check the battery underneath the cooker is in good condition not leaking If...

Page 18: ...n internal control panel for the Mt Beauty It is fitted with dials to display the tank levels a volt ammeter buttons to control the lighting switches to operate the electrical components of the Unit their fuses Main Internal Control Panel Type 3 This is the main internal control panel for the Mt Beauty It is fitted with dials to display the tank levels a volt ammeter switches to operate the electr...

Page 19: ... of Fuses with various Amp ratings Fuses The fuses for control panels may be labelled D1 D2 D3 Black Fuse This fuse is for the control panel itself this can be unscrewed in order to replace the small fuse inside it if the display panel stops working Numbered Fuses The numbers on the fuse represents the amps that runs through it Should an issue occur causing a short circuit the fuse will protrude f...

Page 20: ...splay a light when active Switch C is used for controlling an electric awning or similar fixture this switch can rock up down sit in the middle When in the middle position it if inactive The up down arrows indicate whether you want the awning to extend or retract Isolator Switch which may be on main control panel Isolator Switch This is a main isolator switch turning this on or off will cut all po...

Page 21: ...If conditions are not good the solar panels will not activate Please Note If the panels are dirty their performance will be affected it is imperative for them to be kept clean to function at their full capacity For further instructions on the cleaning process of the solar panels please refer to the cleaning section of this manual HOT WATER SYSTEM Lumberjack hybrid caravan models will come with an ...

Page 22: ...ter pour this into an empty toilet cassette allow this to slush around during transport then empty prior to use Please Note Never store the black water cassette when it has not dried completely or has water inside this can lead to mold growth which could be harmful A helpful hint is to keep the spout cap off during storage so any moisture left inside can evaporate Interior Toilet Prior to use it i...

Page 23: ...r will close safely IMPORTANT Check to make sure the internal trailer hinges are free from canvas and fittings before completely closing the lid and that no canvas or cabin compartments are closed between the seals anywhere around the lid See example image below Example of Canvas being pinched in Lid 6 Once the lid is almost lying flat carefully pull down on the lid lock the lid down using the lid...

Page 24: ...lso available these emit a 120 decibel alarm if cut which will immediately inform any potential theft of your Unit To secure the tow block of your Unit a cable bike lock can be threaded through the tow block hole locked this prevents anyone from attaching the polyblock to a vehicle which would make taking the Unit very difficult Chains It s an old technique but works quite effectively Chain can be...

Page 25: ...grease have specified grease points Swing Arms There are two points on each swing arm which need greasing Hitch There are two kinds of hitch your trailer may have The poly block style has two grease points the Do35 has one Paint To best protect maintain the paint work on your Unit is to clean it regularly Please refer to the cleaning section of this manual for further information What to do if you...

Page 26: ...nto the inner shaft of the jockey wheel through the grease nipple 2 located behind the crank handle Crank the handle in a clockwise direction lowering the jockey wheel this will distribute the grease and work the grease along the entire thread NOTE If this jockey wheel is subjected to immersion in salt water or water crossings then maintenance should be carried out more regularly BE CAREFUL Do not...

Page 27: ...bar NOTE If this jockey wheel is subjected to immersion in salt water or water crossings then maintenance should be carried out more regularly BE CAREFUL Do not move Trailer if wheel is over extended When manoeuvring your trailer with weight on the jockey wheel keep the jockey wheel cranked to the lowest possible position to avoid bending or breaking Do not use damaged wheel If your jockey wheel i...

Page 28: ... the vehicle bumper or frame The cable can be attached many different ways We recommend connecting the break away as illustrated below Take the cable in a route through one of the safety chains then connect the cable loop to the towing vehicle Run the chain safely and loosely from the breakaway unit to the vehicle BE CAREFUL DO NOT pull the Break Away cord from the unit to use as a hand brake rath...

Page 29: ...n Step 9 Step 3 Tie a rope or strap around the cargo rack frame this rope will be used to hold the cargo rack as it is opened Step 4 Remove ONLY the ring pins from Latches A B At this stage DO NOT unhook the main latch The cargo rack will release and may cause damage or injury Step 5 Completely unhook Latch B D07 Rev I 28 ...

Page 30: ... use your cargo rack as a makeshift clothes rack for drying clothes swimwear or wetsuits BE CAREFUL Hold rope securely when opening the cargo rack to prevent it springing open which can cause injury or damage to the trailer It is highly recommended to remove all load from the cargo rack before opening to reduce strain possible bending of the support arms DO NOT overload the cargo rack the recommen...

Page 31: ...do not lift the Unit any higher than is required to remove the wheel When in position it is recommended to lower the stabiliser legs in the event of an emergency should the Unit come off the jack they can reduce any damage of the Unit dropping Loose remove the wheel nuts with a wheel brace Wheel brace or a 19mm socket on the breaker bar keep them in a safe place You can then remove the tyre refit ...

Page 32: ...ocks may need adjusting to tighten these seals to do this on the main exterior latches simply twist them tighter With the door locks use a spanner to tighten the bolt on the inside of the lock It is recommended to apply a silicone lubricant or spray e g WD 40 to the seals once a month this keeps the seals soft less prone to cracking It is also imperative to clear them of dirt or debris after a lon...

Page 33: ...be charged the same way as the batteries are connected in a parallel circuit this means you only need to connect the provided charger to the front Anderson plug in order to charge all the batteries in the Unit if your charger does not have an Anderson connection you can have an auto electrician change this connection to Anderson for you or proceed with charging via the next method It is ideal to h...

Page 34: ...ries to an extent can charge batteries which have fallen to a very low voltage level offer ultra low energy consumption or even eco friendly functions Care During storage When your Lumberjack Unit is being stored it is imperative to take care of the batteries If left for a long period of time in a low state of charge sulphation will build up inside the battery cause internal damage which could lea...

Page 35: ...n of this manual External Maintenance Caring for the exterior of the battery keeping it in good condition means a longer life for the battery It is important to inspect the exterior of the battery as if left in bad condition it can have a negative effect on the battery s performance Dirt dust or water can collect on the top of the battery and even cause an electrical pathway between the two termin...

Page 36: ...rotten egg smell which is highly toxic Overcharging can happen due to forgetting to turn a charger off incorrect settings or a faulty charger If overcharged the batteries can also heat up and cause high temperatures which can also lead to internal damage Vibrations Corrugations As the batteries are fitted to a Unit which will be moving around a lot they have been secured to the Unit to reduce vibr...

Page 37: ... that it could have various residues in it which can damage the tanks if left for a prolonged period or cause mould growth within the tanks Mould If you find that your tank has developed mould immediately flush any water from it use a store purchased specified tank cleaner on it as per its instructions Once the mould has been cleaned out use the red cordial method detailed in the troubleshooting s...

Page 38: ...y be traveling off road All forms of driving cause vibrations to the units over long periods of time these vibrations can sometimes loosen the wheel nuts so you MUST check them before every trip away every couple of hours while on the road when you get to your destination Handbrake Adjustment If the handbrake on your Unit seems to not be stopping it as well as it used to or it feels too loose you ...

Page 39: ...double power points live If not live the circuit breaker may need resetting How do I charge my batteries using the trailer s 240v 1 Ensure your trailer has power by checking it is plugged in at the inlet connection point outside the unit 2 Connect your charger to your unit either directly to the batteries or to the front anderson plug 3 Plug the 240v connection of the charger into one of the doubl...

Page 40: ...ere it has been soaked dried repeatedly to allow the fibers to swell shrink This process works to tighten the weave of the fabric draw the fibers closer together giving it a natural water repellency Storage Tips 1 Ensure the canvas is thoroughly dry before packing away Most fabrics are susceptible to mildew Mildew results when the canvas is folded when wet or stored in a damp place 2 Never store y...

Page 41: ...r This simple method will help prevent dirt from becoming deeply imbedded in the canvas and remove the need for more severe cleaning In most environments a thorough cleaning will be needed every two to three years 2 Do not apply soaps detergents cleaning fluids or insecticides Never use detergents or bleach which could ruin the water repellency and strip the colour of the canvas 3 Persistent mould...

Page 42: ...ponges dish cloths or soft bristled brushes in combination with warm water mild detergents When cleaning the floors use minimal water as the floor may warp if excessive water is used If moping is required dry mop only allow the Lumberjack Unit to dry completely with the doors open before closing it up for storage Please Note DO NOT use any kind of abrasive or strong cleaner as this can remove the ...

Page 43: ...om the constant pressure or cause premature aging from exposure to very cold or very hot conditions as the concrete changes temperatures according to the exterior conditions To avoid flat spots direct exposure to concrete there are purpose made tyre savers which can be purchased from most auto specialist stores These are U shaped heavy duty objects which the tyre sits in to maintain its round shap...

Page 44: ...r at home but other items must be checked by a Lumberjack Servicing location or approved by Lumberjack servicing location Proper servicing is imperative to prolonging the life of your Unit allowing you to enjoy many years of great camping trips Keeping your camper well serviced also means keeping it safe for your family friends neglecting to have brake pads checked or Please refer to the table bel...

Page 45: ...LUMBERJACK SERVICING SCHEDULE Further Note After 36 months continue to have all the items checked in 12 month time periods or as required D22 Lumberjack Servicing Schedule D07 Rev I 44 ...

Page 46: ...ble Wok Burner not igniting Clean around the jet check the burner head placement Windy weather can hinder this jet from igniting WATER TANKS If you are experiencing problems with your water tanks pumps there are a number of reasons that may have caused this please review the following troubleshooting tips to solve the potential issues Problem Possible Cause Remedy Pump Not Working No power from co...

Page 47: ...battery terminals Damaged wiring Conduct a quick visual inspection Then contact LJ for further instructions Lights not working Tripped circuit breaker Reset the main circuit breaker Poor connection Check the wiring along the lights for damages If damaged turn the main isolator switch off Then wrap electrical tape around only the damaged wire as a temporary solution Then contact LJ for further inst...

Page 48: ...ries connected to your charger for a minimum of 24 hours Battery not charging from anderson connection Faulty plug connection Confirm the plugs are firmly connected Damaged anderson plug Check the plug is clear from debris the pins are not damaged Battery dropping power too quickly Overloading power system Ensure there is not an excessive amount of power being drawn from the system e g running a f...

Page 49: ...he charger to begin showing signs of charging 5 Keep it connected for a MINIMUM 24 hours UNLESS the charger shows a full charge state you may disconnect the charger when it indicates the battery is fully charged Please Note If the cell is dead it may not be able to charge to its full capacity If this is the case your charger should pick up on this shut itself off to prevent over charging if fitted...

Page 50: ...____________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ _______________________________...

Page 51: ... be able to operate it confidently correctly safely We know the information you have just reviewed can be a lot to take in but we cannot stress enough the importance of understanding taking it in This information can help you keep your Unit in tip top condition for years to come If you have any further questions on the information contained within this manual feel free to give us a call on 1300 30...

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