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LSIS G100, Operation Manual

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LSIS G100 Operation Manual Download Page 102

4.12  Torque Boost 

4.12.1 Manual Torque Boost 

Manual torque boost enables users to adjust output voltage during low speed 
operation or motor start. Increase low speed torque or improve motor starting 
properties by manually increasing output voltage. Configure manual torque boost 
while running loads that require high starting torque, such as lift-type loads. 

Group  Code 

Name 

Setting 

Setting Range 

Unit 

dr 

15 

Torque boost 
mode 

0 

Manual 

0

–1 

- 

16 

Forward Torque 
boost 

2.0 

0.0

–15.0 

% 

17 

Reverse torque 
boost 

2.0 

0.0

–15.0 

% 

 

Manual Torque Boost Setting Details 

Code and 

Features 

Description 

dr.16 Fwd Boost  Set torque boost for forward operation. 

dr.17 Rev Boost  Set torque boost for reverse operation. 

 

 

 

 

Excessive torque boost will result in over-excitation and motor overheating. 

 

 

Summary of Contents for G100

Page 1: ...This operation manual is intended for users with basic knowledge of electricity and electric devices LSLV G100 is the official name for G100 ...

Page 2: ...al printed circuit board PCB or any contact points when the power is on Also do not start the product when the cover is open This may cause an electrical shock due to the exposure of high voltage terminals or live parts Even if the power is off do not open the cover unless it is absolutely necessary like for the wiring operation or for regular inspection Opening the cover may still cause an electr...

Page 3: ... devices The connection terminals and parts below have electrical protection class 0 This means that the protection class of the circuit depends on basic insulation and there is a danger of electric shock if the basic insulation is not working properly Therefore take the same protective measures as handling the power line when connecting wires to the terminals or the device below or when installin...

Page 4: ... Remarque Le courant maximum de court circuit présumé autorisé au connecteur d alimentation électrique est défini dans la norme IEC 60439 1 comme égal à 100 kA Selon le MCCB sélectionné la série LSLV G100 peut être utilisée sur des circuits pouvant fournir un courant RMS symétrique de 100 kA maximum en ampères à la tension nominale maximale du variateur Le tableau suivant indique le MCCB recommand...

Page 5: ...otor p 200 p 289 What is auto tuning p 131 What are the recommended wiring lengths p 27 The motor is too noisy p 150 I want to apply PID control on my system p 123 What are the factory default settings for P1 P5 multi function terminals p 24 I want to check recent trips and fault histories p 280 I want to change the inverter s operation frequency using volume resistance p 49 I want to install a fr...

Page 6: ... the Display 3 1 2 Operation Keys 3 1 3 Control Menu 3 2 Learning to Use the Keypad 3 2 1 Group and Code Selection 3 2 2 Navigating Directly to Different Codes Jump Codes 3 2 3 Setting Parameter Values 3 3 Actual Application Examples 3 3 1 Acceleration Time Configuration 3 3 2 Frequency Reference Configuration 3 3 3 Jog Frequency Configuration 3 3 4 Parameter Initialization 3 3 5 Frequency Setting...

Page 7: ...uency Hold by Analog Input 4 3 Multi step Frequency Configuration 4 4 Command Source Configuration 4 4 1 The Keypad as a Command Input Device 4 4 2 Terminal Block as a Command Input Device Fwd Rev Run Commands 4 4 3 Terminal Block as a Command Input Device Run and Rotation Direction Commands 4 4 4 RS 485 Communication as a Command Input Device 4 5 Forward or Reverse Run Prevention 4 6 Power on Run...

Page 8: ...4 15 2 DC Braking After Stop 4 15 3 Free Run Stop 4 15 4 Power Braking 4 16 Frequency Limit 4 16 1 Frequency Limit Using Maximum Frequency and Start Frequency 4 16 2 Frequency Limit Using Upper and Lower Limit Frequency Values 4 16 3 Frequency Jump 4 17 2nd Operation Mode 4 18 Multi Function Input Terminal Control 4 19 Fire Mode Operation 5 Learning Advanced Features 5 1 Operating with Auxiliary R...

Page 9: ...gy Buffering 5 12 Energy Saving Operation 5 12 1 Manual Energy Saving Operation 5 12 2 Automatic Energy Saving Operation 5 13 Speed Search Operation 5 14 Auto Restart Settings 5 15 Operational Noise Settings Change of Carrier Frequency Settings 5 16 2nd Motor Operation 5 17 Commercial Power Source Transition 5 18 Cooling Fan Control 5 19 Input Power Frequency and Voltage Settings 5 20 Parameter sa...

Page 10: ...tection 6 2 2 External Trip Signal 6 2 3 Inverter Overload Protection 6 2 4 Speed Command Loss 6 2 5 Dynamic Braking DB Resistor Configuration 6 3 Under load Fault Trip and Warning 6 3 1 Fan Fault Detection 6 3 2 Lifetime Diagnosis of Components 6 3 3 Low Voltage Fault Trip 6 3 4 Output Block by Multi Function Terminal 6 3 5 Trip Status Reset 6 3 6 Inverter Diagnosis State 6 3 7 Operation Mode on ...

Page 11: ... Common Area Parameter 7 6 G100 Expansion Common Area Parameter 7 6 1 Monitoring Area Parameter Read Only 7 6 2 Control Area Parameter Read Write 7 6 3 Memory Control Area Parameter Read and Write 8 Table of Functions 8 1 Operation Group 8 2 Drive Group PAR dr 8 3 Basic Function Group PAR bA 8 4 Expanded Function Group PAR Ad 8 5 Control Function Group PAR Cn 8 6 Input Terminal Block Function Grou...

Page 12: ...10 2 Storage and Disposal 10 2 1 Storage 10 2 2 Disposal 11 Technical Specification 11 1 Input and Output Specification 11 2 Product Specification Details 11 3 External Dimensions 11 4 Peripheral Devices 11 5 Fuse and Reactor Specifications 11 6 Terminal Screw Specification 11 7 Braking Resistor Specification 11 8 Continuous Rated Current Derating 11 9 Heat Emission 11 10Remote Keypad Option Produ...

Page 13: ...ct groups based on drive capacity and power source specifications Product name and specifications are detailed on the rating plate Check the product specification before installing the product and make sure that it is suitable for the intended use For more detailed product specifications refer to 11 1 input and Output Specification on page 303 Note Open the packaging and check the product name fir...

Page 14: ......

Page 15: ...1 2 Part Names See the assembly diagram below for the part names Detailed images may vary between product groups 0 4 4 0 kW 3 Phase ...

Page 16: ...5 5 7 5 kW 3 Phase ...

Page 17: ...load 10 40 Ambient humidity Less than 95 relative humidity no condensation Storage temperature 20 65 C Environmental factors An environment free from corrosive or flammable gases oil residue or dust Operation altitude oscillation Lower than 3 280 ft 1 000 m above sea level less than 1G 9 8 m sec2 Apply derating of 1 at a time on voltage output current for every 100 m increase starting from 1 000 m...

Page 18: ...location consider the following points The location must be free from vibration and the inverter must be installed on a wall that can support the inverter s weight The inverter can become very hot during operation Install the inverter on a surface that is fire resistant or flame retardant and with sufficient clearance around the inverter to allow air to circulate ...

Page 19: ...d around the product When installing the product inside the panel carefully consider the position of the product s cooling fan and the ventilation louver The product must be placed for the cooling fan to discharge heat satisfactorily during the operation ...

Page 20: ... installing multiple inverters in one location arrange them side by side and remove the top covers The top covers MUST be removed for side by side installations Use a flat head screwdriver to remove the top covers ...

Page 21: ... If you are installing multiple inverters of different ratings provide sufficient clearance to meet the clearance specifications of the larger inverter ...

Page 22: ...ring Use copper cables rated for 300 V 75 for control terminal wiring Ground Cable and Power Cable Specification Capacity kW Ground Power Terminal Wiring Terminal Block Size mm2 AWG mm2 AWG R S T U V W R S T U V W 3 Phase 200 V 0 4 4 12 1 5 1 5 16 16 M3 0 75 1 5 4 12 4 2 5 12 14 M4 2 2 4 6 10 6 6 10 10 M4 5 5 6 10 16 10 6 8 M4 7 5 3 Phase 400 V 0 4 2 5 14 1 5 1 5 16 16 M3 5 0 75 1 5 2 2 4 6 10 2 5...

Page 23: ... basic configuration diagram provided below to understand the procedures and installation methods to be followed to install the product correctly Installation Flowchart The flowchart lists the sequence to be followed during installation Install the product following the flowchart and check the operation status For more information on each step refer to the pages below ...

Page 24: ... of user manual after fully installing the necessary parts such as the cover and circuit breaker Do not start or stop the inverter with a magnetic contactor This may cause damage to the inverter If the inverter is damaged and loses control the machine may cause a dangerous situation Install an additional safety device such as an emergency brake to prevent these situations High levels of current dr...

Page 25: ...ing fan s air flow Select a wall or panel suitable to support the installation Refer to 11 3 External dimensions on page 307 and check the inverter s mounting bracket dimensions 1 Use a level to draw a horizontal line on the mounting surface and then carefully mark the fixing points 2 Drill the two upper mounting bolt holes and then install the mounting bolts Do not fully tighten the bolts at this...

Page 26: ...tighten fully to mount the inverter Ensure that the inverter is placed flat on the mounting surface and that the installation surface can securely support the weight of the inverter Note The quantity and dimensions of the mounting brackets vary based on the frame size Refer to 11 3 External dimensions on page 307 for detailed information about your model ...

Page 27: ... when moving it Use a transport method that is suitable for the weight of the product Some high capacity inverters can be too heavy for one person to carry Use an adequate number of people and transport tool to safely move the product Do not install the inverter on the floor or mount it sideways against a wall The inverter must be installed vertically on a wall or inside a panel with its rear flat...

Page 28: ...y system for this equipment inverter Do not use a TT TN IT or corner grounded system with the inverter The equipment may generate direct current in the protective ground wire When installing the residual current device RCD or residual current monitoring RCM only Type B RCDs and RCMs can be used Use cables with the largest cross sectional area appropriate for power terminal wiring to ensure that vo...

Page 29: ...p Disassemble each cover in the following order 1 Loosen the bolt that secures the front cover R Push and hold the latch on the right side of the cover Then remove the cover by lifting it from the bottom and moving it away from the front of the inverter Note If you have installed the remote keypad remove the plastic cover under the lower right part of the control terminal cover and then connect th...

Page 30: ...10 to find the appropriate cable specification for your installation 2 Connect the other ends of the ground cables to the supply earth ground terminal Note 200 V products require Class 3 grounding Resistance to ground must be 100Ω 400 V products require Special Class 3 grounding Resistance to ground must be less than 10 Ω Make sure to install ground connection between the equipment and the motor f...

Page 31: ...T terminals Connecting them to the U V W terminals causes internal damages to the inverter Motor should be connected to the U V and W Terminals Arrangement of the phase sequence is not necessary Appliquer des couples de marche aux vis des bornes Des vis desserrées peuvent provoquer des courts circuits et des dysfonctionnements Ne pas trop serrer la vis car cela risqué d endommager les bornes et de...

Page 32: ...0 4 0 8 kW 1 5 2 2 kW 4 0 kW ...

Page 33: ...inverters 4 0 kW capacity ensure that the total cable length does not exceed 165 ft 50 m Long cable runs can cause reduced motor torque in low frequency applications due to voltage drop Long cable runs also increase a circuit s susceptibility to stray capacitance and may trigger over current protection devices or result in malfunction of equipment connected to the inverter Voltage drop is calculat...

Page 34: ...ated ring lugs when connecting cables to R S T and U V W terminals The inverter s power terminal connections can cause harmonics that may interfere with other communication devices located near to the inverter To reduce interference the installation of noise filters or line filters may be required Are advanced phase capacitors surge protection and electromagnetic interference filters installed cor...

Page 35: ...at the cables selected meet or exceed the specifications in 1 5 Cable Selection on page 10 before installing them Control Board Switches Switch Description SW1 NPN PNP mode selection switch SW2 Terminating Resistor selection switch Connector Name Description RJ 45 Connector Connect to Remote I O or smart copier connect with RS 485 communication ...

Page 36: ...t terminals and setup are as follows P1 Fx P2 Rx P3 BX P4 RST P5 Speed L CM Sequence common terminal Common terminal for terminal input RS 485 communication and analog terminal inputs and outputs Analog input VR Terminal for frequency reference setting Used to setup or modify a frequency reference via analog voltage or current input Maximum Voltage Output 12 V Maximum Current Output 100 mA Potenti...

Page 37: ...r a DC voltage Output Voltage 0 10 V Maximum output voltage current 12 V 10 mA Factory default output Frequency Digital Output 24 External 24V power source Maximum Current Output 100 mA A1 C1 B1 Fault signal output 1 Sends out alarm signals when the inverter s safety features are activated AC 250 V 1 A DC 30 V 1 A Fault condition A1 and C1 contacts are connected B1 and C1 open connection Normal op...

Page 38: ... crimp terminals to fit various cable sizes Part Number P N Cable Spec Dimensions inches mm Manufacturer AWG mm2 L P d1 D CE005006 22 0 50 12 0 6 0 1 3 3 2 JEONO Jeono Electric http www jeono com CE007506 20 0 75 12 0 6 0 1 5 3 4 CE010006 18 1 0 12 0 6 0 1 7 3 6 If the length L of the crimp terminals exceeds 0 5 12 7mm after wiring the control terminal cover may not close fully ...

Page 39: ...t exceed 165 ft 50 m Ensure that the length of any safety related wiring does not exceed 100 ft 30m Use ferrite material to protect signal cables from electro magnetic interference Take care when supporting cables using cable ties to apply the cable ties no closer than 6 inches from the inverter This provides sufficient access to fully close the front cover When making control terminal cable conne...

Page 40: ...NP NPN selection switch SW1 on the control board Refer to the following information for detailed applications PNP Mode Source Select PNP using the PNP NPN selection switch SW1 CM is the common ground terminal for all analog inputs at the terminal and P24 is 24 V internal source If you are using an external 24 V source build a circuit that connects the external source and the CM terminal ...

Page 41: ...e Sink Select NPN using the PNP NPN selection switch SW1 CM is the common ground terminal for all analog inputs at the terminal and P24 is 24 V internal source Note that the factory default setting is NPN mode ...

Page 42: ...te grounding point on one phase of a delta connection End of a single phase is grounded A 3 phase connection without grounding Do not activate the EMC filter if the inverter uses a power source with an asymmetrical grounding structure for example a grounded delta connection Otherwise it may cause an electrical shock and result in personal injury or even death Before opening the cover to start work...

Page 43: ...ion Check the location of the EMC filter on off screw and attach the plastic washer to the screw under the control terminal block Step 7 Assembling the front cover After completing the wiring and basic configurations assemble the front cover in order Note that the assembly procedure may vary according to the product group or frame size of the product ...

Page 44: ...ce cables correctly connected to the input terminals of the inverter Caution connecting the power source to the U V W terminals may damage the inverter p 19 Are the motor output cables connected in the correct phase order Caution motors will rotate in reverse direction if the three phase cables are not wired in the correct rotation p 19 Are the cables used in the power terminal connections correct...

Page 45: ...ng less than 100 ft 30 m p 27 Miscellaneous Are optional cards connected correctly Is there any debris left inside the inverter p 14 Are any cables contacting adjacent terminals creating a potential short circuit risk Are the control terminal connections separated from the power terminal connections Have the capacitors been replaced if they have been in use for more than 2 years Have the fans been...

Page 46: ...that the motor rotates in the correct direction If the motor is rotating in the reverse direction refer to the details below Ensure that the motor accelerates and decelerates according to the set times and that the motor speed reaches the frequency reference Note If the forward command Fx is on the motor should rotate counterclockWise when viewed from the load side of the motor If the motor rotate...

Page 47: ... inverter Parameter settings may have to be adjusted depending on the load Do not supply the inverter with an input voltage that exceeds the rated voltage for the equipment This may cause damage to the inverter Before running the motor at maximum speed confirm the motor s rated capacity As inverters can be used to easily increase motor speed take caution to ensure that motor speeds do not accident...

Page 48: ......

Page 49: ...ing the keypad Become familiar with the correct basic operation method before advancing to more complex uses by setting the various features of the inverter and giving an operation command by changing the frequency or input voltage 3 1 About the Keypad The keypad is composed of two main components the display and the operation input keys Refer to the following illustration to identify part names a...

Page 50: ...ction key RUN Indicator LED turns on steady during an operation and flashes during acceleration or deceleration FWD Indicator LED turns on steady during forward operation REV Indicator LED turns on steady during reverse operation The table below lists the way that the keypad displays characters letters and numbers Display Number characte r Display Number characte r Display Number characte r Displa...

Page 51: ...nimum number of digits ENTER key Switches from the selected state of parameter to the input state Edits parameter and apply change Accesses the operation information screen during failure on the failure screen Volume Used to set the operation frequency Operates as ESC key if two keys out of MODE SHIFT key key and key are entered at the same time Press ESC in the group navigation mode to go to the ...

Page 52: ...nfigures output terminal related features such as relays and analog outputs Communication Configures communication features for RS 485 or other communication options Application Configures functions related to PID control Protection Configures motor and inverter protection features Motor 2 Configures secondary motor related features The 2nd motor appears on the keypad only when one of the multi fu...

Page 53: ...ge Note When moving up and down through the codes using the and keys in each group there are cases where the code number does not increase or decrease This is because the number was left blank in the inverter program by expecting additional features or the program was set up to not display the unused features Example If Ad 24 frequency limit code is set to 0 No Ad 25 frequency lower limit value an...

Page 54: ...d Display 1 Ensure that you are currently at the first code of the Drive group dr 0 2 Press the ENT key Number 9 will flash 3 Press the key and change the ones place number to 5 so the destination code is 95 4 Press the MODE to move to the tens place The cursor will move to the left and 05 will be displayed At this time the number 0 will be flashing 5 Press the key to change the tens place number ...

Page 55: ...dit using the Mode key change the value using the and keys and then press the ENT key Press the MODE key for longer than 1 second to move to the left place value The selected value will flash on the display 3 Press the ENT key again to save the changes Note A flashing number on the display indicates that the keypad is waiting for an input from the user Changes will be saved when the ENT key is pre...

Page 56: ...indicates that the current acceleration time is set to 5 0 seconds The flashing value is ready to be modified by using the keypad 4 Press the MODE key to change the place value 5 in the ones place from 5 0 will flash This indicates the flashing value 5 is ready to be modified 5 To make the target value 16 0 press the key to change the ones place value to 6 6 Press the MODE key to move to the tens ...

Page 57: ... place value to 3 5 Press the MODE key 2 times The 0 in the second decimal place will flash 6 To make the target value 30 05 press the key to change the second decimal place value to 5 and then press the ENT key The selected value will flash on the display 7 Press the ENT key again to save the changes Flashing stops The frequency reference has been configured to 30 05 Hz Note A flashing number on ...

Page 58: ...ad Display 1 Go to code 11 dr 11 in the Drive group 2 Press the ENT key The current Jog Frequency value 10 00 for code dr 11 is displayed 3 Press the MODE key 3 times to move to the tens place value 1 in the tens place will flash 4 To make the target value 20 00 press the key to change the tens place value to 2 and then press the ENT key The selected value will flash on the display 5 Press the ENT...

Page 59: ...place value to 3 4 Press the MODE key to move to the tens place value 5 To make the target value 93 press the or key to change the tens place value 9 6 Press the ENT key Code dr 93 will be displayed 7 Press the ENT key once again The current parameter value for code dr 93 is set to 0 Do not initialize 8 Press the key to change the value to 1 All Grp and then press the ENT key The parameter value w...

Page 60: ...tens place will flash 4 Press the key to change it to 10 00 and then press the ENT key The selected value will flash on the display 5 Press the ENT key again to save the changes The reference frequency has been changed 6 Refer to the wiring diagram at the bottom of the table and turn on the switch between the P1 FX and CM terminals The RUN indicator light flashes and the FWD indicator light comes ...

Page 61: ... the inverter 2 Ensure that the first code of the Operation group is selected and code 0 00 Command Frequency is displayed 3 Press the key 4 times Move to the Frq Frequency reference source code 4 Press the ENT key The Frq code in the Operation group is currently set to 0 keypad 5 Press the key to change the parameter value to 2 Fx Rx 1 Set frequency input to potentiometer and then press the ENT k...

Page 62: ...t flashes again and the current deceleration frequency is displayed When the frequency reaches 0 Hz the RUN and FWD indicator lights turn off and the frequency reference 10 00 is displayed again Wiring Diagram Operation Pattern Note The instructions in the table are based on the factory default parameter settings The inverter may not work correctly if the default parameter settings are changed aft...

Page 63: ...ency input has been configured for the keypad 7 Press the key 1 times Move to the Frq Frequency reference source code 8 Press the ENT key The Frq code in the Operation group is currently set to 0 keypad 9 Press the key to change the parameter value to 4 V0 Set frequency input to internal potentiometer and then press the ENT key The parameter value will flash 10 Press the ENT key once again The Frq...

Page 64: ...f and the frequency reference 10 00 is displayed again Wiring Diagram Operation Pattern Note The instructions in the table are based on the factory default parameter settings The inverter may not work correctly if the default parameter settings are changed after the inverter is purchased In such cases initialize all parameters to reset the values to factory default parameter settings before follow...

Page 65: ...he Operation group is selected and code 0 00 Command Frequency is displayed 2 Press the or key to move to the Cur code 3 Press the ENT key The output current 5 0 A is displayed 4 Press the ENT key once again Returns to the Cur code Note You can use the dCL DC link voltage monitor and vOL output voltage monitor codes in the Operation group in exactly the same way as shown in the example above to mo...

Page 66: ... the ENT key and then the key The operation frequency at the time of the fault 30 00 Hz is displayed 3 Press the key The output current at the time of the fault 5 0 A is displayed 4 Press the key The operation status at the time of the fault is displayed ACC on the display indicates that the fault occurred during acceleration 5 Press the STOP RESET key The inverter resets and the fault condition i...

Page 67: ...ip records can be retrieved as shown in the following example If a warning situation occurs while operating with the entered frequency a display and the current screen will flash in 1 second intervals Refer to 6 3 Under load Fault Trip and Warning on page 194 for more details ...

Page 68: ......

Page 69: ...RJ45 connector p 70 Frequency Hold by Analog Input Enables the user to hold a frequency using analog inputs at terminals p 70 Multi step frequency configuration Configures multi step frequency operations by receiving an input at the terminals defined for each step frequency p 71 The Keypad as a Command Input Device Configures the inverter to start the operation with the RUN key on the keypad and s...

Page 70: ... speed Multi function terminals must be configured for this command p 85 Linear V F pattern operation Used for loads that require constant torque regardless of the frequency p 85 Square reduction V F pattern operation Configures the inverter to run the motor at a square reduction V F pattern Fans and pumps are appropriate loads for square reduction V F operation p 86 User V F pattern Operation Ena...

Page 71: ... the load stops due to residual inertia p 96 Power braking Configures the inverter to provide optimal motor deceleration without tripping over voltage protection p 97 Start maximum frequency configuration Configures the frequency reference limits by defining a start frequency and a maximum frequency p 98 Frequency Limit Using Upper and Lower Limit Frequency Values Configures the frequency referenc...

Page 72: ...cy from the Keypad Direct Input You can modify frequency reference by using the keypad and apply changes by pressing the ENT key To use the keypad as a frequency reference input source go to the Frq Frequency reference source code in the Operation group and change the parameter value to 0 Keypad 1 Input the frequency reference for an operation at the 0 00 Command Frequency code in the Operation gr...

Page 73: ...as the Source You can set the frequency by inputting the voltage from the V1 terminal frequency setting voltage terminal from the control terminal block Use voltage inputs ranging from 0 to 10 V unipolar for forward only operation Use voltage inputs ranging from 10 to 10 V bipolar for both directions where negative voltage inputs are used reverse operations 4 1 3 1 Setting a Frequency Reference fo...

Page 74: ...trol terminal block A frequency set with code In 01 becomes the maximum frequency only if the value set in code In 11 or In 15 is 100 00 Set code In 01 to 40 00 and use default values for codes In 02 In 16 Motor will run at 40 00 Hz when a 10 V input is provided at V1 Set code In 11 to 50 00 and use default values for codes In 01 In 16 Motor will run at 30 00 Hz 50 of the default maximum frequency...

Page 75: ... quantizing the height value of the input signal in a consistent interval This means that the delicate control on the output frequency power resolution is low but the noise is reduced so it is suitable for systems that are sensitive to noise Parameter values for quantizing refer to a percentage based on the maximum input Therefore if the value is set to 1 of the analog maximum input of 10 V and ma...

Page 76: ... On the other hand when the input signal decrease the output frequency starts decreasing if the height becomes equivalent to 1 4 of the quantizing value Although the noise can be reduced using the low pass filter In 07 the response on the input signal takes long as the set value gets higher Since it becomes difficult to control the frequency if the input signal is delayed a period of long pulse ri...

Page 77: ...ut to V1 Frequency setting voltage terminal Setting voltage of 10 10 V on a V1 terminal Bipolar input voltage and output frequency Group Code Name Setting Setting Range Unit Operation Frq Frequency reference source 2 V1 0 8 In 01 Frequency for maximum analog input 60 00 0 Max Frequency Hz 05 V1 input voltage display 0 00 0 00 12 00 V V 06 V1 input polarity selection 1 Bipolar 0 1 12 V1 Minimum inp...

Page 78: ...nd Features Description In 12 V1 volt x1 In 15 V1 Perc y2 Sets the gradient level and off set value of the output frequency in relation to the input voltage These codes are displayed only when In 06 is set to 1 bipolar For example if the ln 12 code is set to 2 V In 13 code is set to 10 In 14 code is set to 8 V and In 15 code is set to 80 the output frequency will vary within the range of 6 48 Hz F...

Page 79: ... ms 38 V0 Minimum input voltage 0 00 0 00 5 00 V 39 V0 output at minimum current 0 00 0 100 40 V0 Maximum input voltage 5 00 0 00 5 00 V 41 V0 output at Maximum current 100 00 0 00 100 00 46 Changing rotation direction of V0 0 No 0 1 47 V0 quantization level 0 04 0 00 0 04 10 00 4 1 5 Setting a Reference Frequency using Input Current I2 Input voltage to the I2 terminal of the control terminal bloc...

Page 80: ...n at the maximum current when In 56 is set to 100 If In 01 is set to 40 00 and default settings are used for In 53 56 20 mA input current to the I2 terminal will produce a frequency reference of 40 00 Hz If In 56 is set to 50 00 and default settings are used for In 01 and In 53 55 20 mA input current max to I2 will produce a frequency reference of 30 00 Hz In 50 I2 Monitor Used to monitor input cu...

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Page 82: ... 1 1 250 02 Built in communication protocol 0 ModBus RTU 0 2 1 Reserved 2 LS Inv 485 03 Built in communication speed 3 9600 bps 0 7 04 Built in communication frame setting 0 D8 PN S1 0 3 1 D8 PN S2 2 D8 PE S1 3 D8 PO S1 4 2 Frequency Hold by Analog Input If you set a frequency reference via analog input at the control terminal block you can hold the operation frequency of the inverter by assigning...

Page 83: ...es according to the frequencies set with St 1 3 multi step frequency 1 3 bA 53 56 multi step frequency 4 7 and the binary command combinations Group Code Name Setting Setting Range Unit Operatio n St1 St3 Multi step frequency 1 3 0 Max Frequency Hz bA 53 56 Multi step frequency 4 7 0 Max Frequency Hz In 65 69 Px terminal setting options 7 Speed L 0 52 8 Speed M 9 Speed H 89 Multi step command dela...

Page 84: ...pectively the following multi step operation will be available An example of a multi step operation Speed Fx Rx P5 P4 P3 0 1 2 3 4 5 6 7 An example of a multi step speed In 89 InCheck Time Set the time for the inverter to check for other terminal block inputs After adjusting In 89 to 100 ms and an input signal is received at P5 the inverter will search for inputs at other terminals for 100 ms befo...

Page 85: ...nd the STOP RESET key to end it Group Code Name Setting Setting Range Unit Operation drv Command Source 0 Keypad 0 4 4 4 2 Terminal Block as a Command Input Device Fwd Rev Run Commands Multi function terminals can be selected as a command input device This is configured by setting the drv command source code in the Operation group to 1 Fx Rx 1 Select terminals for the forward and reverse operation...

Page 86: ... and rotation operations from P1 P5 multi function input terminals Then select 1 Fx and 2 Rx respectively for 65 69 Px terminal setting options codes of the In group This enables both the Fx terminal to be used as the operation command terminal and the Rx terminal as the terminal to select the rotational direction On Rx Off Fx Group Code Name Setting Setting Range Unit Operation drv Command Source...

Page 87: ... input terminals S S of the control terminal block Refer to 7 RS 485 Communication Features on page 208 for more details Group Code Name Setting Setting Range Unit Operation drv Command Source 3 Int 485 0 4 CM 01 Built in communication inverter ID 1 1 250 02 Built in communication protocol 0 ModBus RTU 0 2 03 Built in communication speed 3 9600 bps 0 7 04 Built in communication frame setting 0 D8 ...

Page 88: ...ion group Group Cod e Name Setting Setting Range Unit Operatio n drv Command Source 1 2 Fx Rx 1 or Fx Rx 2 0 4 Ad 10 Starting with power on 1 Yes 0 1 Note A fault trip may be triggered if the inverter starts operation while a motor s load fan type load is in free run state To prevent this from happening set bit4 to 1 in Cn 71 speed search options of the Control group The inverter will perform a sp...

Page 89: ...s in a free run state Group Cod e Name Setting Setting Range Unit Operatio n drv Command Source 1 2 Fx Rx 1 or Fx Rx 2 0 4 Pr 08 Selection of startup on trip reset 1 Yes 0 1 09 Number of automatic restarts 0 0 10 10 Auto restart delay time 1 0 0 60 sec Note To prevent a repeat fault trip from occurring set Cn 71 speed search options bit 2 to 1 The inverter will perform a speed search at the beginn...

Page 90: ...state Likewise the value set at the DEC deceleration time code in the Operation group dr 04 refers to the time required to return to a stopped state 0 Hz from the maximum frequency Group Code Name Setting Setting Range Unit Operation ACC Acceleration time 5 0 0 0 600 0 sec dEC Deceleration time 10 0 0 0 600 0 sec dr 20 Maximum frequency 60 00 40 00 400 00 Hz bA 08 Acc Dec reference frequency 0 Max...

Page 91: ...es may change automatically when the units are changed If for example the acceleration time is set at 6000 seconds a time scale change from 1 second to 0 01 second will result in a modified acceleration time of 60 00 seconds 4 8 2 Acc Dec Time Based on Operation Frequency Acc Dec times can be set based on the time required to reach the next step frequency from the existing operation frequency To s...

Page 92: ...in 2 steps at 10 Hz and 30 Hz the time to accelerate will be as follows 4 8 3 Multi step Acc Dec Time Configuration Acc Dec times can be configured via a multi function terminal by setting the ACC acceleration time and dEC deceleration time codes in the Operation group Group Code Name Setting Setting Range Unit Operatio n ACC Acceleration time 5 0 0 0 600 0 sec dEC Deceleration time 10 0 0 0 600 0...

Page 93: ...ecognized as binary code inputs and will control the acceleration and deceleration based on parameter values set with bA 70 82 and bA 71 83 If for example the P4 and P5 terminals are set as XCEL L and XCEL M respectively the following operation will be available Acc Dec time P5 P4 0 1 2 3 Configuration of multi function terminals P4 and P5 In 89 In Check Time Set the time for the inverter to check...

Page 94: ...Frequency Hz Acc Dec Time Switch Frequency Setting Details Code and Features Description Ad 60 Xcel Change Fr After the Acc Dec switch frequency has been set Acc Dec gradients configured at bA 70 and 71 will be used when the inverter s operation frequency is at or below the switch frequency If the operation frequency exceeds the switch frequency the configured gradient level configured for the ACC...

Page 95: ... Ad 03 Acc S Start If the acc dec pattern is set as the S curve set the gradient level slant for the acceleration start time Gradient level is the ratio which gradient acceleration takes up in the section under 1 2 frequency based on the 1 2 frequency of target frequency If the frequency reference and maximum frequency are set at 60 Hz and Ad 03 is set to 50 0 15 Hz section will conduct curve acce...

Page 96: ... curve application Actual acceleration time user configured acceleration time user configured acceleration time x starting gradient level 2 user configured acceleration time x ending gradient level 2 Actual deceleration time user configured deceleration time user configured deceleration time x starting gradient level 2 user configured deceleration time x ending gradient level 2 ...

Page 97: ...nal setting options 25 XCEL Stop 0 52 4 11 V F Control Configure the inverter s output voltages gradient levels and output patterns to achieve a target output frequency with V F control The amount of torque boost used during low frequency operations can also be adjusted 4 11 1Linear V F Pattern Operation A linear V F pattern configures the inverter to increase or decrease the output voltage at a f...

Page 98: ...requency A start frequency is a frequency at which the inverter starts voltage output The inverter does not produce output voltage while the frequency reference is lower than the set frequency However if a deceleration stop is made while operating above the start frequency output voltage will continue until the operation frequency reaches a full stop 4 11 2Square Reduction V F Pattern Operation Sq...

Page 99: ...ion frequency This setup is ideal for variable torque loads such as fans or pumps 4 11 3User V F Pattern Operation The inverter allows the configuration of user defined V F patterns to suit the load characteristics of special motors Grou p Code Name Setting Setting Range Unit bA 07 V F pattern 2 User V F 0 3 41 User Frequency 1 15 00 0 Max Frequency Hz 42 User Voltage 1 25 0 100 43 User Frequency ...

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Page 101: ... 100 output voltage in the figure below is based on the parameter settings of bA 15 motor rated voltage If bA 15 is set to 0 it will be based on the input voltage When a normal induction motor is in use care must be taken not to configure the output pattern away from a linear V F pattern Non linear V F patterns may cause insufficient motor torque or motor overheating due to over excitation When a ...

Page 102: ...le running loads that require high starting torque such as lift type loads Group Code Name Setting Setting Range Unit dr 15 Torque boost mode 0 Manual 0 1 16 Forward Torque boost 2 0 0 0 15 0 17 Reverse torque boost 2 0 0 0 15 0 Manual Torque Boost Setting Details Code and Features Description dr 16 Fwd Boost Set torque boost for forward operation dr 17 Rev Boost Set torque boost for reverse opera...

Page 103: ...he value displayed on the motor s rating plate each parameter value is set to the initial value and some features may be limited In V F operation this adjusts the output voltage if operation is unavailable due to a low output voltage Use when it cannot be started due to the lack of the starting torque as a method to output voltage by adding the voltage boost quantity calculated by using torque cur...

Page 104: ...e frequency is higher than the base frequency when the input voltage is lower than the parameter setting the input voltage will be the inverter output voltage Group Code Name Setting Setting Range Unit bA 15 Motor rated voltage 0 0 100 480 V 4 14 Start Mode Setting Select the start mode to use when the operation command is input with the motor in the stopped condition 4 14 1Accelerating Start Acce...

Page 105: ...uired after the mechanical brake is released The function to start after DC braking will not operate if the control mode is set to IM Sensorless Group Code Name Setting Setting Range Unit Ad 07 Start Mode 1 Dc Start 0 1 12 Start DC braking time 0 00 0 00 60 00 sec 13 Amount of applied DC 50 0 Rated Current of Inverter Rated Current of Motor x 100 The amount of DC braking required is based on the m...

Page 106: ...options 34 Pre excite The amount of DC braking required is based on the motor s rated current If the DC braking resistance is too high or brake time is too long the motor may overheat or be damaged The maximum value of the amount of applied DC is limited to the inverter rated current 4 15 Stop Mode Setting Select a stop mode to stop the inverter operation 4 15 1Deceleration Stop Deceleration stop ...

Page 107: ...ng frequency 5 00 0 00 60 00 Hz DC Braking After Stop Setting Details Code and Features Description Ad 14 Dc Block Time Set the time to block the inverter output before DC braking If the inertia of the load is great or if DC braking frequency Ad 17 is set too high a fault trip may occur due to overcurrent conditions when the inverter supplies DC voltage to the motor Prevent overcurrent fault trips...

Page 108: ...t instead Note that the motor can overheat or be damaged if an excessive amount of DC braking is applied to the motor or DC braking time is set too long The motor can be overheated or damaged The maximum value of DC braking is limited to the rated current of the inverter 4 15 3Free Run Stop When the Operation command is off the inverter output turns off and the load stops due to residual inertia G...

Page 109: ... rises above a specified level due to motor regenerated energy a control is made to either adjust the deceleration gradient level or reaccelerate the motor in order to reduce the regenerated energy Power braking can be used when short deceleration times are needed without brake resistors or when optimum deceleration is needed without causing an over voltage fault trip Group Code Name Setting Setti...

Page 110: ...Operation frequency can be limited by setting maximum frequency start frequency upper limit frequency and lower limit frequency 4 16 1Frequency Limit Using Maximum Frequency and Start Frequency Group Cod e Name Setting Setting Range Unit dr 19 Start frequency 0 50 0 01 10 00 Hz 20 Maximum frequency 60 00 40 00 400 00 Hz Frequency Limit Using Maximum Frequency and Start Frequency Setting Details Co...

Page 111: ...quencies Setting Details Code and Features Description Ad 24 Freq Limit The initial setting is 0 No When the setting is changed to 1 Yes the frequency can be set only between the lower limit frequency Ad 25 and the upper limit frequency Ad 26 When the setting is 0 No codes Ad 25 and Ad 26 are not visible Ad 25 Freq Limit Lo Ad 26 Freq Limit Hi Set an upper limit frequency to all speed unit paramet...

Page 112: ...frequency will increase when the frequency parameter setting exceeds the range of frequencies used by the frequency jump band Group Code Name Setting Setting Range Unit Ad 27 Frequency jump 0 No 0 1 28 Jump frequency lower limit 1 10 00 0 00 Jump frequency upper limit 1 Hz 29 Jump frequency upper limit 1 15 00 Jump frequency lower limit 1 Maximum frequency Hz 30 Jump frequency lower limit 2 20 00 ...

Page 113: ... 15 2nd Source 0 52 2nd Operation Mode Setting Details Code and Features Description bA 04 Cmd 2nd Src bA 05 Freq 2nd Src If signals are provided to the multi function terminal set as the 2nd command source 2nd Source the operation can be performed using the set values from bA 04 05 instead of the set values from the drv and Frq codes in the Operation group The 2nd command source settings cannot b...

Page 114: ... default values at In 85 and In 86 If activated the set time values at In 85 and In 86 are set to the corresponding terminals Items Enable state of terminal Disable state of terminal Keypad In 85 DI On Delay In 86 DI Off Delay If the input terminal s state is not changed during the set time when the terminal receives an input it is recognized as On or Off In 87 DI NC NO Sel Select terminal contact...

Page 115: ...s fire and provides continuous operation to fire pumps When turned on Fire mode forces the inverter to ignore all minor fault trips and repeat a Reset and Restart for major fault trips regardless of the restart trial count limit Fire Mode Parameter Settings Group Code Name Setting Setting Range Unit Ad 80 Fire Mode selection 1 Fire Mode 0 2 81 Fire Mode frequency 0 60 0 60 82 Fire Mode run directi...

Page 116: ...trips automatic Reset Restart is not attempted and the Fire Mode Count is not increased ...

Page 117: ...Retry Delay Fault trip process Some fault trips are ignored during Fire mode operation The fault trip history is saved but trip outputs are disabled even when they are configured at the multi function output terminals Fault trips that are ignored in Fire mode BX External Trip Low Voltage Trip Inverter Overheat Inverter Overload Overload Electrical Thermal Trip Input Output Open Phase Motor Overloa...

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Page 119: ...function terminal designated for the safety operation mode This feature is useful when extra care is needed in operating the inverter using the multi purpose terminals p 119 Dwell operation Use this feature for the lift type loads such as elevators when the torque needs to be maintained while the brakes are applied or released p 120 Slip compensation This feature ensures that the motor rotates at ...

Page 120: ...rom the inverter output to a commercial power source or vice versa p 154 Cooling fan control Used to control the cooling fan of the inverter p 155 Timer settings Set the timer value and control the On Off state of the multi function output and relay p 160 Brake control Used to control the On Off operation of the load s electronic braking system p 161 Multi function Relay On Off control Set standar...

Page 121: ...e table to see how the calculations apply to an example where the Frq code has been set to 0 Keypad 1 and the inverter is operating at a main reference frequency of 30 00 Hz Signals at 10 10 V are received at terminal V1 with the reference gain set at 5 In this example the resulting frequency reference is fine tuned within the range of 27 00 33 00 Hz Codes In 01 16 must be set to the default value...

Page 122: ...ference bA 03xbA 01 3 M M G A Main reference Main referencex bA 03xbA 01 4 M G 2 A 50 Main reference bA 03x2x bA 01 50 xIn 01 5 M G 2 A 50 Main referencex bA 03x2x bA 01 50 6 M G 2 A 50 Main reference bA 03x2x bA 01 50 7 M M G 2 A 50 Main reference Main referencexbA 03x2x bA 01 50 M Main frequency reference Hz or rpm G Auxiliary reference gain A Auxiliary frequency reference Hz or rpm or gain bA 0...

Page 123: ...orresponding to 10 V is 60 Hz The table below shows the auxiliary frequency A as 36 Hz 60 Hz X 6 V 10 V or 60 100 X 6 V 10 V Setting Calculating final command frequency 0 M z G A Hz 30 Hz M 50 G x36 Hz A 48 Hz 1 M Hz G A 30 Hz M x 50 G x60 A 9 Hz 2 M Hz G A 30 Hz M 50 G x60 A 100 Hz 3 M Hz M Hz G A 30 Hz M 30 Hz x 50 G x60 A 39 Hz 4 M Hz G 2 A 50 Hz 30 Hz M 50 G x2x 60 A 50 x60 Hz 36 Hz 5 M HZ G 2...

Page 124: ...ble below shows auxiliary frequency A as 24 Hz 60 Hz X 10 4 mA 4 mA 20 mA 4 mA or 40 100 X 10 4 mA 4 mA 20 mA 4 mA Setting Calculating final command frequency 0 M Hz G A Hz 30 Hz M 50 G x24 Hz A 42 Hz 1 M Hz G A 30 Hz M x 50 G x40 A 6 Hz 2 M Hz G A 30 Hz M 50 G x40 A 150 Hz 3 M Hz M Hz G A 30 Hz M 30 Hz x 50 G x40 A 36 Hz 4 M Hz G 2 A 50 Hz 30 Hz M 50 G x2x 40 A 50 x60 Hz 24 Hz 5 M HZ G 2 A 50 30 ...

Page 125: ...150 Hz 3 M Hz M Hz G A 30 Hz M 30 Hz x 50 G x40 A 36 Hz 4 M Hz G 2 A 50 Hz 30 Hz M 50 G x2x 40 A 50 x60 Hz 24 Hz 5 M HZ G 2 A 50 30 Hz M x 50 G x2x 40 A 50 3 Hz Reverse 6 M HZ G 2 A 50 30 Hz M 50 G x2x 60 40 300 Hz Reverse 7 M HZ M HZ G 2 A 50 30 Hz M 30 Hz M x50 G x2x 40 A 50 27 Hz M Main frequency reference G Auxiliary reference gain A Auxiliary frequency reference Hz or rpm or gain Note When th...

Page 126: ... 00 sec 13 Jog run deceleration time 30 00 0 00 600 00 sec In 65 69 Px terminal setting options 6 JOG 0 52 Forward Jog Description Details Code and Features Description In 65 69 Px Define Select the jog frequency from P1 P5 and then select 6 Jog from In 65 69 Terminal settings for jog operation dr 11 JOG Frequency Set the operation frequency dr 12 JOG Acc Time Set the acceleration speed dr 13 JOG ...

Page 127: ... Name Setting Setting Range Unit dr 11 Jog Frequency 10 00 0 50 Maximum frequency Hz 12 Jog run acceleration time 20 00 0 00 600 00 sec 13 Jog run deceleration time 30 00 0 00 600 00 sec In 65 69 Px terminal setting options 46 FWD JOG 0 52 47 REV JOG 5 3 Up down Operation The Acc Dec time can be controlled through input at the multi function terminal block Similar to a flowmeter the up down operat...

Page 128: ...on Setting Details Code and Features Description In 65 69 Px Define Select three terminals for up down operation and set them to 17 Up 18 Down and 27 U D Enable respectively If the up down switchover U D Enable command is not entered acceleration deceleration will follow the operation command set in drv If the up down switchover U D Enable command is entered during acceleration deceleration accele...

Page 129: ...ulti function terminals to 20 U D Clear and apply signals to it during constant speed operation The saved frequency and the up down operation configuration will be deleted 5 4 3 Wire Operation The 3 wire operation latches the signal input the signal stays on after the button is released and is used when operating the inverter with a push button Group Code Name Setting Setting Range Unit Operation ...

Page 130: ... Terminal connections for 3 wire operation 3 wire operation ...

Page 131: ...d 70 Run En Mode Configuration Function 0 Always Enable Enables safe operation mode 1 DI Dependent Recognizes the operation command from a multi function input terminal Ad 71 Run Dis Stop Set the operation of the inverter when the multi function input terminal in safe operation mode is off Configuration Function 1 Free Run Blocks the inverter output when the multi function terminal is off 2 Q Stop...

Page 132: ...ration time and the operation speed that was originally set Deceleration Dwell Operation When a stop command is run deceleration continues until the deceleration dwell frequency and constant speed is reached within the deceleration dwell operation time Dec Dwell Freq After the set time has passed deceleration is carried out based on the deceleration time that was originally set then the operation ...

Page 133: ...r during deceleration as only the first acceleration dwell operation command is valid Acceleration dwell operation Although deceleration dwell operation is carried out whenever stop commands are entered and the deceleration dwell frequency is passed through it does not work during a deceleration by simple frequency change which is not a deceleration due to a stop operation or during external brake...

Page 134: ... Rpm 13 Rated motor current 3 6 0 75 kW based 1 0 1000 0 A 14 Motor noload current 1 6 0 75 kW based 0 5 1000 0 A 16 Motor efficiency 72 0 75 kW based 64 100 17 Load inertia rate 0 0 75 kW based 0 8 Slip Compensation Operation Setting Details Code and Features Description dr 09 Control Mode Set dr 09 to 2 Slip Compen to carry out the slip compensation operation dr 14 Motor Capacity Set the capacit...

Page 135: ...rol methods It uses a combination of proportional integral and differential PID control that provides more effective control for automated systems The functions of PID control that can be applied to the inverter operation are as follows Code Function Speed control Controls speed by using feedback about the existing speed level of the equipment or machinery to be controlled Control maintains consis...

Page 136: ...r machinery to be controlled Control maintains consistent flow or operates at a target flow Temperature Control Controls temperature by using feedback about the existing temperature level of the equipment or machinery to be controlled Control maintains a consistent temperature or operates at a target temperature ...

Page 137: ...0 1000 ms 25 PID controller feed forward compensation gain 0 0 0 1000 26 Proportional gain scale 100 0 0 0 100 0 27 PID output filter 0 0 10000 ms 29 PID upper limit frequency 60 00 300 00 300 00 Hz 30 PID lower limit frequency 0 5 300 00 300 00 Hz 32 PID output scale 100 0 0 1 1000 0 33 PID output inverse 0 No 0 1 34 PID controller motion frequency 0 00 0 Max Frequency Hz 35 PID controller motion...

Page 138: ...ays the input value of the PID controller that is included in the latest feedback The gain and scale that were set at AP 43 44 are applied on the display AP 19 PID Ref Set When AP 20 PID control reference source is set to 0 Keypad the reference value can be entered If the reference source is set to any other value the setting values for AP 19 are void AP 20 PID Ref Source Selects the reference inp...

Page 139: ...ets the output volume for the rate of change in errors If the differential time PID D Time is set to 1 ms and the rate of change in errors per sec is 100 output occurs at 1 per 10 ms AP 25 PID F Gain Sets the ratio that adds the target to the PID output Adjusting this value leads to a faster response AP 27 PID Out LPF Used when the output of the PID controller changes too fast or the entire system...

Page 140: ... PID control block diagram ...

Page 141: ...variable PID feedback variable set at AP 35 is exceeded AP 35 Pre PID Exit AP 36 Pre PID Delay When the feedback variable of the PID controller is higher than the value set at AP 35 the PID control operation begins However when a value is set for AP 36 Pre PID Delay and a feedback variable less than the value set at AP 36 is maintained for a set amount of time the pre PID Fail fault trip will occu...

Page 142: ...starts when the feedback variable is less than the value set as the AP 39 parameter setting If AP 40 is set to 1 Above Level the operation starts when the feedback variable is higher than the value set at AP 39 If AP 40 is set to 2 Beyond Level the operation starts when the difference between the reference value and the feedback variable is greater than the value set at AP 39 5 8 4 PID Switching P...

Page 143: ...5 kW 0 15 bA 11 Number of motor poles 4 2 48 12 Rated slip speed 70 0 3000 Rpm 13 Motor rated current 3 3 1 0 1000 0 A 14 Motor noload current 1 7 0 5 1000 0 A 15 Motor rated voltage 220 170 480 V 16 Motor efficiency 83 64 100 20 Auto tuning 0 None 21 Stator resistance 2 951 Depends on the motor setting Ω 22 Leakage inductance 25 20 Depends on the motor setting mH 23 Stator inductance 171 1 Depend...

Page 144: ...to Tuning Select an auto tuning type and run it Select one of the options and then press the ENT key to run the auto tuning Configuration Function 0 None Auto tuning function is not enabled If the auto tuning function is ran this will indicate that the auto tuning is complete 1 All Rotation type Measures all motor parameters including stator resistance Rs leakage inductance Lsigma stator inductanc...

Page 145: ...plays motor parameters measured by auto tuning For parameters that are not included in the auto tuning measurement list the default setting will be displayed Perform auto tuning ONLY after the motor has completely stopped running Before you run auto tuning check the motor pole number rated slip rated current rated voltage and efficiency on the motor s rating plate and enter the data The default pa...

Page 146: ... Rated slip speed Varies by Motor capacity 0 3000 Hz 13 Motor rated current Varies by Motor capacity 1 1000 A 14 Motor noload current Varies by Motor capacity 0 0 1000 A 15 Motor rated voltage 220 380 440 480 170 480 V 16 Motor efficiency Varies by Motor capacity 64 100 20 Auto tuning 1 All Cn 09 Initial excitation time 1 0 0 0 60 0 sec 10 Initial excitation amount 100 0 100 0 300 0 21 Low speed t...

Page 147: ...f the motor capacity is smaller than the inverter capacity by more than two levels control may be inaccurate In that case change the control mode to V F control When operating with sensorless vector control do not connect multiple motors to the inverter output 5 10 1Sensorless Vector Control Operation Setting for Induction Motors To run sensorless vector control operation set dr 09 Control Mode to...

Page 148: ...uto tuning if the motor can be rotated Note Excitation Current A motor can be operated only after magnetic flux is generated by current flowing through a coil The power supply used to generate the magnetic flux is called the excitation current The stator coil that is used with the inverter does not have a permanent magnetic flux so the magnetic flux must be generated by supplying an excitation cur...

Page 149: ...lue is reduced Cn 11 Hold Time Sets the zero speed control time hold time in the stopped position The output is blocked after zero speed operation for a set period when the motor decelerates and is stopped by a stop command Cn 21 Out Trq Comp Gain at Low Spd Cn 21 mainly has an effect on the low speed operations For details refer to p 139 in the 5 10 2 Sensorless Vector Control Operation Guide for...

Page 150: ...ut Set the retrograde and regenerative limits for forward and reverse operation Configuration Function 0 KeyPad 1 Sets the torque limit with the keypad 1 KeyPad 2 2 V1 Sets the torque limit with the V1 input terminal of the terminal block 4 V0 Sets the torque limit with the volume dial of keypad 5 I2 Sets the torque limit with the I2 input terminal of the terminal block 6 Int 485 Sets the torque l...

Page 151: ...n 22 Out Trq Comp Gain value in 10 units If the motor rotation count error factor is 18 RPM or greater even though there is a sufficient amount of torque Cn 23 Spd Comp Sub Gain Cn 24 Spd Comp Main Gain Change the Cn 24 Spd Comp Main Gain value in 5 units Refer to the load rotation count gradient according to the Cn 24 Spd Comp Main Gain value below Example The gradient slants counterclockWise as ...

Page 152: ... margin occurs during no load Cn 29 Spd Comp Gain at No load If over 10 RPM of motor rotation count error occurs during no load operation adjust the Cn 29 value by 0 01 unit at a time If speed response is required Cn 30 Spd Response Adjustment Gain Although the speed response is improved the greater the Cn 30 value speed control may become unstable Excessive setup may cause an inverter trip 5 11 E...

Page 153: ...ting 52 KEB 1 Select Kinetic Energy Buffering Operation Setting Details Code and Features Description Cn 77 KEB Select Select the kinetic energy buffering operation when the input power is disconnected If 1 or 2 is selected it controls the inverter s output frequency and charges the DC link inverter s DC part with energy generated from the motor Also this function can be set using a terminal input...

Page 154: ...Cn 83 is applied as the operation frequency acceleration time when restoring to the normal operation 2 KEB 2 When the input power is blocked it charges the DC link with regenerated energy When the input power is restored it changes from the energy buffering operation to the deceleration stop operation The Dec Time in dr 04 is applied as the operation frequency deceleration time during the decelera...

Page 155: ...ection during the kinetic energy buffering operation Sets the gain value to maintain the frequency during the kinetic energy buffering operation until the inverter stops Cn 82 KEB Slip Gain The slip gain is for preventing a low voltage trip due to load when the kinetic energy buffering operation start from blackout Cn 83 KEB Acc Time Set the acceleration time of the operation frequency when it ret...

Page 156: ...ing Range Unit Ad 50 Energy saving operation 1 Manual 51 Energy saving amount 30 0 30 5 12 2Automatic Energy Saving Operation The amount of energy saving can be automatically calculated based on the rated motor current bA 13 and the no load current bA 14 From the calculations the output voltage can be adjusted Group Code Name Setting Setting Range Unit Ad 50 Energy saving operation 2 Auto If opera...

Page 157: ...p Code Name Setting Setting Range Unit Cn 70 Speed search mode selection 0 Flying Start 1 1 Flying Start 2 71 Speed search operation selection 0000 bit 72 Speed search reference current Below 75 kW 80 200 73 Speed search proportional gain 100 0 9999 74 Speed search integral gain 200 0 9999 75 Output block time before speed search 1 0 0 60 sec OU 31 Multi function relay 1 item 1 9 Speed Search 33 M...

Page 158: ...rated by the counter electromotive force during no load rotation Because this mode establishes the direction of the idling motor forward reverse the speed search function is stable regardless of the direction of the idling motor and direction of operation command However because the ripple current is used which is generated by the counter electromotive force at idle the counter electromotive force...

Page 159: ...lized after a fault trip Automatic restart after reset of a fault trip If bit 3 is set to 1 and if a low voltage trip occurs due to a power interruption but the power is restored before the internal power shuts down the speed search operation accelerates the motor back to its frequency reference before the low voltage trip If an instantaneous power interruption occurs and the input power is discon...

Page 160: ...r capacity are used and defined in dr 14 Motor Capacity Note If operated within the rated output the G100 series inverter is designed to withstand instantaneous power interruptions within 15 ms and maintain normal operation Based on the rated heavy load current safe operation during an instantaneous power interruption within 15ms is guaranteed for 200 V and 400 V inverters whose rated input voltag...

Page 161: ...estart is set to 1 Yes The number of attempts to try the auto restart is set at Pr 09 Auto Restart Count If a fault trip occurs during operation the inverter automatically restarts after the set time programmed at Pr 10 Retry Delay At each restart the inverter counts the number of tries and subtracts it from the number set Once the retry number count reaches 0 the automatic restart is not conducte...

Page 162: ...W 7 5kW 1 0 15 0 PWM Pulse width modulation Operational Noise Setting Details Code and Features Description Cn 04 Carrier Freq Adjust motor operational noise by changing carrier frequency settings Power transistors IGBT in the inverter generate and supply high frequency switching voltage to the motor The switching speed in this process refers to the carrier frequency If the carrier frequency is se...

Page 163: ...d to two types of load rates Heavy load heavy duty and normal load normal duty The overload rate represents an acceptable load amount that exceeds rated load and is expressed in a ratio based on the rated load and the duration The overload capacity on the G100 series inverter is 150 1min for heavy loads and 120 1min for normal loads The current rating differs from the load rating as it also has an...

Page 164: ...r 50 Stall Prevent must be set first before M2 28 M2 Stall Lev settings can be used Also Pr 40 ETH Trip Sel must be set first before M2 29 M2 ETH 1min and M2 30 M2 ETH Cont settings Parameter Setting at Multi function Terminal Input on a 2nd Motor Code and Features Description Code Description M2 04 Acc Time Acceleration time M2 16 Inertia Rt Load inertia rate M2 05 Dec Time Deceleration time M2 1...

Page 165: ...Code and Features Description Code Description continuous rating ...

Page 166: ...cted to the inverter from the inverter output power to the main supply power source commercial power source or vice versa Grou p Code Name Setting Setting Range Unit In 65 69 Px terminal setting options 16 Exchange 0 52 OU 31 Multi function relay 1 item 17 Inverter Line 33 Multi function relay 2 item 18 Comm Line Supply Power Transition Setting Details Code and Features Description In 65 69 Px Def...

Page 167: ...an control 0 During Run 0 2 Cooling Fan Control Detail Settings Code and Features Function Ad 64 Fan Control Configuration Function 0 During Run Cooling fan runs when the power is supplied to the inverter and the operation command is on The cooling fan stops when the power is supplied to the inverter and the operation command is off When the inverter heat sink temperature is higher than its set va...

Page 168: ...aximum frequency and base frequency will change to 50 Hz Likewise changing the input power frequency setting from 50 Hz to 60 Hz will change all related function item settings from 50 Hz to 60 Hz Group Code Name Setting Setting Range Unit bA 10 input power frequency 0 60 Hz 0 1 Set Inverter input power voltage Low voltage fault trip level changes automatically to the set voltage standard Group Cod...

Page 169: ...er Initialization Setting Details Code and Features Description dr 93 Parameter Init Configuration Function 0 No 1 Initialize all groups Initialize all data Select 1 All Grp and press PROG ENT key to start initialization On completion 0 No will be displayed 2 Initialize dr group Initialize data by groups Select initialize group and press PROG ENT key to start initialization On completion 0 No will...

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Page 171: ... the entered password matches the saved password then a new window to enter a new password will be displayed The process will not move to next stage until the user enters a valid password 4 Register a new password 5 After registration Code dr 94 will be displayed dr 95 Press the ENT key when the change prevention feature is disabled and UL Unlocked is displayed Press the ENT key again a field to i...

Page 172: ...isplay changed parameters only 5 24 Timer Settings Set a multi function input terminal to a timer and On Off control the multi function output and relay according to the timer settings Group Code Name Setting Setting Range Unit In 65 69 Px terminal setting options 38 Timer In 0 52 OU 31 Multi function relay 1 item 28 Timer Out 33 Multi function relay 2 item 55 Timer On delay 3 00 0 00 100 sec 56 T...

Page 173: ...Brake release Forward frequency 1 00 0 Max Frequency Hz 45 Brake release Reverse frequency 1 00 0 Max Frequency Hz 46 Brake engage delay time 1 00 0 00 10 00 sec 47 Brake engage frequency 2 00 0 Max Frequency Hz OU 31 Multi function relay 1 item 35 BR Control 33 Multi function relay 2 item When brake control is activated DC braking Ad 12 at inverter start and dwell operation Ad 20 23 do not operat...

Page 174: ...d DC braking resistance Ad 16 are set inverter output is blocked after DC braking For DC braking refer to 4 15 2 on page 95 5 26 Multi Function Relay On Off Control Set reference values on off level for analog input and control output relay or multi function output terminal on off status accordingly Group Code Name Setting Setting Range Unit Ad 66 Output terminal on off control mode 1 V1 67 Output...

Page 175: ...e Unit Ad 74 Selection of regeneration evasion function for press 0 No 0 1 75 Voltage level of regeneration evasion motion for press 350 V 200 V 300 400 V V 700 V 400 V 600 800 V 76 Compensation frequency limit of regeneration evasion for press 1 00 Hz 0 00 10 00 Hz Hz 77 Regeneration evasion for press P gain 50 0 0 100 78 Regeneration evasion for press I gain 500 ms 20 30000 ms ms Press Regenerat...

Page 176: ... actual operation frequency during regeneration prevention Ad 77 RegenAvd Pgain Ad 78 RegenAvd Igain To prevent regeneration zone set P gain I gain in the DC link voltage suppress PI controller Note Press regeneration prevention does not operate during accelerations or decelerations but it only operates during constant speed motor operation When regeneration prevention is activated output frequenc...

Page 177: ... Features Description OU 01 AO1 Mode Select a constant value for output Configuration Function 0 Frequency Outputs operation frequency as a standard 10 V output is made from the frequency set at dr 20 Max Freq 1 Output Current 10 V output is made from 200 of inverter rated current heavy load 2 Output Voltage Sets the outputs based on the inverter output voltage 10 V output is made from a set volta...

Page 178: ... of a PID controller as a standard Outputs approximately 6 6 V at 100 13 PID Fdk Value Outputs feedback volume of a PID controller as a standard Outputs approximately 6 6 V at 100 14 PID Output Outputs output value of a PID controller as a standard Outputs approximately 10 V at 100 15 Constant Outputs OU 05 AO1 Const value as a standard OU 02 AO1 Gain OU 03 AO1 Bias Adjusts output value and offset...

Page 179: ...plays the maximum output voltage as a percentage with 10 V as the standard 5 29 Digital Output 5 29 1Multi Function Relay Settings Group Code Name Setting Setting Range Unit OU 30 Fault output item 010 bit 31 Multi function relay 1 item 29 Trip 33 Multi function relay 2 item 14 Run 41 Multi function output monitor 00 11 bit 57 Detection frequency 30 00 0 00 Max Frequency Hz 58 Detection frequency ...

Page 180: ...ng the user set frequency Outputs signal when the conditions below are satisfied Absolute value set frequency output frequency detected frequency width 2 When detected frequency width is 10 Hz FDT 1 output is as shown in the graph below 2 FDT 2 Outputs a signal when the user set frequency and detected frequency FDT Frequency are equal and fulfills FDT 1 condition at the same time Absolute value se...

Page 181: ... to 30 Hz FDT 3 output is as shown in the graph below 4 FDT 4 Output signal can be separately set for acceleration and deceleration conditions In acceleration Operation frequency Detected frequency In deceleration Operation frequency Detected frequency Detected frequency width 2 Detected frequency width is 10 Hz When the detected frequency is set to 30 Hz FDT 4 output is as shown in the graph belo...

Page 182: ...inverter overheats 13 Lost Command Lost Command Outputs a signal when there is a loss of analog input terminal and RS 485 communication command at the terminal block Outputs a signal when communication power and expansion an I O power card is installed and also outputs a signal when losing analog input and communication power commands 14 RUN Outputs a signal when operation command is entered and t...

Page 183: ...in period of time using the multi function terminal block For details refer to 5 24 on page 160 29 Trip Outputs a signal after a fault trip Refer to 5 26 Off Control on page 162 for more details 31 DB Warn ED Refer to 6 2 5 Dynamic Braking DB Resistor Configuration on page 191 34 On Off Control Outputs a signal using an analog input value as a standard Refer to 5 26 Off Control on page 162 for mor...

Page 184: ...atus of inverter Grou p Cod e Name Setting Setting Range Unit OU 30 Fault output item 010 bit 31 Multi function relay 1 item 29 Trip 33 Multi function relay 2 item 14 Run 53 Fault output On delay 0 00 0 00 100 00 sec 54 Fault output Off delay 0 00 0 00 100 00 Sec ...

Page 185: ...r 08 09 OU 31 Relay1 Set the Relay 1 output item OU 33 Relay 2 Set the Relay 2 output item OU 53 TripOut On Dly OU 54 TripOut OffDly If a trip occurs multi function relay 1 or multi function relay 2 will be activated after the time set in multi function Terminal is off with the input initialized after the time delay set in OU 54 5 29 3Multi Function Relay Terminal Delay Time Settings Set On delay ...

Page 186: ... Displayed as on the Keypad ...

Page 187: ...on relay must maintain the operating status by blocking output while stopping If the multi function signal set as base block is entered during operation the motor will run freely If the base block signal is disabled speed search operation will start with the value set in Cn 72 75 even if the Cn 71 speed search operation selection parameter is not activated The output being blocked by the base bloc...

Page 188: ...erate up to the command frequency If the base block signal is entered during acceleration or constant speed operation the inverter will block the output immediately and start free run If the base block signal is disabled the inverter will accelerate as a speed search operation until it reaches the command frequency without receiving a specific reset command bb will be displayed on the keypad durin...

Page 189: ...ect the motor based on its heat characteristics Group Code Name Setting Setting Range Unit Pr 40 Electronic thermal prevention fault trip selection 0 None 0 2 41 Motor cooling fan type 0 Self cool 42 Electronic thermal 1 minute rating 150 120 200 43 Electronic thermal continuous rating 120 50 150 Electronic Thermal ETH Prevention Function Setting Details Code and Features Description Pr 40 ETH Tri...

Page 190: ...ced cool Additional power is supplied to operate the cooling fan This provides extended operation at low speeds Motors designed for inverters typically have this design Pr 42 ETH 1min The amount of input current that can be continuously supplied to the motor for 1 minute based on the motor rated current bA 13 Pr 43 ETH Cont Sets the amount of current with the ETH function activated The range below...

Page 191: ...ration Function 0 Normal Duty Used in underloads like fans and pumps overload tolerance 120 of rated underload current for 1 minute 1 Heavy Duty Used in heavy loads like hoists cranes and parking devices overload tolerance 150 of rated heavy load current for 1 minute Pr 17 OL Warn Select If the overload reaches the warning level the terminal block multi function output terminal and relay are used ...

Page 192: ...nt supplied to the motor is greater than the preset value at the overload trip level OL Trip Level and continues to be supplied during the overload trip time OL Trip Time the inverter output is either blocked according to the preset mode from Pr 17 or slows to a stop after deceleration Note Overload warnings warn of an overload before an overload fault trip occurs The overload warning signal may n...

Page 193: ...lux braking ideal deceleration time may be gained without over voltage trip because regenerative energy is expended at the motor Flux braking stops operating when the control mode is IM Sensorless Group Code Name Setting Setting Range Unit Pr 50 Stall prevention motion and flux braking 0000 bit 51 Stall frequency 1 60 00 Start frequency Stall Freq 1 Hz 52 Stall level 1 180 30 250 53 Stall frequenc...

Page 194: ...elerating If current level stays above the stall level the motor decelerates to the start frequency dr 19 If the current level causes deceleration below the preset level while operating the stall protection function the motor resumes acceleration 0010 Stall protection while operating at constant speed Similar to stall protection function during acceleration the output frequency automatically decel...

Page 195: ...raking deceleration time may be reduced because regenerative energy is expended at the motor 1100 Stall protection and flux braking during deceleratio n Stall protection and flux braking operate together during deceleration to achieve the shortest and most stable deceleration performance ...

Page 196: ...d on the load type As shown in the graph below the stall level can be set above the base frequency The lower and upper limits are set using numbers that correspond in ascending order For example the range for Stall Frequency 2 Stall Freq 2 becomes the lower limit for Stall Frequency 1 Stall Freq 1 and the upper limit for Stall Frequency 3 Stall Freq 3 ...

Page 197: ...otection as depending on the load the deceleration time can take longer than the time set Acceleration stops when stall protection operates during acceleration When the motor is operating Stall Level 1 applies and determines the operation of stall protection 6 2 Inverter and Sequence Protection 6 2 1 Input output Open phase Protection Open phase protection is used to prevent overcurrent levels ind...

Page 198: ... Function bit2 bit1 Output open phase protection Input open phase protection Initial values by each product on input voltage range during open phase are shown as below Items Initial Value Unit 0 4 kW 2 2 kW 200 V 400 V 15 V 4 0 kW 7 5 kW 200 V 400 V 13 V 6 2 2 External Trip Signal Set one of the multi function input terminals to 4 External Trip to allow the inverter to stop operation by using exte...

Page 199: ... 3 Inverter Overload Protection When the inverter input current exceeds the rated current a protective function is activated to prevent damages to the inverter based on inverse proportional characteristics Group Code Name Setting Setting Range Unit OU 31 Multi function relay 1 item 6 IOL 33 Multi function relay 2 item Note A warning signal output can be provided in advance by the multi function ou...

Page 200: ...provided signal output at 150 36 sec ...

Page 201: ...n relay 2 item Speed Command Loss Setting Details Code and Features Description Pr 12 Lost Cmd Mode In situations when speed commands are lost the inverter can be configured to operate in a specific mode Configuration Function 0 None The speed command immediately becomes the operation frequency without any protection function 1 Free Run The inverter blocks output The motor performs in free run con...

Page 202: ...le set the speed command to 2 V1 at the Frq code in the Operation group and In 06 V1 Polarity to 0 Unipolar When the voltage input drops to less than half of the value set at In 08 V1 Volt x 1 the protective function is activated 1 Below of x1 The protective operation starts when the signal becomes smaller than the initial value of the analog input set by the speed command and it continues for the...

Page 203: ...ed 6 2 5 Dynamic Braking DB Resistor Configuration For G100 series the braking resistor circuit is integrated inside the inverter Grou p Code Name Setting Setting Range Unit Pr 66 DB resistor warning level 10 0 30 OU 31 Multi function relay 1 item 31 DB Warn ED 33 Multi function relay 2 item Dynamic Breaking Resistor Setting Details Code and Features Description Pr 66 DB Warn ED Set the mount of b...

Page 204: ...e braking resistor usage rate is set to 0 braking resistance can be used without usage rate restriction However precaution is necessary since there is risk of fire if the braking resistance usage is higher than the power consumption of braking resistance An example of braking resistor set up is as follows Example 1 Example 2 T_acc Acceleration time to set frequency T_steady Constant speed operatio...

Page 205: ...y T_stop Stop time until operation resumes Do not set the braking resistor to exceed the resistor s power rating If overloaded it can overheat and cause a fire When using a resistor with a heat sensor the sensor output can be used as an external trip signal for the inverter s multi function input ...

Page 206: ... Free Run the output is blocked in an underload fault trip situation If set to 2 Dec the motor decelerates and stops when an underload trip occurs Pr 25 UL Warn Sel Sets the underload warning options Set to 1 Yes and set the multi function output terminals at OU 31 and 33 to 7 UnderLoad The warning signals are output when an underload condition arises Pr 26 UL Warn Time Pr 28 UL Trip Time The prot...

Page 207: ...ad rate is decided based on the base frequency set at dr 18 Base Freq An upper limit and lower limit is based on the inverter s rated current 6 3 1 Fan Fault Detection Grou p Cod e Name Setting Setting Range Unit Pr 79 Cooling fan fault selection 0 Trip OU 31 Multi function relay 1 item 8 FAN Warning OU 33 Multi function relay 2 item Fan Fault Detection Setting Details Code and Features Descriptio...

Page 208: ...of Components Lifetime Diagnosis for Fans Enter the Pr 87 Fan exchange warning level code After the selected usage is reached out of 50 000 hours the fan exchange warning message will appear in the multi functional output or keypad The total fan usage level appears at Pr 86 When exchanging fans you may initialize the accumulated value to 0 by setting the Pr 88 Initializing accumulated time for coo...

Page 209: ...minal When the multi function input terminal is set as the output block signal terminal and the signal is input to the terminal then the operation stops Group Code Name Setting Setting Range Unit In 65 69 Px terminal setting options 5 BX Output Block by Multi Function Terminal Setting Details Code and Features Description In 65 69 Px Define When the operation of the multi function input terminal i...

Page 210: ...Unit In 65 69 Px terminal setting options 3 RST Trip Status Reset Setting Details Code and Features Description In 65 69 Px Define Press Stop Reset key on the keypad or use the multi function input terminal to restart the inverter Set the multi function input terminal to 3 RST and turn on the terminal to reset the trip status ...

Page 211: ...mode for the inverter when a communication error occurs between the option card and the inverter body or when the option card is detached during operation Group Code Name Setting Setting Range Unit Pr 80 Motion selection at option trip 0 None 0 3 1 Free Run 2 Dec Operation Mode on Option Trip Setting Details Code and Features Description Pr 80 Opt Trip Mode Configuration Function 0 None No operati...

Page 212: ...han the value set at Pr 32 No Motor Level and if this continues for the time set at Pr 33 No Motor Time a no motor trip occurs If bA 07 V F Pattern is set to 1 Square set Pr 32 No Motor Level to a value lower than the factory default Otherwise no motor trip due to a lack of output current will result when the no motor trip operation is set 6 3 9 Low Voltage Trip 2 If you set the Pr 82 LV2 Selectio...

Page 213: ...t 0 44 Pre overheat Warning Operation Setting Details Code and Features Description Pr 77 Pre overheat warning temperature Set the pre overheat warning temperature Setting Range 10 110 Pr 78 Pre overheat warning operation setting 0 None No pre overheat warning operation 1 Warning If the pre overheat warning temperature is exceeded warning message is displayed on the keypad and inverter will operat...

Page 214: ...200 0 69 Torque detection 1 delay time 0 1 0 0 10 0 sec 70 Torque detection 2 operation setting 0 None 0 8 71 Torque detection 2 level 100 0 200 0 72 Torque detection 2 delay time 0 1 0 0 10 0 sec Visible only when the multi function relay OU 31 33 is set to 43 Prt Trq Det 1 Visible only when the multi function relay OU 31 33 is set to 44 Prt Trq Det 2 The over and under torque detection action op...

Page 215: ... UT CmdSpd Warn Detects under torque and outputs warning only when the inverter output frequency is the same as the command frequency 6 OT Warning Detects under torque during the operation and outputs warning 7 UT CmdSpd Trip Detects under torque and generates a trip only when the inverter output frequency is the same as the command frequency 8 UT Trip Detects under torque during operation and gen...

Page 216: ...Code and Features Description delay time delay time ...

Page 217: ...trip ARM short current fault trip Option fault trip Over heat trip Out phase open trip In phase open trip Inverter overload trip Ground fault trip Fan trip Motor over heat trip Pre PID operation failure I O board link trip External brake trip No motor trip Low voltage trip during operation Inverter pre overheat trip Over torque 1 trip Under torque 1 trip Over torque 2 trip Under torque 2 trip Leve...

Page 218: ...sistor braking rate warning Rotor time constant tuning error Fan replacement warning Inverter pre overheat warning Over torque 1 warning Under torque 1 warning Over torque 2 warning Under torque 2 warning Appears only when using the option board Ground detection feature is provided only in 4 0 kW 2 2 kW 200 V and 5 5 7 5 kW products Other products protect inverter with OVT OCT OC2 trip when ground...

Page 219: ......

Page 220: ...ollowing table for details about the communication standards Items Standard Communication method Transmission type RS 485 Bus type Multi drop Link System Inverter type name G100 Number of connected inverters Transmission distance Maximum of 16 inverters Maximum1 200 m recommended distance within 700 m Recommended cable size 0 75mm 18AWG Shielded Type Twisted Pair STP Wire Installation type Dedicat...

Page 221: ...RJ45 STP plug Use a RJ45 coupler for connection between products and cable extension Y type LAN coupler where STP can be mounted Use LAN standardized products for cables plugs and couplers CAT5 CAT5e CAT6 Note Communication cables must be installed by separating from the power cable Use the RS 485 communication by selecting one from S or S of the terminal block and S or S of the RJ45 plug ...

Page 222: ...g to the following illustration of the communication system configuration 7 2 1 Communication Line Connection After checking that the power of the inverter is fully blocked connect the RS 485 communication line to S or S terminal of the control terminal or RJ45 connector no 1 pin S no 8 pin S of the I O board The maximum number of inverters you can connect is 16 For communication lines use shielde...

Page 223: ...munication protocol 0 ModBus RTU 0 2 03 Built in communication speed 3 9600 bps 0 7 04 Built in communication frame setting 0 D8 PN S 1 0 3 05 Transmission delay after reception 5 0 1000 ms Communication Parameters Setting Details Code and Features Description CM 01 Int485 St ID Set the inverter station ID between 1 and 250 CM 02 Int485 Proto Select one of the two built in protocols Modbus RTU or ...

Page 224: ... number of stop bits Configuration Function 0 D8 PN S1 8 bit data no parity check 1 stop bit 1 D8 PN S2 8 bit data no parity check 2 stop bit 2 D8 PE S1 8 bit data even parity 1 stop bit 3 D8 PO S1 8 bit data odd parity 1 stop bit CM 05 Resp Delay Set the response time for the slave inverter to react to the request from the master Response time is used in a system where the slave device response i...

Page 225: ... Int 485 and the Frq code of the operation group to 6 Int 485 in order to set the operation command and frequency of the common area parameters via communication Group Code Name Setting Setting Range Unit Operation drv Command Source 3 Int 485 0 4 Frq Frequency reference source 6 Int 485 0 8 ...

Page 226: ... loss of speed 5 Lost Preset The inverter operates at the frequency set at Pr 14 Lost Preset F 7 2 5 Setting Virtual Multi Function Input Multi function input can be controlled using a communication address 0h0385 Set codes CM 70 77 to the functions to operate and then set the BIT relevant to the function to 1 at 0h0322 to operate it Virtual multi function operates independently from In 65 69 anal...

Page 227: ...nication allows the existing parameter settings to be saved However setting address 0h03E0 to 1 and then setting it to 0 does not carry out the same function 7 2 7 Total Memory Map for Communication Communication Area Memory Map Description Communication common compatible area 0h0000 0h00FF iS5 iP5A iV5 iG5A compatible area Parameter registration type area 0h0100 0h01FF Areas registered at CM 31 3...

Page 228: ...ed at CM 31 38 Read only 0h0110 0h0117 Control Parameter 1 Control Parameter 8 Parameter communication code value registered at CM 51 58 Read Write access Note When registering control parameters register the operation speed 0h0005 0h0380 0h0381 and operation command 0h0006 0h0382 parameters at the end of a parameter control frame The operation speed and operation command must be registered to the...

Page 229: ...an IF error if lowercase characters are encountered please refer to the following table Character ASCII HEX Command R 52h Read W 57h Write X 58h Request monitor registration Y 59h Perform monitor registration Data will be displayed as ASCII HEX For example if data value is 3000 3000 0 B B 8 h 30h 42h 42h 38h Error code ASCII HEX refer to 7 3 1 4 Error Code on page 220 Transmission reception buffer...

Page 230: ...iled Read Protocol Read Request Reads successive n words from address XXXX ENQ Station ID CMD Address Number of Addresses SUM EOT 05h 01 FA R XXXX 1 8 n XX 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte Total bytes 12 Characters are displayed inside single quotation marks Read Normal Response ACK Station ID CMD Data SUM EOT 06h 01 FA R XXXX XX 04h 1 byte 2 bytes 1 byte n x 4 bytes 2 bytes...

Page 231: ... 2 bytes 2 bytes 1 byte Total bytes 9 7 3 1 3 Monitor Registration Detailed Protocol Monitor registration request is made to designate the type of data that requires continuous monitoring and periodic updating Monitor Registration Request Registration requests for n addresses where n refers to the number of addresses The addresses do not have to be contiguous ENQ Station ID CMD Number of Addresses...

Page 232: ...tes 7 x n x 4 a maximum of 39 Monitor Registration Execution Error Response NAK Station ID CMD Error Code SUM EOT 15h 01 FA Y XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total bytes 9 7 3 1 4 Error Code Items Abbreviation Description ILLEGAL FUNCTION IF The requested function cannot be performed by a slave The corresponding function does not exist ILLEGAL DATA ADDRESS IA The received param...

Page 233: ... 69 6A 6B 6C 6D 6E 6F 70 q r s t u v w x y z 0 1 2 3 4 5 6 7 8 9 space 71 72 73 74 75 76 77 78 79 7A 30 31 32 33 34 35 36 37 38 39 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 3A 3B 3C 3D 3E 3F BEL BS CAN CR DC1 DC2 DC3 DC4 DEL DLE EM ACK ENQ EOT ESC ETB ETX FF FS GS HT LF NAK NUL RS S1 SO SOH STX SUB SYN US VT 40 5B 5C 5D 5E 5F 60 7B 7C 7D 7E 07 08 18 0D 11 12 13 14 7F 10 19 06 05 04 1B 17 03 ...

Page 234: ...de 03 Read Holding Register Query Field Name Response Field Name Station ID Station ID Function 0x03 Function 0x03 Starting Address Hi Byte Count Starting Address Lo Data Hi of Points Hi Data Lo of Points Lo CRC Lo CRC Hi Data Hi Data Lo CRC Lo CRC Hi Function Code 04 Read Input Register Query Field Name Respo nse Field Name Response Field Name Station ID Station ID Function 0x04 Function 0x04 Sta...

Page 235: ... Preset Data Hi Preset Data Lo Preset Data Lo CRC Lo CRC Lo CRC Hi CRC Hi Function Code 16 hex 0h10 Preset Multiple Register Query Field Name Response Field Name Station ID Station ID Function 0x10 Function 0x10 Starting Address Hi Starting Address Hi Starting Address Lo Starting Address Lo of Register Hi of Register Hi of Register Lo of Register Lo Byte Count CRC Lo Data Hi CRC Hi Data Lo Data Hi...

Page 236: ...time1 Communication address 0x1247 is changed to 10 0 sec Frame Transmission from Master to Slave Request Item s Statio n ID Functio n Starting Address of Registe r Byte Count Data 1 Data 2 CRC Hex 0x01 0x10 0x1245 0x0002 0x04 0x0032 0x0064 0x432 4 Desc riptio n CM 01 Int485 St ID Preset Multiple Register Starting Address 1 0x1246 1 50 ACC time 5 0sec 100 DEC time 10 0sec Frame Transmission from S...

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Page 238: ...ided free of charge In DriveView9 both Modbus RTU and LS INV 485 protocols are available Reading Writing Parameters In DriveView9 you can read write individual parameters groups and all parameters In the case of the frequently used parameters you can add to favorites to manage them separately For more details see DriveView9 user s manual ...

Page 239: ...e output gauge and seven optional gauges are provided On the output gauge you can monitor the output frequency speed On the optional gauges the user can select the items that can be monitored such as the output voltage output current or analog input to be monitored in the form of a gauge For more details see DriveView9 s user manual ...

Page 240: ...ends screen of DriveView9 you can monitor the parameters in the graph form Monitoring graphs provide 8 channels Trends provide monitoring recording and trigger observation features For more details see DriveView9 user s manual ...

Page 241: ...Version 1 00 E g 0h0101 Version 1 01 0h0004 Reserved R W 0h0005 Target frequency 0 01 Hz R W 0h0006 Operation command option R B15 Reserved B14 0 Keypad Freq 1 Keypad Torq 2 16 Terminal block multi step speed 17 Up 18 Down 19 STEADY 22 V1 24 V0 25 I2 26 Reserved 27 Built in 485 28 Communication option 30 JOG 31 PID B13 B12 B11 B10 B9 B8 0 Keypad 1 Fx Rx 1 2 Fx Rx 2 3 Built in 485 4 Communication o...

Page 242: ...mmand source by communication built in option B12 Reverse operation command B11 Forward operation command B10 Brake release signal B9 Jog mode B8 Drive stopped B7 DC Braking B6 Speed reached B5 Decelerating B4 Accelerating B3 Fault Trip operates according to OU 30 setting B2 Operating in reverse direction B1 Operating in forward direction B0 Stopped 0h000F Fault trip information R B15 Reserved B14...

Page 243: ...d B11 Reserved B10 Reserved B9 Reserved B8 Reserved B7 Reserved B6 Reserved B5 Reserved B4 Reserved B3 Reserved B2 Reserved B1 Relay 2 B0 Relay 1 0h0012 V1 0 01 R V1 voltage input 0h0013 V0 0 01 R Volume voltage input 0h0014 I2 0 01 R I2 current input 0h0015 Motor rotation speed 1 Rpm R Displays existing motor rotation speed 0h0016 0h0019 Reserved 0h001 A Select Hz rpm R 0 Hz 1 Rpm 0h001B Display ...

Page 244: ...0 V 3 phase forced cooling 0231h 100 V single phase forced cooling 0121h 400 V single phase self cooling 0420h 200 V single phase self cooling 0220h 400 V 3 phase self cooling 0430h 200 V 3 phase self cooling 0230h 400 V single phase forced cooling 0421h 200 V single phase forced cooling 0221h 400 V 3 phase forced cooling 0431h 0h0303 Inverter S W version E g 0h0100 Version 1 00 E g 0h0101 Version...

Page 245: ...9 B8 B7 Frequency command source 0 Keypad speed 1 Keypad torque 2 4 Up Down operation speed 5 V1 7 V0 8 I2 9 10 Built in 485 11 Communication option 12 13 Jog 14 PID 25 39 Multi step speed frequency B6 B5 B4 B3 B2 B1 B0 0h0307 0h30F Reserved 0h0310 Output current 0 1 A 0h0311 Output frequency 0 01 Hz 0h0312 Output rpm 0 Rpm 0h0313 Motor feedback speed 0 Rpm 32768Rpm 32767Rpm directional 0h0314 Out...

Page 246: ...h0321 Digital output information BI5 Reserved Reserved B4 Reserved B3 Reserved B2 Reserved B1 Relay 2 B0 Relay 1 0h0322 Virtual digital input information B15 Reserved Reserved B8 Reserved B7 Virtual DI 8 CM 77 B6 Virtual DI 7 CM 76 B5 Virtual DI 6 CM 75 B4 Virtual DI 5 CM 74 B3 Virtual DI 4 CM 73 B2 Virtual DI 3 CM 72 B1 Virtual DI 2 CM 71 B0 Virtual DI 1 CM 70 0h0323 Display the selected motor 0 ...

Page 247: ...rip B8 Reserved B7 Reserved B6 In phase open trip B5 Out phase open trip B4 Ground Fault Trip B3 E Thermal Trip B2 Inverter Overload Trip B1 Underload Trip B0 Overload Trip 0h0331 Latch type trip information 2 BI5 Reserved BI4 Pre Over Heat Trip BI3 Reserved BI2 Reserved BI1 Reserved BI0 Bad option card B9 No motor trip B8 External brake trip B7 Bad contact at basic I O board B6 Pre PID Fail B5 Re...

Page 248: ... B8 Keypad lost B7 Encoder disconnection B6 Wrong installation of encoder B5 DB B4 FAN running B3 Lost command B2 Inverter Overload B1 Underload B0 Overload 0h0335 Latch type trip information 3 B3 Under Torque Detection 2 B2 Over Torque Detection 2 B1 Under Torque Detection 1 B0 Over Torque Detection 1 0H03356 0h033F Reserved 0h0340 On Time date 0 Day Total number of days the inverter has been pow...

Page 249: ...le Unit Assigned Content by Bit 0h0380 Frequency command 0 01 Hz Command frequency setting 0h0381 RPM command 1 Rpm Command rpm setting 0h0382 Operation command B7 Reserved B6 Reserved B5 Reserved B4 Reserved B3 0 1 Free run stop B2 0 1 Trip initialization B1 0 Reverse direction command 1 Forward direction command B0 0 Stop command 1 Run command Example Forward operation command 0003h Reverse oper...

Page 250: ...feedback value 0 1 PID feedback value 0h038A Motor rated current 0 1 A 0h038B Motor rated voltage 1 V 0h038C 0h038F Reserved Reserved 0h0390 Torque Ref 0 1 Torque command 0h0391 Fwd Pos Torque Limit 0 1 Forward motoring torque limit 0h0392 Fwd Neg Torque Limit 0 1 Positive direction regeneration torque limit 0h0393 Rev Pos Torque Limit 0 1 Reverse motoring torque limit 0h0394 Rev Neg Torque Limit ...

Page 251: ... 1 Yes 0h03E2 Parameter initialization X 0 No 1 All Grp 2 Drv Grp 3 bA Grp 4 Ad Grp 5 Cn Grp 6 In Grp 7 OU Grp 8 CM Grp 9 AP Grp 12 Pr Grp 13 M2 Grp 14 Operation group Setting is prohibited during fault trip interruptions 0h03E3 Changed parameter display O 0 No 1 Yes 0h03E4 Reserved Reserved 0h03E5 Delete all fault history O 0 No 1 Yes 0h03E6 Delete user registrated codes O 0 No 1 Yes 0h03E7 Hide ...

Page 252: ...ter to 0 via communication set it to another value If a parameter has been set to a value other than 0 and a non zero value is entered again an error message is returned The previously set value can be identified by reading the parameter when operating the inverter via communication The addresses 0h03E7 and 0h03E8 are parameters for entering the password When the password is entered the condition ...

Page 253: ......

Page 254: ...or control dr 09 Property Write enabled during operation Code Comm Address Name Keypad Display Setting Range Initial Value Property V F SL Ref 0h1D00 Target frequency 0 00 0 Maximum frequency Hz 0 00 O O O p 45 0h1D01 Acceleration time ACC 0 0 600 0 s 5 0 O O O p 78 0h1D02 Deceleration time dEC 0 0 600 0 s 10 0 O O O p 78 0h1D03 Command Source drv 0 Keypad 1 Fx Rx 1 X O O p 73 1 Fx Rx 1 2 Fx Rx 2 ...

Page 255: ...l nOn O O 0h1D0D Select rotation direction drC F Forward direction operation F O O O r Reverse run 8 2 Drive Group PAR dr In the following table data shaded in grey will be displayed when the related code has been selected SL Sensorless vector control dr 09 Property Write enabled during operation Cod e Comm Addres s Name Setting Range Initial Value Property V F S L Ref dr 00 Jump Code 1 99 9 O O O...

Page 256: ...ies by Motor capacity X O O p 131 dr 15 0h110F Torque boost mode 0 Manual 0 Manual X O X p 90 1 Auto dr 16 0h1110 Forward Torque boost 0 0 15 0 2 0 X O X p 90 dr 17 0h1111 Reverse torque boost 0 0 15 0 2 0 X O X p 90 dr 18 0h1112 Base frequency 30 00 400 00 Hz V F Slip Compen 40 00 120 00 Hz IM Sensorless 60 00 X O O p 85 dr 19 0h1113 Start frequency 0 01 10 00 Hz 0 50 X O O p 85 dr 20 0h1114 Maxi...

Page 257: ...Operatio n frequenc y O O O 0 Operation frequency 1 Acceleration time 2 Deceleration time 3 Command Source 4 Frequency reference source 5 Multi step speed frequency 1 6 Multi step speed frequency 2 7 Multi step speed frequency 3 8 Output current 9 Motor RPM 1 0 Inverter DC voltage 1 1 User select signal dr 81 1 2 Currently out of order 1 3 Select run direction 1 4 Output current 2 1 5 Motor RPM 2 ...

Page 258: ...e 0 None X O O 1 SmartDownload 3 SmartUpLoad 4 RemoteUpLoad 5 RemoteDownloa d dr 92 0h115C Parameter save 0 None 0 None X O O 1 Parameter Save dr 93 0h115D Parameter initialization 0 No 0 No X O O p 157 1 All Grp 2 dr Grp 3 bA Grp 4 Ad Grp 5 Cn Grp 6 In Grp 7 OU Grp 8 CM Grp 9 AP Grp 12 Pr Grp 13 M2 Grp 14 run Grp dr 94 0h115E Password registration 0 9999 O O O p 159 dr 95 0h115F Parameter lock se...

Page 259: ...source 0 None 0 None X O O p 109 1 V1 3 V0 4 I2 bA 023 0h1202 Auxiliary command calculatio n type 0 M G A 0 M GA X O O p 109 1 Mx G A 2 M G A 3 M M G A 4 M G 2 A 50 5 Mx G 2 A 50 6 M G 2 A 50 7 M M G 2 A 50 bA 033 0h1203 Auxiliary frequency reference gain 200 0 200 0 100 0 O O O p 109 bA 04 0h1204 2nd command source 0 Keypad 1 Fx Rx 1 X O O p 101 1 Fx Rx 1 2 Fx Rx 2 3 Int 485 4 FieldBus4 bA 05 0h1...

Page 260: ...12 0h120C Rated slip speed 0 3000 Rpm X O O p 122 bA 13 0h120D Motor rated current 1 0 1000 0 A X O O p 122 bA 14 0h120E Motor noload current 0 0 1000 0 A X O O p 122 bA 15 0h120F Motor rated voltage 0 100 480 V 0 X O O p 91 bA 16 0h1210 Motor efficiency 64 100 Dependen t on motor setting X O O p 122 bA 17 0h1211 Load inertia rate 0 8 0 X O O p 122 bA 18 0h1212 Trim power display 70 130 100 O O O ...

Page 261: ...ency Hz 30 00 X O X p 87 bA 446 0h122C User Voltage 2 0 100 50 X O X p 87 bA 456 0h122D User Frequenc y 3 0 00 Maximum frequency Hz 45 00 X O X p 87 bA 466 0h122E User Voltage 3 0 100 75 X O X p 87 bA 476 0h122F User Frequenc y 4 0 00 Maximum frequency Hz Maximum frequency X O X p 87 bA 486 0h1230 User Voltage 4 0 100 100 X O X p 87 bA 537 0h1235 Multi step speed frequency 4 0 00 Maximum frequency...

Page 262: ...0 bA 748 0h124A Multi step acceleration time 3 0 0 600 0 s 40 0 O O O p 80 bA 758 0h124B Multi step deceleration time 3 0 0 600 0 s 40 0 O O O p 80 bA 768 0h124C Multi step acceleration time 4 0 0 600 0 s 50 0 O O O p 80 bA 778 0h124D Multi step deceleration time 4 0 0 600 0 s 50 0 O O O p 80 bA 788 0h124E Multi step acceleration time 5 0 0 600 0 s 40 0 O O O p 80 bA 798 0h124F Multi step decelera...

Page 263: ... Value Property V F SL Ref Ad 00 Jump Code 1 99 24 O O O p 42 Ad 01 0h1301 Acceleration pattern 0 Linear 0 Linear X O O p 83 Ad 02 0h1302 Deceleration pattern 1 S curve X O O p 83 Ad 039 0h1303 S curve acceleration start point gradient 1 100 40 X O O p 83 Ad 049 0h1304 S curve acceleration end point gradient 1 100 40 X O O p 83 Ad 0510 0h1305 S curve deceleration start point gradient 1 100 40 X O ...

Page 264: ...ted Current of Motor x 100 50 X O X p 92 Ad 1412 0h130E Output blocking time before DC braking 0 00 60 00 s 0 10 X O O p 94 Ad 1512 0h130F DC braking time 0 00 60 00 s 1 00 X O O p 94 Ad 1612 0h1310 DC braking rate 0 Rated Current of Inverter Rated Current of Motor x 100 50 X O O p 94 Ad 1712 0h1311 DC braking frequency Start frequency 60 Hz 5 00 X O O p 94 Ad 20 0h1314 Dwell frequency on accelera...

Page 265: ...aximum frequency Hz Maximum frequency X O O p 99 Ad 27 0h131B Frequency jump 0 No 0 No X O O p 100 1 Yes Ad 2814 0h131C Jump frequency lower limit 1 0 00 Jump frequency upper limit1 Hz 10 00 O O O p 100 Ad 2914 0h131D Jump frequency upper limit 1 Jump frequency lower limit1 Maximum frequency Hz 15 00 O O O p 100 Ad 3014 0h131E Jump frequency lower limit 2 00 Jump frequency upper limit2 Hz 20 00 O ...

Page 266: ...61 Ad 4515 0h132D Brake release Reverse frequency 0 00 Maximum frequency Hz 1 00 X O O p 161 Ad 4615 0h132E Brake engage delay time 0 00 10 00 s 1 00 X O O p 161 Ad 4715 0h132F Brake engage frequency 0 00 Maximum frequency Hz 2 00 X O O p 161 Ad 50 0h1332 Energy saving operation 0 None 0 None X O X p 144 1 Manual 2 Auto Ad 5116 0h1333 Energy saving amount 0 30 0 O O X p 144 Ad 60 0h133C Acc Dec ti...

Page 267: ... 3 V0 4 I2 Ad 67 0h1343 Output contact On level Output contact off level 100 00 90 00 X O O p 162 Ad 68 0h1344 Output contact Off level 100 00 output contact on level 10 00 X O O p 162 Ad 70 0h1346 Safe operation selection 0 Always Enable 0 Always Enable X O O p 119 1 DI Dependent Ad 7117 0h1347 Safe operation stop options 0 Free Run 0 Free Run X O O p 119 1 Q Stop 2 Q Stop Resume Ad 7217 0h1348 S...

Page 268: ...h134E Regeneration evasion for press I gain 20 30000 ms 500 O O O p 163 Ad 79 0h134F DB Unit turn on voltage level 200 V Min19 400 V 390 V X O O 400 V Min19 800 V 780 V Ad 80 0h1350 Fire Mode selection 0 None 0 None X O O p 103 1 Fire Mode 2 Fire Mode Test Ad 8120 0h1351 Fire Mode Operation frequency Start frequency Maximum frequency Hz 60 00 X O O p 103 Ad 8220 0h1352 Fire Mode Run direction 0 Fo...

Page 269: ...h1405 Switching mode 0 Normal PWM 0 Normal PWM X O O p 150 Cn 09 0h1409 Initial excitation time 0 00 60 00 s 1 00 X X O p 137 Cn 10 0h140A Initial excitation amount 100 0 300 0 100 0 X X O p 137 Cn 11 0h140B Continued operation duration 0 00 60 00 s 0 00 X X O p 137 Cn 21 0h1415 Low speed torque compensation gain 50 300 Varies by Motor capacity X X O p 137 Cn 22 0h1416 Output torque compensation g...

Page 270: ...36 Positive direction reverse torque limit 0 0 200 0 180 O X O p 137 Cn 5522 0h1437 Positive direction regeneration torque limit 0 0 200 0 180 O X O p 137 Cn 5622 0h1438 Negative direction regeneration torque limit 0 0 200 0 180 O X O p 137 Cn 5722 0h1439 Negative direction reverse torque limit 0 0 200 0 180 O X O p 137 Cn 70 0h 1446 Speed search mode selection 0 Flying Start 123 0 Flying Start 1 ...

Page 271: ...in 0 9999 Flying Start 1 100 O O O p 145 Flying Start 2 60027 Cn 7426 0h144A Speed search integral gain 0 9999 Flying Start 1 200 O O O p 145 Flying Start 2 1000 Cn 7526 0h144B Output block time before speed search 0 0 60 0 s 1 0 X O O p 145 Cn 7626 0h144C Speed search Estimator gain 50 150 100 O O O Cn 77 0h144D Energy buffering selection 0 No 0 No X O O p 140 1 KEB 1 2 KEB 2 Cn 7828 0h144E Energ...

Page 272: ... related code has been selected SL Sensorless vector control dr 09 Property Write enabled during operation Code Comm Addres s Name Setting Range Initial Value Prop erty V F S L Ref In 00 Jump Code 1 99 65 O O O p 42 In 01 0h1501 Frequency for maximum analog input Start frequency Maximum frequency Hz Maximum frequency O O O p 61 In 02 0h1502 Torque at maximum analog input 0 0 200 0 100 0 O X X In 0...

Page 273: ...ge 100 00 0 00 0 00 O O O p 65 In 1429 0h150E V1 Maximum input voltage 12 00 0 00 V 10 00 O O O p 65 In 1529 0h150F V1 output at Maximum voltage 100 00 0 00 100 00 O O O p 65 In 16 0h1510 Changing rotation direction of V1 0 No 0 No O O O p 61 1 Yes In 17 0h1511 V1 quantization level 0 0030 0 04 10 00 0 04 X O O p 61 In 35 0h1523 V0 input voltage display 0 00 5 00 V 0 00 O O p 67 In 37 0h1525 Time ...

Page 274: ...534 I2 input filter time constant 0 10000 ms 100 O O O p 67 In 53 0h1535 I2 minimum input current 0 00 20 00 mA 4 00 O O O p 67 In 54 0h1536 I2 output at Minimum current 0 00 100 00 0 00 O O O p 67 In 55 0h1537 I2 maximum input current 0 00 20 00 mA 20 00 O O O p 67 In 56 0h1538 I2 output at Maximum current 0 00 100 00 100 00 O O O p 67 In 61 0h153D Changing rotation direction of I2 0 No 0 No O O ...

Page 275: ...on setting 8 Speed M 7 Sp L X O O p 71 9 Speed H p 71 11 XCEL L p 80 12 XCEL M p 80 13 RUN Enable p 119 14 3 Wire p 117 15 2nd Source p 101 16 Exchange p 154 17 Up p 115 18 Down p 115 20 U D Clear p 115 21 Analog Hold p 70 22 I Term Clear p 125 23 PID Openloop p 125 24 P Gain2 p 125 25 XCEL Stop p 85 26 2nd Motor p 152 27 U D Enable 33 Baseblock 34 Pre Excite p 94 38 Timer In p 160 40 dis Aux Ref ...

Page 276: ... 102 In 87 0h1557 Multi function input terminal selection P5 P1 0 000032 X O O p 102 0 A contact NO 1 B contact NC In 88 0h1558 Selects the NO NC operation command 0 NO 0 X O O 1 NO NC In 89 0h1559 Multi step command delay time 1 5000 ms 1 X O O p 71 In 90 0h155A Multi function input terminal status P5 P1 0 0000 O O p 102 0 release Off 1 Connection On In 99 0h1563 SW1 NPN PNP status Bit 0 1 0 O O ...

Page 277: ...r 6 Idse 7 Iqse 8 Target Freq 9 Ramp Freq 10 Speed Fdb 12 PID Ref Value 13 PID Fdb Value 14 PID Output 15 Constant OU 02 0h1602 Analog output 1 gain 1000 0 1000 0 100 0 O O O p 165 OU 03 0h1603 Analog output 1 bias 100 100 0 O O O p 165 OU 04 0h1604 Analog output 1 filter 0 10000 ms 5 O O O p 165 OU 05 0h1606 Analog constant output1 0 0 100 0 0 0 O O O p 165 OU 06 0h1606 Analog output1 monitor 0 0...

Page 278: ...Under Load 8 Fan Warning 9 Stall 10 Over Voltage 11 Low Voltage 12 Over Heat 13 Lost Command 14 Run 15 Stop 16 Steady 17 Inverter Line 18 Comm Line 19 Speed Search 21 Regeneration 22 Ready 23 Zero Speed 28 Timer Out 29 Trip 31 DB Warn ED 34 On Off Control 35 BR Control 36 Reserved 37 FAN Exchange 38 Fire Mode 40 KEB Operating 41 Pre Overheat 42 Minor fault 43 Torque Detect1 44 Torque Detect2 OU 33...

Page 279: ...dy 17 Inverter Line 18 Comm Line 19 Speed Search 21 Regeneration 22 Ready 23 Zero Speed 28 Timer Out 29 Trip 31 DB Warn ED 34 On Off Control 35 BR Control 36 Reserved 37 FAN Exchange 38 Fire Mode 40 KEB Operating 41 Pre Overheat 42 Minor fault 43 Torque Detect1 44 Torque Detect2 OU 41 0h1629 Multi function relay monitor 00 p 167 OU 50 0h1632 Multi function relay On delay 0 00 100 00 s 0 00 O O O p...

Page 280: ...p 160 OU 56 0h1638 Timer Off delay 0 00 100 00 s 0 00 O O O p 160 OU 57 0h1639 Detection frequency 0 00 Maximum frequency Hz 30 00 O O O p 167 OU 58 0h163A Detection frequency band 0 00 Maximum frequency Hz 10 00 O O O p 167 OU 67 0h1643 Torque detection 1 operation setting35 0 None 0 X O O p 202 1 OT CmdSpd Warn 2 OT Warning 3 OT CmdSpdTrip 4 OT Trip 5 UT CmdSpd Warn 6 UT Warning 7 UT CmdSpdTrip ...

Page 281: ...on Group PAR CM In the following table data shaded in grey will be displayed when the related code has been selected SL Sensorless vector control dr 09 Property Write enabled during operation Code Comm Address Name Setting Range Initial Value Prop erty V F S L Ref CM 00 Jump Code 1 99 20 O O O p 42 CM 01 0h1701 Built in communication inverter ID 1 250 1 O O O p 211 CM 02 0h1702 Built in communicat...

Page 282: ...ersion 0 00 O O O CM 0738 0h1707 Communicatio n option inverter ID 0 255 1 O O O CM 0838 0h1708 FIELD BUS communication speed 12Mbps O O CM 0938 0h1709 Communicatio n option LED status O O O CM 30 0h171E Number of output parameters 0 8 3 O O O p 216 CM 31 0h171F Output communication address 1 0000 FFFF Hex 000A O O O p 216 CM 32 0h1720 Output communication address 2 0000 FFFF Hex 000E O O O p 216 ...

Page 283: ...6 CM 52 0h1734 Input communication address 2 0000 FFFF Hex 0006 X O O p 216 CM 53 0h1735 Input communication address 3 0000 FFFF Hex 0000 X O O p 216 CM 54 0h1736 Input communication address 4 0000 FFFF Hex 0000 X O O p 216 CM 55 0h1737 Input communication address 5 0000 FFFF Hex 0000 X O O p 216 CM 56 0h1738 Input communication address 6 0000 FFFF Hex 0000 X O O p 216 CM 57 0h1739 Input communica...

Page 284: ... None O O O p 238 CM 75 0h174B Communicatio n multi function input 6 5 BX 0 None O O O p 238 CM 76 0h174C Communicatio n multi function input 7 6 JOG 0 None O O O p 238 CM 77 0h174D Communicatio n multi function input 8 7 Speed L 0 None O O O p 238 8 Speed M 9 Speed H 11 XCEL L 12 XCEL M 13 RUN Enable 14 3 Wire 15 2nd Source 16 Exchange 17 Up 18 Down 20 U D Clear 21 Analog Hold 22 I Term Clear 23 ...

Page 285: ...5D NAK Data frame count 0 65535 X O O CM 9439 Communicatio n data upload 0 No 0 No X O O 1 Yes 8 9 Application Function Group PAR AP In the following table data shaded in grey will be displayed when the related code has been selected SL Sensorless vector control dr 09 Property Write enabled during operation Code Comm Address Name Setting Range Initial Value Pro pert y V F S L Ref AP 00 Jump Code 1...

Page 286: ...n 0 0 1000 0 50 0 O O O p 125 AP 2340 0h1817 PID controller integral time 0 0 200 0 s 10 0 O O O p 125 AP 2440 0h1818 PID controller differentiation time 0 1000 ms 0 O O O p 125 AP 2540 0h1819 PID controller feed forward compensation gain 0 0 1000 0 0 0 O O O p 125 AP 2640 0h181 A Proportional gain scale 0 0 100 0 100 0 X O O p 125 AP 2740 0h181B PID output filter 0 10000 ms 0 O O O p 125 AP 2840 ...

Page 287: ...ay time 0 9999 s 600 O O O p 125 AP 3740 0h1825 PID sleep mode delay time 0 0 999 9 s 60 0 O O O p 125 AP 3840 0h1826 PID sleep mode frequency 0 00 Maximum frequency Hz 0 00 O O O p 125 AP 3940 0h1827 PID wake up level 0 100 35 O O O p 125 AP 4040 0h1828 PID wake up mode setting 0 Below Level 0 Below Level O O O p 125 1 Above Level 2 Beyond Level AP 4340 0h182B PID unit gain 0 00 300 00 100 00 O O...

Page 288: ...nput output open phase protection bit 00 11 0041 X O O p 185 01 Output open phase 10 Input open phase Pr 06 0h1B06 Input voltage range during open phase 1 100 V 15 X O O p 185 Pr 07 0h1B07 Deceleration time at fault trip 0 0 600 0 s 3 0 O O O Pr 08 0h1B08 Selection of startup on trip reset 0 No 0 No O O O p 149 1 Yes Pr 09 0h1B09 Number of automatic restarts 0 10 0 O O O p 149 Pr 1042 0h1B0A Autom...

Page 289: ...arning level 30 180 150 O O O p 179 Pr 19 0h1B13 Overload warning time 0 0 30 0 s 10 0 O O O p 179 Pr 20 0h1B14 Motion at overload fault 0 None 1 Free Run O O O p 179 1 Free Run 2 Dec Pr 21 0h1B15 Overload fault level 30 200 180 O O O p 179 Pr 22 0h1B16 Overload fault time 0 0 60 0 s 60 0 O O O p 179 Pr 25 0h1B19 Under load warning selection 0 No 0 No O O O p 194 1 Yes Pr 26 0h1B1 A Under load war...

Page 290: ...Self cool 0 Self cool O O O p 177 1 Forced cool Pr 42 0h1B2A Electronic thermal 1 minute rating 120 200 150 O O O p 177 Pr 43 0h1B2B Electronic thermal continuous rating 50 150 120 O O O p 177 Pr 45 0h1B2D BX trip mode 0 Free Run 0 X O O 1 Dec Pr 50 0h1B32 Stall prevention motion and flux braking bit 0000 1111 0000 X O X p 181 0001 Accelerating 0010 At constant speed 0100 Decelerating 1000 FluxBra...

Page 291: ...rheat warning temperature 90 110 90 O O O p 201 Pr 78 0h1B4E Pre overheat warning operation selection 0 NONE 0 O O O p 201 1 Warning 2 Freerun 3 Dec Pr 79 0h1B4F Cooling fan fault selection 0 Trip 1 Warning O O O p 195 1 Warning Pr 80 0h1B50 Motion selection at option trip 0 None 1 Free Run O O O p 199 1 Free Run 2 Dec Pr 81 0h1B51 Low voltage fault decision delay time 0 0 60 0 s 0 0 X O O p 196 P...

Page 292: ...9 is set to 26 2nd MOTOR In the following table data shaded in grey will be displayed when the related code has been selected SL Sensorless vector control dr 09 Property Write enabled during operation Code Comm Address Name Setting Range Initial Value Prop erty V F S L Ref M2 00 Jump Code 1 99 14 O O O p 42 M2 04 0h1C04 Acceleration time 0 0 600 0 s 20 0 O O O p 152 M2 05 0h1C05 Deceleration time ...

Page 293: ...ncy 64 100 X O O p 152 M2 16 0h1C10 Load inertia rate 0 8 X O O p 152 M2 17 Stator resistance Dependent on motor setting X O O p 152 M2 18 Leakage inductance X O O p 152 M2 19 Stator inductance X O O p 152 M2 2044 Rotor time constant 25 5000 ms X O O p 152 M2 25 0h1C19 V F pattern 0 Linear 0 Linear X O O p 152 1 Square 2 User V F M2 26 0h1C1 A Forward Torque boost 0 0 15 0 2 0 X O O p 152 M2 27 0h...

Page 294: ...aries by Motor capacity X X O p 137 M2 33 0h1C21 Stator inductance scale 50 300 Varies by Motor capacity X X O p 137 M2 34 0h1C12 Rotor time constant scale 50 300 Varies by Motor capacity X X O p 137 M2 40 0h1C28 Rotation count speed gain 0 1 6000 0 100 0 O O O M2 41 0h1C29 Rotation count speed scale 0 x 1 0 x 1 O O O 1 x 0 1 2 x 0 01 3 x 0 001 4 x 0 0001 M2 42 0h1C2A Rotation count speed unit 0 R...

Page 295: ......

Page 296: ...ing signal disappears and the fault is not saved in the fault history Latch When the fault is corrected and a reset input signal is provided the trip or warning signal disappears Fatal When the fault is corrected the fault trip or warning signal disappears only after the user turns off the inverter waits until the charge indicator light goes off and turns the inverter on again If the inverter is s...

Page 297: ...s set to 1 In Phase Open Latch Displayed when a 3 phase inverter input has one or more phases in an open circuit condition Operates only when bit 2 of Pr 05 is set to 1 Inverter OLT Latch Displayed when the inverter has been protected from overload and resultant overheating based on inverse time limit thermal characteristics Allowable overload rates for the inverter are 150 for 1 min and 200 for 4...

Page 298: ... external fault signal is provided by the multi function terminal Set one of the multi function input terminals at In 65 69 to 4 External Trip to enable external trip BX Level Displayed when the inverter output is blocked by a signal provided from the multi function terminal Set one of the multi function input terminals at In 65 69 to 5 BX to enable input block function H W Diag Fatal Displayed wh...

Page 299: ... occurs if the inverter temperature exceeds the temperature set by the user in Pr 77 Protection Functions for Communication Options Keypad Display Name Type Description Lost Command Level Displayed when a frequency or operation command error is detected during inverter operation by controllers other than the keypad e g using a terminal block and a communication mode Operates when Pr 12 is set to a...

Page 300: ...5 Set the digital output terminal or relay OU 31 or OU 33 to 13 Lost Command to receive lost command warning output signals If the communication settings and status are not suitable for P2P a Lost Command alarm occurs Fan Exchange An alarm occurs when the value set at Pr 86 is less than the value set at Pr 87 To receive fan exchange output signals set the digital output terminal or relay OU 31 or ...

Page 301: ...upplied an output while the motor was idling Operate the inverter after the motor has stopped or use the speed search function Cn 60 The mechanical brake of the motor is operating too fast Check the mechanical brake A ground fault has occurred in the inverter output wiring Check the output wiring The motor insulation is damaged Replace the motor OVT Deceleration time is too short for the load iner...

Page 302: ...ration Replace the motor with a model that supplies extra power to the cooling fan POT The magnetic contactor on the output side has a connection fault Check the magnetic contactor on the output side The output wiring is faulty Check the output wiring IPO The magnetic contactor on the input side has a connection fault Check the magnetic contactor on the input side The input wiring is faulty Check ...

Page 303: ...or warnings occurs refer to the following table for possible causes and remedies Items Cause Remedy Parameters cannot be set The inverter is in operation driving mode Stop the inverter to change to program mode and set the parameter The parameter access is incorrect Check the correct parameter access level and set the parameter The password is incorrect Check the password disable the parameter loc...

Page 304: ...Sensorless If the fault remains replace the inverter with a model with increased capacity The motor rotates in the opposite direction to the command The wiring for the motor output cable is incorrect Determine if the cable on the output side is wired correctly to the phase U V W of the motor The signal connection between the control circuit terminal forward reverse rotation of the inverter and the...

Page 305: ...he frequency command value is low Set an appropriate value The load is too high Reduce the load Increase the acceleration time Check the mechanical brake status The acceleration time is too long Change the acceleration time The combined values of the motor properties and the inverter parameter are incorrect Change the motor related parameters The stall prevention level during acceleration is low C...

Page 306: ...ue to an inaccurate V F setting at low speed Reduce the torque boost value to avoid over excitation While the inverter is in operation a control unit malfunctions or noise occurs Noise occurs due to switching inside the inverter Change the carrier frequency to the minimum value Install a micro surge filter in the inverter output When the inverter is operating the earth leakage breaker is activated...

Page 307: ... is less than 200 m 50 m for motors rated 3 7 kW or lower The motor does not come to a complete stop when the inverter output stops It is difficult to decelerate sufficiently because DC braking is not operating normally Adjust the DC braking parameter Increase the set value for the DC braking current Increase the set value for the DC braking stopping time The output frequency does not increase to ...

Page 308: ...h Cleaning with wet cloths water solvents or detergents may result in electric shock or damage to the product 10 1 Regular Inspection Lists 10 1 1Daily Inspections Inspection Area Inspection Item Inspection Details Inspection Method Judgment Standard Inspection Equipment All Environment al factors Is the ambient temperature and humidity within the design range and is there any dust or foreign obje...

Page 309: ...bnormality Is the capacitor swollen Cooling system Cooling Fan Is there any abnormal vibration or noise Turn off the system and check operation by rotating the fan manually Fan rotates smoothly Display Measuring device Is the display value normal Check the display value on the panel Check and manage specified values Voltmeter ammeter etc Motor All Is there any abnormal vibration or noise Visual in...

Page 310: ...o abnormality Is there any damage to cable insulation Terminal block Is there any damage Visual inspection No abnormality Smoothing capacitor Measure electrostatic capacity Measure with capacity meter Rated capacity over 85 Capacity meter Relay Is there any chattering noise during operation Visual inspection No abnormality Is there any damage to the contacts Visual inspection Braking resistor Is t...

Page 311: ...ts loose Check the connecting part of the connector No abnormality Display Display device Is the display value normal Check the command value on the display device Specified and managed values must match Voltmeter ammeter etc 10 1 3Bi annual Inspections Inspection area Inspection item Inspection details Inspection method Judgment standard Inspection equipment Motor Insulation resistance Megger tes...

Page 312: ...ths store it between 10 C and 30 C to prevent depletion of the electrolytic capacitor Do not expose the inverter to snow rain fog or dust Package the inverter in a way that prevents contact with moisture Keep the moisture level below 70 in the package by including a desiccant such as silica gel Do not leave the inverter in a humid or dusty environment e g Used as a device or control panel at a con...

Page 313: ...ll metal parts can be recycled Although plastic can also be recycled it can be incinerated under controlled conditions in some regions If the product is left in a prolonged state without a flow of current the condenser will deteriorate due to its characteristics To prevent the deterioration of the electrolytic capacitor turn on the power of inverter at least once a year to apply a current for 30 6...

Page 314: ......

Page 315: ...al load 2 0 3 6 5 9 6 7 9 8 16 3 22 0 Output frequency 0 400 Hz IM Sensorless 0 120 Hz Output voltage V 3 phase 200 240 V Rated input Working voltage V 3 phase 200 240 VAC 15 to 10 Single phase 240VAC 5 to 10 Input frequency 50 60 Hz 5 In case of single phase input input frequency is only 60Hz 5 Rated current A Heavy load 2 2 4 9 8 4 11 8 18 5 25 8 34 9 Normal load 3 0 6 3 10 8 13 1 19 4 32 7 44 2...

Page 316: ... Hz IM Sensorless 0 120 Hz Output voltage V 3 phase 380 480 V Rated input Working voltage V 3 phase 380 480 VAC 15 to 10 Single phase 480VAC 5 to 10 Input frequency 50 60 Hz 5 In case of single phase input input frequency is only 60Hz 5 Rated current A Heavy load 1 1 2 4 4 2 5 9 9 8 12 9 17 5 Normal load 2 0 3 3 5 5 7 5 10 8 17 5 25 4 Weight lb kg Built in EMC filter 1 02 1 04 1 06 1 08 1 4 1 44 1...

Page 317: ...e key pad Operation function PID Control 3 Wire Operation Frequency limit Second motor function Anti forward and reverse direction rotation Commercial transition Speed search Power braking Up down operation DC braking Frequency jump Slip compensation Automatic restart Auto tuning Energy buffering Flux braking Fire Mode Input Multi function terminal 5EA P1 P5 Select PNP Source or NPN Sink mode Func...

Page 318: ...ge trip Analog input error Motor overload trip Over torque trip Under torque trip Alarm Command loss trip warning overload warning light load warning inverter overload warning fan operation warning braking resistance braking rate warning rotor time constant tuning error inverter pre overheat warning over torque warning under torque warning Instantaneous blackout Heavy load less than 15 ms normal l...

Page 319: ...3280 ft 1 000 m Less than 9 8 m sec2 1G Apply derating of 1 at a time on voltage output current for every 100 m increase starting from 1 000 m going up to a maximum of 4 000m Air pressure 70 106 kPa You cannot use the Conduit option when using the Din rail 11 3 External Dimensions 0 4 0 8 kW Items W1 W2 H1 H2 H3 H4 D1 A B Ø 0004G100 2 0008G100 2 86 2 3 39 76 2 3 00 154 6 06 154 6 06 164 6 46 5 0 2...

Page 320: ...Ø 0004G100 4 0008G100 4 Units mm inches 1 5 2 2 kW Items W1 W2 H1 H2 H3 H4 D1 A B Ø 0015G100 2 0022G100 2 0015G100 4 0022G100 4 101 3 98 90 3 54 167 6 57 167 6 57 177 6 97 5 0 20 150 5 5 93 5 5 0 22 4 5 0 18 4 5 0 18 Units mm inches ...

Page 321: ...4 0 kW Items W1 W2 H1 H2 H3 H4 D1 A B Ø 0040G100 2 0040G100 4 135 5 31 125 4 92 183 7 20 183 7 20 193 7 60 5 0 20 150 5 5 93 5 0 20 4 5 0 18 4 5 0 18 Units mm inches ...

Page 322: ... H1 H2 H3 H4 D1 A B Ø 0055G100 2 0075G100 2 0055G100 4 0075G100 4 180 7 09 Top 162 6 38 Bottom 170 6 70 220 8 66 229 5 9 04 240 9 45 5 5 0 22 144 5 67 Top 9 0 35 Bottom 5 0 20 4 5 0 18 Ø 1 4 5 0 18 Ø 2 6 0 24 Units mm inches ...

Page 323: ...0 MC 9a MC 9b 11 1 5 15 MC 18a MC 18b 18 2 2 20 UTE100 H FTU 20 3P UL 20 MC 22b 22 4 0 30 UTE100 H FTU 30 3P UL 30 MC 32a 32 5 5 UTS 150H 50 UTS150 H FTU 50 3P UL EBS53c 50 MC 50a 55 7 5 60 UTS150 H FTU 60 3P UL EBS63c 60 MC 65a 65 3 phase 400 V 0 4 UTS15 0L MP C 3 2 UTS150 L MCP 3 2 3P LL UL EBS33c 5 MC 6a 7 0 75 6 3 UTS150 L MCP 6 3 3P LL UL MC 6a 1 5 12 UTS150 L MCP 12 3P L L UL 10 MC 9a MC 9b ...

Page 324: ...23 7 5 2 2 DFJ 15 15 2 34 10 4 0 DFJ 20 20 1 22 15 5 5 DFJ 30 30 1 12 19 7 5 DFJ 35 35 0 78 27 Note1 DFJ is Class J 600 V level model name of the Bussmann company Use Class CC G J L R or T UL Listed Input Fuse and UL Listed Breaker Only See the table above For the Voltage and Current rating of the fuse and the breaker Utiliser UNIQUEMENT des fusibles d entrée homologués de Classe CC G J L R ou T U...

Page 325: ...1 2 2 2 4 R S T U V W M4 R S T U V W 18 4 1 8 5 5 R S T U V W M4 R S T 14 0 1 4 U V W 15 0 1 5 7 5 3 phase 400 V 0 4 R S T U V W M3 5 R S T U V W 10 3 1 0 0 75 1 5 2 2 4 R S T U V W M4 R S T U V W 18 4 1 8 5 5 R S T U V W M4 R S T 14 0 1 4 U V W 18 4 1 8 7 5 Control Circuit Terminal Screw Specification Terminals Terminal Screw Size Screw Torque Kgf cm Nm P1 P5 CM VR V1 I2 AO 24 S S M2 2 2 2 5 0 22...

Page 326: ...de provoquer des courts circuits et des dysfonctionnements Utiliser uniquement des fils de cuivre avec une valeur nominale de 600 V 75 pour le câblage de la borne d alimentation et une valeur nominale de 300 V 75 pour le câblage de la borne de commande 11 7 Braking Resistor Specification Capacity kW Resistance Ω Rated Capacity W 3 phase 200 V 0 4 300 100 0 75 150 150 1 5 60 300 2 2 50 400 3 7 33 6...

Page 327: ...sed on the carrier frequency Refer to the following graph Carrier frequency kHz Continuous rated current 0 4 2 2kW 4 0kW 5 5kW 7 5kW 200V 400V 200V 400V 200V 400V 200V 400V 1 4 100 100 100 100 100 100 100 100 6 100 100 93 100 93 93 91 89 9 91 91 83 85 83 83 79 72 12 81 81 73 70 73 73 69 59 15 72 72 62 58 62 62 58 48 ...

Page 328: ...ty kW DR 0 4 88 0 4 74 0 75 88 0 75 86 1 5 88 1 5 84 2 2 94 2 2 85 4 0 96 4 0 93 5 5 85 5 5 81 7 5 85 7 5 77 Input Voltage The continuous rated current of the inverter is limited based on the input voltage Refer to the following graph ...

Page 329: ...g graph 11 9 Heat Emission The following graph shows the G100 inverters heat emission characteristics by product capacity Heat emission has been measured based on the room temperature when the carrier frequency of inverter is set as default For more information on carrier frequency refer to 5 15 Operational Noise Settings Change of Carrier Frequency Settings on page 150 ...

Page 330: ...11 10 Remote Keypad Option It is comprised of a remote keypad and cables 1 m 2 m 3 m and 5 m Units mm ...

Page 331: ...ter I O 7 Seg keypad while upload is in progress d is displayed on the 7 Seg keypad of the remote keypad After saving the message disappears and the default screen is displayed If there is an error such as poor communication while the upload is in progress a warning message saying Fail is displayed for 3 seconds and the action of saving the parameters into the remote keypad fails 3 After connectin...

Page 332: ...y Address Contact Info Warranty Period The product warranty covers product malfunctions under normal operating conditions for 12 months from the date of installation If the date of installation is unknown the product warranty is valid for 18 months from the date of manufacturing Please note that the product warranty terms may vary depending on purchase or installation contracts Warranty Service In...

Page 333: ...e power supply problems or from other appliances being connected to the product acts of nature fire flood earthquake gas accidents etc modifications or repair by unauthorized persons missing authentic LSIS rating plates expired warranty period Visit Our Website Visit us at http www lsis com for detailed service information ...

Page 334: ...ics manufacturers and the EMC guidelines for safe noise control Low Voltage Directive We have confirmed that our products comply with the Low Voltage Directive EN 61800 5 1 EMC Directive The Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 covers requirements stated for drives EAC mark The EAC E...

Page 335: ...Manual Revision History Revision History No Date Edition Changes 1 2019 01 First Release ...

Page 336: ...Advanced function group Advanced feature group Refer to AP Advanced function group Advanced function group Refer to Ad Advanced function group analog frequency hold Analog Hold Analog Hold Refer to analog frequency hold Analog input I2 current input V1 voltage input Analog output AO terminal voltage and current output AO terminal AP Advanced function group ARM short current fault trip Refer to Ove...

Page 337: ...ble tie Carrier frequency derating Factory default output Charge indicator Cleaning CM Communication function group CM terminal Cn Control function group commercial power source transition Communication Comm Address command loss protective operation communication line connection communication parameters Communication speed communication standards communication system diagram Memory Map PLC protoco...

Page 338: ...Phase 2 2kW Single Phase 3 7 4 0kW 3 Phase 5 5 22kW 3 Phase External trip Refer to External Trip External Trip external trip signal Ｆ Factory default output Fan trip Refer to Fan Trip Fan Trip Fan Warning Refer to Fan Warning fatal fault fatal fault warning list latch Level type major fault minor fault trip warning Fault signal output terminal Refer to A1 C1 B1 terminal FE frame error Ferrite Fiel...

Page 339: ...fer to IN Input terminal function group Input output open phase protection Inrush current Inspections annual Inspections bi annual Inspections Daily inspections Installation Basic configuration diagram Installation Flowchart Mounting the Inverter Selecting location Wiring Installation Environment Air Pressure Ambient humidity Ambient temperature Environmental factors Operation altitude oscillation...

Page 340: ...and relay Multi function input terminal Control Factory default output In 65 69 Multi function input terminal Off filter Multi function input terminal On filter Px terminal setting options Multi function key multi function output multi function output terminal delay time settings trip output by multi function output terminal and relay Multi step speed frequency Configuration Speed L Speed M Speed ...

Page 341: ...ferential time integral time PID I Time oscillation P gain PID feedback PID Operation Sleep mode PID output PID reference PID Switching Pre PID Fail Pre PID Operation PLC PNP mode Source PNP NPN mode selection switch SW1 NPN mode Sink PNP mode Source Post installation checklist Potentiometer Power resolution Power terminal board wiring Power Terminal Wiring See power terminals Power terminals R S ...

Page 342: ...ss Initial excitation time sensorless vector control operation guide Sequence common terminal Refer to CM terminal SET indicator setting virtual multi function input Side by side See side by side Slave Slip slip compensation operation speed command loss speed search operation Flying Start 1 Flying Start 2 options P I gain Square reduction Square reduction load V F pattern operation stall stall bit...

Page 343: ...oad warning under load trip Refer to Under Load Unipolar update Up Down Operation User V F pattern Operation Using the keypad groups codes Jump Code Ｖ V F control Linear V F pattern operation square reduction V F pattern operation User V F pattern Operation V1 terminal Variable torque load voltage drop Voltage Drop Voltage current output terminal Refer to AO terminal VR terminal Ｗ warning fault wa...

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