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Bernt Lorentz GmbH & Co. KG

 | Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de 

 

Errors excepted and possible alterations without prior notice.

Sun. Water. 

Life.

WArnInG

 

disregard might lead to injury or damage the 
installation

CAUtIon

 

recommended to avoid disfunction or 
premature ageing of the pump etc.

PS600 BADU Top12 

Solar Water Pump Systems

Manual for Installation, Operation, Maintenance

thank you for purchasing a Lorentz PUMP. 

Before you begin  

 Check the model numbers of all the 

components of your system, and verify that they are the 
items that you ordered. Also check against the PUMP speci-
fications and performance charts (end of this manual) to be 
sure the system is appropriate for your application. 

Please fill in the SYSteM rePort  

 This will be essen-

tial information if any problems occur.

Read the manuals of pump end, charger (optionally) and 
other components used in your system

1 Installation

1.1 Pump Controller PS600

Controlling and monitoring of the motor

 

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Integrated MPP-Tracking

 

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LVD protection (low voltage disconnect) for 48V bat-

 

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teries
Check and display the operating states

 

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Two control inputs for float- or pressure switches, re-

 

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mote control, etc.
92% max. efficiency (motor + controller) 

 

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Adjustable maximum RPM setting 

 

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1.2 technical Data

PV max. open circuit  (Voc)

 

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   ..    ..    ..    ..    .. 150 V

 

DC 

4 – 6 pc of 12 V DC nominal solar panels
Input voltage battery 

 

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.   ..   ..   ..   ..   ..   ..  48 V DC

Input current / Power, max.

 

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   ..    ..    ..    ..    .unlimited 

controller regulates max. power
Battery low voltage disconnect

 

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   ..    ..    ..    ..  44 V DC

Restart voltage

 

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   ..    ..    ..    ..    ..    ..    ..    ..  52 V DC

Output

 

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   ..    ..    ..    ..    ..   13 – 45 V EC PWM 3-phase

Type of enclosure 

 

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   ..   ..   ..   ..   ..   ..   ..   ..IP 54

Ambient temperature

 

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.   ..   ..   ..   .–20 °C to +50 °C

Weight

 

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   ..    ..    ..    ..    ..    ..    ..    ..    ..    ..    4.8 kg

Dimensions

 

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   ..    ..    ..    ..    ..    ..425 × 175 × 150 mm

1.3 Mechanical Installation 

Position   

If it is outdoors, mount the controller in a verti-

cal position to assure that rain will not enter the box.

Battery system   

Place the controller near the batteries 

but safely isolated from the battery terminals and from cor-
rosive gases. (Batteries must be in a cool location for best 
longevity and enclosed for cleanliness and safety.) Con-
nect the battery directly with the + and  – Terminal of the 
controller. Do not use the load terminals of the charge con-
troller as they maybe not strong enough to allow the start 
current to flow. The PS600 Controller has a low voltage 
function to protect the batteries from deep discharge. The 
charger ( additional) is only needed for charging the bat-
teries.

1.4 Controller Input Wiring

WArnInG teSt tHe VoLtAGe   before 

connecting power to the controller. 
Voltage (open circuit) must not exceed 
150V for PS600 Controller. (even in 

cloudy weather, the open circuit voltage will be 
near maximumW.)

WArnInG Do not apply a direct 

connection or an amp meter b 
and – when the controller is connected. 
A short circuit here will cause a strong 

discharge.

WArnInG SoLAr-DIreCt systems only 

— Do not connect any electrical load to 
the solar array if it is not part of the 
Lorentz Pump system. Connection of a 

battery charger, active solar tracker controller, 
electric fence charger, or other load simultaneously 
with Lorentz PS systems may “confuse” the 
controller and prevent proper operation.

Summary of Contents for PS600 BADU Top12

Page 1: ...regulates max power Battery low voltage disconnect 44VDC Restart voltage 52 VDC Output 13 45VEC PWM 3 phase Type of enclosure IP54 Ambient temperature 20 C to 50 C Weight 4 8kg Dimensions 425 175 150m...

Page 2: ...hort cable factory setting In case a NO switch is used connected to the terminals No 3 and 4 the short cable connecting the terminals No 4 and 5 must re main installed No 6 and 7 Connect these two ter...

Page 3: ...t all NEVER LET THE PUMP RUN DRY NOT EVEN FOR THE PURPOSE OF CHECKING THE DIRECTION OF ROTATION Switch on the array disconnect switch and toggle the pow er switch on the controller It is normal to lea...

Page 4: ...nect ing the switch turns the pump ON Wiring a normally open switch Connect the switch to terminals 3 and 4 NO and common and connect termi nals 4 and 5 together as illustrated Closing connecting the...

Page 5: ...p the pump Inspect all wires and connections Look carefully for improper wiring especially in a 1 new installation Make a visual inspection of the condition of the wires 2 and connections Wires are of...

Page 6: ...PS600 system 4 to 6 modules in series 6 System Wiring Diagram for Solar direct non battery Systems PV Modules Before connecting the array to the controller measure the open circuit voltage It must be...

Page 7: ...level m ft Drop pipe vertical from the pump Size mm2 in Type Length m ft Additional pipe to tank Size mm2 in Type Length m ft Pump cable Wire size mm2 AWG Length Controller to pump m ft Max RPM contro...

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