Lochinvar LOKE8-100 Installation, Commissioning, Maintenance And User Instructions Download Page 12

 

 

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INSTALLATION  

 

 

GENERAL REQUIREMENTS 

 

The LOKE water heater has been designed to operate trouble free for many years.  These instructions should be followed closely to 

obtain the maximum usage and efficiency of the equipment.   

 

 

RELATED DOCUMENTS 

The installation of the equipment 

MUST 

be in accordance with the relevant requirements Building Regulations, I.E.E. Regulations 

and the bylaws of the local water undertaking.   

In addition, the installation should follow the relevant guidance offered in the following documents.  It is not practical to list all relevant 

information, but emphasis is placed on the following documents, as failure to comply with the guidance given will almost certainly 

result in an unsatisfactory installation: 

 

Regulation 

Description 

BS EN 806 1-5 

Specifications for installations inside buildings conveying water for human consumption. 

BS 7671 :2008 + A3:2015 

Code of practice for low temperature hot water systems of output greater than 45 kW. 

BS 7074: 1989 Parts 1 and 2 

Application, selection and installation of expansion vessels and ancillary equipment for 
sealed systems. 

BS 7671: 2008 + A1: 2011 

Requirements for electrical installations, I.E.E. wiring regulations seventeenth edition. 

BS 7671: Amendment 2: August 
2013 

  

BS EN 12828:2012+A1:2014  

Heating systems in buildings. Design for water-based heating systems. 

CIBSE: Guides 

Part A Environmental Design 

Part G Public health engineering 

H.S.E. guidance 

SAFED BG01Guidance on safe operation of Water Heaters 

Manufacturer's notes must not be taken in any way as overriding statutory obligations. 

 

 

WATER QUALITY 

 

Water supply quality may adversely affect the efficiency performance and longevity of Water Heaters and Hot Water systems. Hard 

water may cause the formation of lime scale which will reduce operating efficiency and may cause early product failure. Please note 

the following: -  

 

Water Hardness 

 should not exceed 205ppm CaCO3 and Total Dissolved Solids (TDS) of untreated water should not 

exceed 350ppm.  

If these values are exceeded a water treatment specialist should be consulted. Water Softeners and Water Conditioners 

may be considered, but whichever method is selected, it should be suitable for installation with Direct Gas-fired Water 

Heaters. A maintenance regime will also be required for such systems  

 

High hot water temperature and high demand for hot water is likely to cause quicker limescale formation 

 

 

The formation of limescale or other solids can cause a blockage within the heat exchanger, which in turn 

may cause premature failure. Such instances are not regarded as defects in manufacture and will not be 

covered under the product warranty.

 

 

 

LOCATION 

 

 

The equipment must be installed on a level surface that is capable of adequately supporting its weight (when 

filled with water) and any ancillary equipment. 

Locate the equipment so that if the appliance or any connecting pipework should leak, water damage will 

not occur. When such locations cannot be avoided it is recommended that a suitable drain pan be installed 

under the equipment. The pan should be adequately drained. 

 

 

 

 

 

 

Summary of Contents for LOKE8-100

Page 1: ...75 LOKE8 100 LOKE8 125 LOKE8 150 LOKE8 175 LOKE8 200 LOKE8 225 LOKE8 250 LOKE Instantaneous packaged plate heat exchanger Installation Commissioning Maintenance and User instructions installation man...

Page 2: ...2 BLANK PAGE...

Page 3: ...TY 12 LOCATION 12 LIFTING 13 WATER CONNECTIONS 13 UN VENTED SYSTEM ARRANGEMENT 13 STANDARD UN VENTEDKITS 14 CIRCULATING PUMPS 14 CONTROL 14 OVERHEAT PROTECTION 14 9 0 SCHEMATICS 15 KEY FOR SCHEMATICS...

Page 4: ...with Models LOKE8 50 to LOKE8 150 o COLK3503 for use with Models LOKE 175 to LOKE8 250 Direct storage vessels with matched primary circulation pumps For units being installed with a storage vessel con...

Page 5: ...damage caused by inaccurately following these installation instructions Only original parts may be used when carrying out any repair or service work This appliance is not intended for use by persons i...

Page 6: ...230V 1Ph 50hz Protection class II Torque 6Nm Power consumption 230v AC 10VA Connection mounting set External thread Running time at maximum speed 30seconds Supplied parts Actuator with pre assembled s...

Page 7: ...Secondary Side Inlet Temperature C Varies Depending on Demand 10 At Full Demand Outlet Temperature C 65 65 65 65 65 Fluid Flow Rate litres second 0 22 0 33 0 43 0 54 0 65 Fluid type Water Water Water...

Page 8: ...y Side Inlet Temperature C Varies Depending on Demand 10 At Full Demand Outlet Temperature C 65 65 65 65 Fluid Flow Rate litres second 0 76 0 87 0 98 1 09 Fluid type Water Water Water Water pressure d...

Page 9: ...9 7 0 DIMENSIONS AND CLEARANCE Unit Dimension A Total Height mm 835 B Depth mm 710 C Width mm 196 DIMENSIONS OF UNIT WITHOUT OPTIONAL BASE...

Page 10: ...10 Unit Dimension A Total Height mm 965 B Depth mm 800 C Width mm 620 D Base Depth mm 130 DIMENSIONS OF UNIT WITH OPTIONAL BASE FITTED...

Page 11: ...h optional base fitted if unit does not have optional base clearances are from side of plate pack Side clearances can be reduced but the unit may need to be removed in the future if the plate pack req...

Page 12: ...G01Guidance on safe operation of Water Heaters Manufacturer s notes must not be taken in any way as overriding statutory obligations WATER QUALITY Water supply quality may adversely affect the efficie...

Page 13: ...tting of flexible couplings if the pipe work is subject to vibration The pipe work is completely flushed before attaching to exchanger The exchanger acts as an effective filter and will become blocked...

Page 14: ...d overcome the plate pressure drop details can be found in the technical data table CONTROL The controller is factory fitted to the three port valve OVERHEAT PROTECTION Due to its simple design the LO...

Page 15: ...5 In all cases where information is provided the customer must assess and manage risks associated with the technical information and advice provided SYMBOL DESCRIPTION IV ISOLATION VALVE LSV LOCKSHIEL...

Page 16: ...16 Schematic LOKE instantaneous installation...

Page 17: ...17 Schematic LOKE with storage vessel schematic...

Page 18: ...n of at least 3mm in all poles should be sited close to the equipment and must only serve that equipment The double pole switch must be readily accessible under all conditions The controller fitted to...

Page 19: ...t The actuator should slowly rotate until the valve is at the fully diverting position and then stop Now lower the temperature below ambient and the actuator should rotate anti clockwise and stop at a...

Page 20: ...r will not cause any damage or injury 4 Close the cold water inlet valve from the header tank or unvented kit unit to water heater system 5 Open the drain valve 6 Working systematically from the highe...

Page 21: ...o assemble the plate you will require the plate sequencing sheet this should be in the paperwork supplied with the Plate heat exchanger If this cannot be found contact Lochinvar Technical support befo...

Page 22: ...skewing the frame plates by more than 10mm 4 Tightening is complete when the distance between the inside faces of the two frame plates is within the compression length maximum and minimum dimensions...

Page 23: ...23 12 7 1 EXAMPLES OF GASKET AND PLATE TYPES...

Page 24: ...the manual 2 Flange gaskets leaking check replace 3 Crack in weld at joint Dye Pen Check and repair remove plates out of heat exchanger before welding 4 Cross contamination Check all plates for crack...

Page 25: ...25 14 0 DECLARATION OF CONFORMITY NOTES...

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