Lotus Elan 1970 Workshop Manual Download Page 1 | Manualshive

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Summary of Contents for Elan 1970

Page 1: ...lffil llfiil Worlshop Manual LotLrsi Gans Lirnited Nonwich Nonfolk NFl14 AEZ England Telegnarns Lotus Nonwich Telext 974CJ1 I PortNo 36I 327 Morch1970 C ...

Page 2: ...lffi llf tf Worlshop Manual LotLrsi Cans Lirnited Nonwich Nonfolk NFl14 AEZ England Telegnarnss Lotus Nonwich Telext 974CJ1 I PorfNo 36 T 327 Morch1970 O ...

Page 3: ...ement ond the right is rur r t to olter specificotions ot ony timewithoutpriornotice Whilsr reosonoble efforts hovebeenmodeto ensurefhof ot the time of publishingthis monuolis correct the descriptions ond illustrotions oppeoring ore not binding I E O E ...

Page 4: ... e ...

Page 5: ...sion Engine Georbox Hubs Wheels ondTyres Steering Brokes CoolingS atem FuelSptem ElechicolEquipment Lubricofion ondMointenonce HeofingondVentilqfion Clutch FinolDriveqndPropeller Shoft Exhoust System OverhoulqndRebuild o Poge 9 A B c D E F G H J a K L M o P a R s X 3 rtz 5 ...

Page 6: ...ructions be offectedor odditionol informotionbe needed new pogesto this monuolwill be issued to Lotus Deolers when convenient To ensure the monuol is kept up to dote write the Bulletinnumber the section ond poge numberit offects ond the subiecf motter in the spoceprovidedon poge 8 TechnicolDoto Comprehensiveinformotion regording dimensions toleronces weights ond torque loodingfiguresof oll nutsond...

Page 7: ...cHASStS BODY FRONT SUSPENSION REAR SUSPENSION EN GINE GEARBOX WHEELS HUBS ANDTYRES STEERING BRAKING SYSTEM COOLING SYSTEM FUEL SYSTEM ELECTRICAL EQUIPMENT LUBRICATION ANDMAINTENANCE HEATING ANDVENTILATION CLUTCH FINAL DRIVE EXHAU STSYSTEM OVERHAUL ANDREBUILD Number of poges 27 8 5l 14 7 41 l 8 l l t 5 24 10 54 n2 l 6 6 il 2l 6 l 0 t vn 7 ...

Page 8: ... record in the columnsbelow the bulletin numbers with their subiectsond the sectionond poge numberoffected lf referenceis then modeto thesecoluinnsbefore turning to the oppropriotesection it will be seenimmediotelyif ony omendment subsequent to fhe publishing of the monuol t is opplicoble Bulletin Number Dote Section PogeNo Subiect eF 8 ...

Page 9: ...down 7001 010001 E 7001 0l 0001 ElonSTD ElonSTD ElqnSTD ElonSID ElonS E ElonS E ElonS E ElonS E ElonFederol ElonFederol Elon i2 S Elon 2 S Elon 2 S Federql Europo Europo Europo Federol NOTE Cornmencing at 1st Jonuory 7201 G Britain N lrelond A Export B G Britoin N lrelond C Export D G Britcin N lrelond E Export F G Britoin N lrelond G Export H Export J Export K G Britoin N lrelond L Exporf M Expor...

Page 10: ...utor Cooling Sysfem Clutch Georbox Becrings Adiustmeni Rotios Speedometer Geors ReorAxle Beorings Adiustment Overoll Rcfios Front Suspenslon Steeridg Reor Suspension Brokes Wheels Tyres Electrical Equipmenf Bottery Fuses Generqior Storter Alternstor LompBulbs Additionol lnformsiion Fuel Sysiem TorqueLocdingFigures lgg 9 l 0 t0 l 0 1 l 1 2 1 2 t 2 t 3 1 3 1 3 1 4 r4 1 4 t 4 t 5 l 6 l 6 1 7 1 7 l 8 ...

Page 11: ...13 4 cm 4 7 O 9 4 i n l 1 9 6c m 43 4375 in 123 cm 47 06in l 19 5cm 145in 368 3 cm 56 in 142 2cn 45 25 in l 15cm 46 5in lt8 cm 4 5 5i n 1 1 5 6 c m 6 in 15 2cn 29ft 6 in 9m 33ft 6 in 10 2m l410lbs 63e 5 kg 1485lbs 673 5kg 1520 lbs 689 5 kg 1530 lbs 69aks 1530 lbs 694 kg 1540 lbs 698 skg 1540lbs 698 5 kg 1550lbs 703kg 1530lbs 694kg 1540 lbs 698 5 kg Coupe STD Coupe S E Convertible STD Convertible S...

Page 12: ...2litres ll USSolls 4 95 06cu in 1558 cc 2 864in 72 746nn 3 25N 3 2503in 82 5s0 82 558 mm 3 2503 3 2506in 82 558 82 565mm 3 2506 3 2509 in 82 56s 82 573mm 3 2509 3 2512 in 82 573 82 580 mm 9 5 l ln excess of 160lbs sq in 11 248kg rq cm Eoch cylinder within20 lbs sq in l 406kg tq cm of eochother 105 5 500STD 108 6 000S E 108lbs fr 14 931 ks m 4 000 1 6 5 0 m p h 2 8 5 5 k p h 17 62 m p h 28 35 k p h...

Page 13: ...t e r t t 7 i n 2 9 7m m Outer 83in 21 I mm Volve guides Internolcjio to reomcfter fitting Aluminium Copper osbestos S F e d B i gv o l v e N or H S EStromberg 4 638 4 643 in 11 78 11 79cm 4 s98 4 603 in l I 68ll l 69cm M5 in 1 14mm 0 1 0i n 2 5 4m m 2 2 0 g T D C A 62 A B D c j sro 620 B B D c 220 A T D c 450 1 526 1 530 in 38 760 38 thz mm 1 560 1 566 in 39 624 9 776mm 321 1 325in 33 553 33 555m...

Page 14: ...402 41 427mm 38 227 38 252 mm 1 6350 1 6360 in I 5100 l 5 l l0 in 41 529 41 554mm 38 354 38 379 mm 0025 0045 in 5 2 1 1 l 4 m m 1074 1 5 2 0 i n 3 8 6 0 8 m m l 480in 37 592 mm 3 2 0i n 8 1 2 8 m m lnlet Exhoust 5000 5005 in 12 700 12 713 nn 5010 5015 in 12 725 12 738 mm s050l 5055 in 12 827 12 839 mm 5A60 s065in 12 852 2 865mm 499Q 4 5 in 12 675 12 687 mm 5000 5005in 12 700 12 713mm 5M0 5M5 in 12...

Page 15: ...lbocked white metol 75in 19 05mm 64in 16 26 mm 75in 19 05mm 001 002in 025 050 mm 1 560 1 5605 in 39 624 39 637nm 002s 0075in 063 190mm Crqnlahoft Bolonce Within 2 oz in 14 42 gr cm Diometer Moiniournols 2 1255 2 1260 in 53 987 54 000 mm Cronkpin 1 9370 l 9375in 49 199 49 21I mm Endfloot Dimension 003 011in 076 279mm Controlled by Thrust woshers on cenfremoinbeoring Beorings Number 5 Type Steelbock...

Page 16: ...forging 4 799 4 801in t2 19 t2 24cn Steelbocked leodbronze with leodoverloy 0005 0022 in 01 3 513mm 004 010 in l t 254 mm 8124 8125in 20 635 20 637 mm 8125 8127in 20 637 20 642 mm Flooting Circlips 8r21 8122 in 8122 8123 in Fingerpushfit 20 627 20 628 mm 20 628 20 632 mm Solid skirt Tin ploied oluminium ollov 2 687 in 68 250 mm s36 1 538 in 39 014 39 065 mm 4 grommes 2 I 3 2470 3 2473 in 82 474 82...

Page 17: ... mm Moximum Normolpressure hot 35 40lbs in sq 2 4 2 8 kg cm sq Filter Full Flow renewoble element or fhrow owoy conister I rlii FUELSYSTEM Prmp Operoiion Pressure Air cleonertype Corburetfer TyPeond number a Slowrunningspeed Settings sTD s E Choke 36T m F Moin iei I 15 M Air correctoriet 200 150 Slowrunning iet 45 F 9 50 F 8 Accelerotorpumpiet 40 40 Accelerotor pumpstroke l0 mm l0 mm Storter oir i...

Page 18: ...Spri nt Zenith Stromberg corburetfers nonExhoust Emission Zenith Stromberg corbureiters Exhoust Emission ColI 40 DCOE3l I I STD 30mm l t 5 200 50F 8 40 l 0 m m r00 s E 3 2m m 1 1 5 r50 50F 8 40 l 0 m m 100 SPRINT 33mm 120 155 50F 8 35 l 0 m m 100 F s 100 F l l 1 7 5 I 5i n 3 8c m 25or 175CD2SE Two _ r s 100 F 5 100 F l 1 F lI 1 75 1 75 I 5 i n I 5 i n 3 8c m 3 8c m Zenith Stromberg 175 CD 75 CD 25...

Page 19: ...ifugol odvonce Disfributor DespotchNo 40953 ChomPion N7Y Aufolite AG 32 for sustoined high speed driving useChomPionN7Y 020 023in 508 584mm 025in 635mm needsLIGHTotterationfo rneetlocol fuel requiremenis 23 D 4 eorlymodels 25 D 4 2 5D 4 Anti clockwise Georon iockshoft 014 016in 35 40mm 18 24oz 51 68ks oo 9oo l8oo 2loo lo 6oo1 3o 40953 STD 41189A 5 EondSPrini t crqlkshoft r P m Below 500 1 000 I 50...

Page 20: ...9 2 1 t 6 14 0 Moximumodvonce Borg Beck diophrogm spring Hydrou lic 8 i n 2 0 3 c m 6 SeeSection Q 5 8 in 15 87mm 7 8 in 22 22 mm r cooLrNG sYsrEM Moke ond Type Operotion _rDtiu n Plote Diometer Typ CenfrifugolPumPond fon Rodiotor coprelief volvepressure l0lbs in sq 70 kg cm sq Thermostqf nominolopeningtemperoture 78oC seeSection K Fonbelt tension ct longest run 1in t2 7mm totol up cnd downmovemen...

Page 21: ...es l r J f 3 l t l n o l d i l v e GEARBOX 4 forward speeds oll syncirromesh reverse Bol I Rollers 005 010 in 127 254mm 0A5 010 in 127 254mm 005 016in 127 4A6 mm 008 A2ain 203 508mm Mqinshoftendfloct 030 in 76 mm MAX Rotios Semi close rotio Closerotio 1 0 0 0 l 1 2 3 0 I 1 6 3 6 l 2 5 1 0 I 2 807 1 Driven Geor t 09E t73224 25teeth Biue 109E173228 24 teeth Green 109E17322 23 teeih Block t09Ei73224 ...

Page 22: ...s Size Series I ond2 Series3 Series 4 Girlinghydroulic servo optionol 9 125in 231 8 mm FerodoDA 4 26J 6082 FerodoDA 4 36J 6067 Ferodo DA 6 36J 6065 FerodoDA 6 36J 6065 l0 in 25 4cn Ferodo DA 4 36J 6066 Ferodo DA 6 36J 6064 Ferodo DA 6 36J 6064 Mechonicql on reoronly DonI 17 36J 6063 0O4 in 10mm Lofus bolt on or kn6ckrcn 4 5 0 i n 4 J Firestone F 100tubeless Goodyeor G 800 with tubes DunlopSP Sporf...

Page 23: ...yP Copocity 20hr roting Voltogeondpolority Fuses Quontity 9 goto Type Moximum oufput A Cutting in speed Field resisfonce Brushspring tension Conhol box type Storfers Typ Drive Brushspringtension Light runningcurrent Lock torque Exide6 WA 29 L 39omp hr l2 volt positiveeorth negotivee rfh from7895 Lucos C 40 22 omps ZZSO r p m 1450 r p m Moximum 13 0volx 6 0 ohms 30ozs 85 kg Moximum l3 ozs 36kg Mini...

Page 24: ...ing resistonce Stotorwinding resistonce Regulofingvoltoge LompBulbs oll l2 volt i Heodlomp RHD L H D Fronce North Americo Sidelomp Frontond reor indicotors Front indicotor repeoter Stopond ioil lomps Reornumberplote lomp l r Lucos l7 ACR 36omps 6000r p m t 2 Negotive only Clockwisefromdrive end t 2 3 5 in 12 7 mm 7 10 ozs 19 28k9 withbrush foceflushwith brush boxhousing 4 1651 Yoohrr zooC 133ohms ...

Page 25: ...B ly wifh side F26STll Reor entrybolonce pipe 126S7l0Front Adiusroble needle B ly with 126S71lReor rideenrrybolonce p le J255710Front Adfustoble needle B 2AR wirh of throttle edgedrilling ond deletionof idle returnvolve overheodboloncepipe DonBstic red spof DHLA40 PortNo identificotior Fronf e026 SOZI0W Reor Colour code Settings Choke Auxiliory venturi Moin iei Moin oir corrector ldlins iet ldling...

Page 26: ...5 7 Oil nltercentre bolt 12 15 Oil pump to cylinder block 12 15 Oil sump to cylinder block 6 8 Oil sump droinplug 20 25 Fuefpump to cylinder block l2 15 Exhoust monifolds to cylinderhead 12 15 Reor oil seolcorrier cronkshoft to cylinderblock l2 15 Generotor io mounting brocket 15 18 Corturettortrumpetnuts 8 CLUTCH Clutch housingto georbox Clutch ossenrbly to fly wheel Fluidpipe nuts Elon 40 4s l 2...

Page 27: ... suspension in sioiic ride condition REARSUSPENSION AND DRIV SHAFTS Domper reioiningnuf Rotoilex couplings Mountings Wishbcne Lotocone Differeniioltorquerods Tightenwith suspensicn in sictic ride condition cosing lbs ft 2 0 2 5 2 0 2 5 2 5 3 0 2 5 3 0 3 0 3 5 4 5 5 0 1 2 1 5 l 5 3 0 3 5 65 75 3 8 4 2 1 2 1 5 35 5 0 6 0 5 0 6 0 2 2 2 7 2 2 2 7 2 6 2 8 2 6 3 2 4 5 5 0 3 5 4 0 3 5 4 0 2 2 2 7 2 2 2 7...

Page 28: ...M CONNECTIONS 1 3 8in UNF femole bundy ond hoeeconncctions 8 l0 3 8 in UNF mole bundy to rnostcrcylinder multirroys etc 7 16 in UNF mole pressure differentiol woming volw 3 8 in boreservobundy 5 8 in UNF molc Brakehoaeto bonio Stoplompswitch 5 7 7 10 5 t4 21 t 2 1 5 1 2 1 5 5 7 1 2 1 5 1 7 2 2 2 2 T 3 0 3 5 10 45 45 50 5 0 6 0 60 70 6s 7s 75 85 t00 ilo Torqi e Wrenches Torquewrenches in doily uses...

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