L-0356E
Motor driven gear pump
ACM-
Ⅱ
INSTRUCTION
MANUAL
LUBE
CORPORATION
・
For your safety, read and understand this manual
thoroughly before handling the pump.
Keep this manual at a designated place for easy
access at all times.
Page 1: ...or driven gear pump ACM Ⅱ INSTRUCTION MANUAL LUBE CORPORATION For your safety read and understand this manual thoroughly before handling the pump Keep this manual at a designated place for easy access at all times ...
Page 2: ...thoroughly before handling the pump In addition to the above the marks below will also appear in this manual Please read the following explanation in order to handle the pump correctly Indicates referential information or points to which special attention should be paid while handling the pump If ignored the pump and or the machine could be damaged Indicates referential information or points which...
Page 3: ...include with the pump all the manuals and any other documents found supplied at the time of initial installation Disposal of pump Oil Make sure to dispose pump or oil as designated by national laws and or local regulations Japan LUBE Corporation Head Office 3 30 16 Horizon 1 Nishi Waseda Shinjuku ku Tokyo 169 0051 Japan TEL 81 3 3204 8431 FAX 81 3 3204 8520 China LUBE LUBRICATING SYSTEM SHANG HAI ...
Page 4: ...2 1 Specifications 7 2 2 Name of each component 7 3 Installation 8 3 1 Environmental requirement 8 3 2 Mounting unit 8 3 3 Wiring 9 3 4 Tubing connection 10 3 5 Oil volume adjusting valve 10 4 Lubricating oil and refilling 11 4 1 Lubricating oil to be used 11 4 2 Refilling lubrication oil 11 5 Maintenance 12 5 1 Suction filter 12 5 2 Troubleshooting 13 Appendix Oil contamination Causes and measure...
Page 5: ...r own cost Carefully read this manual to understand the contents before handling the pump Keep this manual at a designated place for easy access at all times This pump is handled by only personnel who have the knowledge and skill of its installation and adjustment Never modify or change this pump without prior permission of LUBE Strictly observe the instructions on the labels affixed to the pump Ｗ...
Page 6: ...ＥＮＣＹ ５０Ｈｚ ６０Ｈｚ ＲＡＴＥＤ ＯＵＴＰＵＴ ２５Ｗ ＡＭＰＥＲＥ ０ ５１Ａ ０ ５２Ａ ＭＡＤＥ ＩＮ ＪＡＰＡＮ Ｉｎｓ Ｃｌａｓｓ Ｂ ＣＯＲＰＯＲＡＴＩＯＮ ＤＩＲＥＣＴＩＯＮ ＯＦ ＲＯＴＡＴＩＯＮ ＮＯ ＲＥＶＥＲＳＥ ＲＯＴＡＴＩＯＮ Ｉｎｓ Ｃｌａｓｓ Ｂ ＭＡＤＥ ＩＮ ＪＡＰＡＮ ＣＯＲＰＯＲＡＴＩＯＮ ＤＩＲＥＣＴＩＯＮ ＯＦ ＲＯＴＡＴＩＯＮ ＮＯ ＲＥＶＥＲＳＥ ＲＯＴＡＴＩＯＮ ＶＯＬＴＡＧＥ ＦＲＥＱＵＥＮＣＹ ＲＡＴＥＤ ＯＵＴＰＵＴ ２５Ｗ ＡＭＰＥＲＥ ３φ ２２０Ｖ ３φ ２００Ｖ ３φ ２３０Ｖ ５０Ｈｚ ６０Ｈｚ ６０Ｈｚ ６０Ｈｚ ０ ２３Ａ ０ ２１Ａ ０ ２１Ａ ０ ２２Ａ ...
Page 7: ...6 1 2 2 Location of labels Inside Outside ...
Page 8: ... Hz Rated amperage 0 51 0 52A 0 23 0 21A Rated output 25W Ins Class B Direction of rotation Counter clockwise from motor upper side Motor Condenser 8μF Discharge volume 60 m min Discharge pressure 0 8 MPa Relief valve set pressure Pump Working viscosity range 32 1300 mm2 s Oil volume adjusting valve Terminal box Wiring port φ6 12 Terminal Discharge port M8 1 Motor Suction filter Pump flange Relief...
Page 9: ... Mounting unit Make sure to fix the pump firmly Insufficient mounting of the pump could fall itself and cause injury Mount and fix the pump firmly using four 4 M6 bolts LUBE recommends anti vibration rubber to be applied when the pump is exposed to vibration Be sure to allow necessary space around the pump for operation and maintenance ＣＡＵＴＩＯＮ ...
Page 10: ...le cable diameter φ6 12mm Applicable lead wire AWG20 12 0 5 3 5 mm2 Stripping length 8mm In the case of stick terminal use Conformity stick terminal For 0 75 2 5 mm2 Only qualified personnel electrical work can connect wiring ＷＡＲＮＩＮＧ Terminal cover installation screw With rubber seal and metal washer Terminal cover Cable gland Cable clamp Terminal block Gasket Gasket Cable clamp Terminal block Ter...
Page 11: ...ection After connection make sure there is no oil leakage from the joint Discharge pressure of a pump is adjusted 0 8 MPa at a relief valve Please do not change discharge pressure 3 5 Oil volume adjusting valve The oil amount adjustment screw is set to the full discharge position maximum discharge amount when delivered from the factory Adjust the oil amount as follows 1 Loosen the cap 2 Loosen the...
Page 12: ...When the oil in the tank reaches the Ｌ level on the oil level gauge provided refill the tank with more oil up to the Ｈ level from the refill port on the pump flange Use new lubricating oil If lubricating oil contains any foreign substances clogging may occur causing the pump to stop discharging oil Refill it through the refill port that you find above the pump flange Keep checking the oil level ga...
Page 13: ...sk of the operator getting an electric shock or the fingers being pinched in moving parts of the pump drive unit Proper lubrication cannot be expected if the suction filter is clogged or become dirty because oil may not sucked well Clogged or dirty suction filter may cause over load too When oil is reused remove sediments in the tank Otherwise sediments will flow to the pump suction opening and ma...
Page 14: ...shed or disconnected Tighten or replace the connecting parts No oil discharged from pump Viscosity is too high so that oil can not be sucked Recheck oil in use and replace it to proper oil Refer to 4 Lubricating oil and refilling No oil discharged from pump due to any of above causes Refer to above measures Foreign particle s at the ball seating section of relief valve Contact LUBE Pump discharge ...
Page 15: ...hands until it stops and then tighten it two and a half to three turns with a spanner etc 7 1 Trouble Cause Measures to take Oil leaking from pump discharge port or pipe connection parts on machine Due to looseness or excessive tightness Tighten them with proper torque or re pipe them For proper torque refer to Tightening level for connecting sections of the next page Pressure in main tubing is no...
Page 16: ...ng construction During operation Foreign particles from outside or generated inside of the system Condensation of the moisture in the air due to change in temperature or sludge by oxidation of lubrication oil itself Measures 1 Clean the tank and remove the foreign particles 2 Keep the oil for refilling in the proper place If the system is installed and or oil is stored outdoors proper care must be...
