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6.0 Long live the Rotator

Regular inspection and the replacement of worn or defective parts in good time will 

prolong the life of the Rotator. “Prevention is better than repair”, therefore ensure:•

•  Check battery every 14 cycles
•  Correct usage
•  Regular cleaning
•  Periodic safety and service inspection (see the back page)

Due to safety reasons, the below points have to be checked every 3 months:

•  Loose screws and nuts have to be tightened up.
•  Breaches, cracks or deformations are not allowed on the load-bearing parts.
•  Wearing parts, such as brakes, wheels and bearings, are to be adjusted or 

changed continuously

6.1 Lubrication and hydraulic oil

Under normal operation conditions the Rotator requires no lubrication.

All ball bearings are sealed and lubricated for life, and moving parts 

have self-lubricating bearings or are treated with grease.The hydraulic 

system is filled with hydraulic oil of viscosity class ISO VG 15.

An additive is added to the oil. The concentrate reduces friction and 

wear and protects against corrosion. Pre-mixed hydraulic oil with 

additive is available from the dealer. The oil is suitable for use in the temperature 

range -10 to +50° C. A thinner oil is recommended for temperatures lower than -10° 

C (if necessary, contact your dealer).

6.2 Oil change

Draining the oil: 

1.  Bring the unloaded forks down to the lowest position.
2.  Most of the oil can be drained by loosening the hydraulic hose union and 

briefly activating the hydraulic pump with the switch.

3. 

The remaining oil can be drained from the oil tank by taking off the twelve clips 

on the pump and removing the tank.

Oil filling:

4. 

Fill oil through the filling hole on the tank. 

5.  Oil quantity: 

 

 

ELFR 920 & ELFSR 890    

approx.  1,5 liter

 

 

ELFR 1200 & ELFSR 1170  

approx.    3 liter

 

 

ELFR 1400 & ELFSR 1370  

approx.     3 liter

 

 

ELFR 1600 & ELFSR 1570  

approx.    3 liter

 

 

ELFR 1910 & ELFSR 1880  

approx.    4 liter

6. 

Refit the angular hose nipple and bleed the system (see. 6.3).

Summary of Contents for ROTATOR ELFR

Page 1: ...ROTATOR ELFR ELFSR_ELFRA ELFSRA...

Page 2: ...ear Serial no a has been manufactured in conformance with the stipulations of the Directive no 2006 42 EC Directive no 2014 30 EC Directive no 2014 35 EC b has been manufactured in conformance with th...

Page 3: ...y regulations 14 4 2 Avoid overloads 15 4 3 Avoid offset loads 16 4 4 Rotation range 16 4 5 Driving loaded 18 4 6 Rotation with load 18 4 7 Emergency braking and Emergency stop 19 5 0 There must be a...

Page 4: ...the product Risks with improper use The Rotator is manufactured in accordance with safety directives Among other subjects dealt with in this Instruction Manual are Therefore please read this Instructi...

Page 5: ...ft Lower 3 Emergency stop 4 Brake 5 User Interface 6 Remote control 7 Box holder with clamps 8 Box holder without clamps 9 Name plate serial number 10 Instrument board Battery indicator Charging plug...

Page 6: ...or 1000 mm Fork span 680 mm Distance between box holders of 1040 1090 1200 or 1240 mm for box widths of 1000 1050 1150 or 1200 mm Setting of height The box holders can be placed in two different heig...

Page 7: ...an grip hold and rotate boxes with different heights The clamps are to be tightened when the box is lifted from the floor 2 3 Box holder adjustable ELFRA ELFSRA If handling boxes with different widths...

Page 8: ...e the Rotator with straddle legs For proper operation stand behind the handle Push pull lift lower 3 1 Pallet handling The Rotator functions as an ordinary stacker when the forks are placed in horizon...

Page 9: ...be released and activated in the requested tilt direction To lower the forks fully or to lift higher than 900 mm the forks have to be placed in horizontal position Soft acceleration deceleration The R...

Page 10: ...The remote control is used for Lifting lowering the forks load Rotating the forks load Lifting Loweering Press c to lift Press d to lower Rotation Press for rotation in the direction of the arrow From...

Page 11: ...etting up to three stop position angles in both rotation directions 3 5 Setting up User Interface LUI 1 Rotator 3 5 1 Home display When starting the machine deactivating the emergency stop in User Int...

Page 12: ...is shown 1 Use to adjust the speed 2 Use to accept cancel the choice and return to Setup display 3 5 2 Display for Setup At home display press Setup and the following is shown 1 Speed SPEED 2 Angle st...

Page 13: ...p positions angles 3 5 4 Setting of stop position From the factory the forks are set to rotate continuously When the forks have rotated 360 the machine stops rotating If you want rotation to continue...

Page 14: ...uring transport the forks shall be raised as little as possible Transport with raised forks should be made over the shortest possible distances and at low speed Check that the chains lift equally They...

Page 15: ...l position Max capacity of the Rotator Multi purpose carriage 1000 kg 700 Nm see load diagram Load diagram When the forks are tilted the spatial position of the load changes This means that the load c...

Page 16: ...uces the level of safety and increases the risk of toppling Goods on pallets etc must be properly secured so that they cannot fall off during transport when the truck is lifted or when the truck must...

Page 17: ...e a larger sideways movement E g On a Rotator with 850 mm straddle legs the stop can be placed at a maximum fork height of 1880 mm Max sideways moment ELFR 560x1250 Max sideways moment ELFR 680x1250 M...

Page 18: ...en rotating boxes the operator needs a full overview of the whole working area so that the rotation movement can be stopped before the box touches the floor the items or persons in the working area 4...

Page 19: ...the Rotator from running away activate the DOWN button quickly until the load reaches the ground The product has an emergency stop When activating the emergency stop the main current supply is switch...

Page 20: ...tor Replacement The old fuse is to be removed and replaced by a new one of the same size Find out why the fuses blow 5 2 Wirring connections Many operational disturbances are caused by bad connections...

Page 21: ...ystem is filled with hydraulic oil of viscosity class ISO VG 15 An additive is added to the oil The concentrate reduces friction and wear and protects against corrosion Pre mixed hydraulic oil with ad...

Page 22: ...hort time under constant load of 10 minutes S2 10 minutes This means that the motor is allowed to operate with the maximum load for 10 minutes Hereafter it has to be cooled down to normal temperature...

Page 23: ...e top stop After adjusting please check a Fork bracket the forks have to be placed above the wheels b Adjustable carriage the forks are to be kept clear of the floor The nuts pos 18 are to be adjusted...

Page 24: ...following 1 5 to 2 5 turns of the screw will be a tightening of the spring C 3 When a larger resistance appears make 0 25 turn counter clockwise and the counter nut B will be tightened 4 Pump the fork...

Page 25: ...tilt unit 2 Loosening the gear motor A1 3 Loosening chain wheel B1 4 Turning the nut B2 so that the fork chain is tensioned until the slack is about 5 mm 5 Tightening the chain wheel B1 6 Tightening...

Page 26: ...the thrust ring two support blocks are placed behind the ring The blocks have to press on the ring and the back of the ring has to be lubricated with grease so that the blocks slide smoothly Chains Th...

Page 27: ...ct the jet onto bearings and seals Otherwise the grease will be washed out and the life of the equipment shortened Cleaning of the plastic screen polycarbonate The screen is to be washed with slightly...

Page 28: ...e to lift the max load H Truck lifts slowly I Forks do not lift horizontally J Steering wheel does not drive evenly Before asking the dealer for assistence try the fault location key When the Rotator...

Page 29: ...Cables defective See point 4 2 Max load exceeded See point 6 3 Air in hydraulic system Contact the dealer Pressure relief valve incorrectly adjusted Contact the dealer Leakage in hydraulic system Vis...

Page 30: ...our Logitrans dealer carriage paid within the warranty period in force at the time in question together with a copy of the documentation for the service performed B0284 see the back page The warranty...

Page 31: ...31...

Page 32: ...on should be performed by the dealer or other qualified persons at least once each year unless local regulations state otherwise The safety inspection to be performed on the basis of form no B0278 and...

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