Lobtex Lobster ARV-025M Instruction Manual Download | Manualshive

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5

ᒍᛖ὾ᾔ

ᾝ

ᾖ

ᾛᾘ

ᾢ

ᾗ

⅐ ⁀⁁‿‷⁀‵‾″⁆⁇⁄‷

Booster

Air Cylinder Cap

䚷

Silencer

Where the

serial number

is shown

Branch Plug

Cylinder

L-type Quick Joint

Safety Valve

8

0

Hand Grip

Swivel Joint

Head Unit / Swivel Unit

Frame Head

Chute Hose

Nosepiece

Switch
Lever

Vacuum ON/OFF

Safety Cover

Rubber Bellow

Bleed Plug

Frame Head Internal Parts

Hand Grip

Guide Pipe

Jaws

Jaw Case

Jaw Case

Head

Jaw Pusher

Spring

Jaw

Pusher

O-ring
P-10

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Summary of Contents for Lobster ARV-025M

Page 1: ...53 Japan 12 8 Shijo cho Higashi Osaka City Telephone 81 72 981 7466 Telefacs 81 72 981 9420 URL http www lobtex co jp MANUFACTURER ᵧᶌᶒᶃᶐᶌᵿᶒᶇᶍᶌᵿᶊᴾᵫᵿᶐᶉᶃᶒᶇᶌᶅᵄᵱᵿᶊᶃᶑᴾᵢᶇᶔᶇᶑᶇᶍᶌ PRINTED IN JAPAN ᵠᵳᵧᵪᵲᵋᵧᵬᴾᵭᵬᵋᵢᵣᵫᵟᵬᵢ ᵴᵟᵡᵳᵳᵫᴾᵱᵷᵱᵲᵣᵫ ᵧᵬᵱᵲᵰᵳᵡᵲᵧᵭᵬᴾᵫᵟᵬᵳᵟᵪ ᵟᵧᵰᴾᵰᵧᵴᵣᵲᵣᵰ 英語 ENGLISH INTRODUCTION 1 IMPORTANT SAFETY INSTRUCTIONS㻌㻌㻌㻌㻌㻌㻌㻌 2 㻌㻌㻌㻌㻌㻌㻌䚷 NOMENCLATURE 5 TECHNICAL DATA 6 PREPARATION BEFORE㻌㼁㻿㻱㻌 7 OPERATING...

Page 2: ...l 䞉 It is impossible to foresee all potential dangers and describe them in this manual You must operate this tool paying attention to safety as well as observing the instructions in this manual 䞉 This manual is translated from Japanese its original language It is your own responsibility to achieve a full understanding of the contents of this manual before using the equipment described 䞉 Lobtex Co ...

Page 3: ... ᴾᴾᴾᴾᶐᶃᶎᵿᶇᶐᶃᶂᴾᶀᶃᶄᶍᶐᶃᴾᶒᶆᶃᴾᶒᶍᶍᶊᴾᶇᶑᴾᶓᶑᶃᶂᵌẅᴾẅᴾ 㻌㻌䞉 If the tool is used while any parts are damaged injury may result 㻌㻌䞉 If the tool is damaged by objects being dropped onto it the damaged part may break and accident or injury may result 䚷㻌䚷䚷䚷㻌㻌䞉 Don t pull and drag the tool by the air hose It may trigger some damages on the tool body breakage of Rotary Joint or some other defects and lead serious tr...

Page 4: ...ᴾᶎᶃᶍᶎᶊᶃᴾᶕᶆᶍᴾᵿᶐᶃᴾᶌᶍᶒᴾᶇᶌᶔᶍᶊᶔᶃᶂᴾᶇᶌᴾᶕᶍᶐᶉᴾᵿᶕᵿᶗᴾᶄᶐᶍᶋᴾᶒᶆᶃᴾᶕᶍᶐᶉᶎᶊᵿᶁᶃᵌẅẅᴾ 㻌㻌㻌䞉 Accidents or injury may result ᾀ ᵌᵫᵿᶇᶌᶒᵿᶇᶌᴾᶒᶆᶃᴾᶒᶍᶍᶊᴾᶕᶇᶒᶆᴾᶁᵿᶐᶃᵌẅẅᴾ 㻌㻌㻌䞉 Refer to the Instruction Manual for details on replacing parts and attachments otherwise injury㻌㻌 may occur 㻌 ᾀᾀᵌᵩᶃᶃᶎᴾᶒᶆᶃᴾᶆᵿᶌᶂᴾᶅᶐᶇᶎᴾᶂᶐᶗᴾᵿᶌᶂᴾᶁᶊᶃᵿᶌᵊᴾᵿᶌᶂᴾᵿᶔᶍᶇᶂᴾᵿᶂᶆᶃᶑᶇᶍᶌᴾᶍᶄᴾᶍᶇᶊᴾᵿᶌᶂᴾᶅᶐᶃᵿᶑᶃᵌẅẅᴾ 㻌㻌㻌䞉 Otherwise the grip may slip from your hand resulting in falling o...

Page 5: ...ᶄᴾᶒᶐᶇᶎᴾᶆᵿᶘᵿᶐᶂᶑᴾᶁᵿᶓᶑᶃᶂᴾᶀᶗᴾᶒᶆᶃᴾᵿᶇᶐᴾᶊᶇᶌᶃᴾᶍᶐᴾᶆᶗᶂᶐᵿᶓᶊᶇᶁᴾᶆᶍᶑᶃᵌẅẅᴾ ᾁᾅᵌᵮᶐᶍᶁᶃᶃᶂᴾᶕᶇᶒᶆᴾᶁᵿᶐᶃᴾᶇᶌᴾᶓᶌᶄᵿᶋᶇᶊᶇᵿᶐᴾᶑᶓᶐᶐᶍᶓᶌᶂᶇᶌᶅᶑᵌᴾᵲᶆᶃᶐᶃᴾᶁᵿᶌᴾᶀᶃᴾᶆᶇᶂᶂᶃᶌᴾᶆᵿᶘᵿᶐᶂᶑᵊᴾᶑᶓᶁᶆᴾᵿᶑᴾᶃᶊᶃᶁᶒᶐᶇᶁᵿᶊ ᴾᴾᴾᴾᴾᶍᶐᴾᶍᶒᶆᶃᶐᴾᶓᶒᶇᶊᶇᶒᶗᴾᶁᵿᶀᶊᶃᶑᵌẅᴾ ᾁᾆᵌᵲᶆᶇᶑᴾᶋᵿᶁᶆᶇᶌᶃᴾᶇᶑᴾᶌᶍᶒᴾᶇᶌᶒᶃᶌᶂᶃᶂᴾᶄᶍᶐᴾᶓᶑᶃᴾᶇᶌᴾᶎᶍᶒᶃᶌᶒᶇᵿᶊᶊᶗᴾᶃᶖᶎᶊᶍᶑᶇᶔᶃᴾᵿᶒᶋᶍᶑᶎᶆᶃᶐᶃᶑᴾᵿᶌᶂᴾᶇᶑᴾᶌᶍᶒᴾ ᴾᴾᴾᴾᴾᶇᶌᶑᶓᶊᵿᶒᶃᶂᴾᵿᶅᵿᶇᶌᶑᶒᴾᶁᶍᶌᶒᵿᶁᶒᴾᶕᶇᶒᶆᴾᶃᶊᶃᶁᶒᶐᶇᶁᴾᶎᶍᶕᶃᶐᵌẅẅᴾ ᾁᾇᵌᵣᶌᶑᶓᶐᶃᴾᶒᶆᵿᶒᴾᶒᶆᶃᶐᶃᴾᵿᶐᶃᴾᶌᶍᴾᶃᶊᶃᶁᶒᶐᶇᶁᵿᶊᴾᶁᵿᶀᶊᶃᶑᵊᴾᶅᵿᶑᴾᶎᶇᶎᶃᶑᵊᴾᶃᶒᶁᵌᵊᴾᶕᶆᶇ...

Page 6: ...inder L type Quick Joint Safety Valve 80 Hand Grip Swivel Joint Head Unit Swivel Unit Frame Head Chute Hose Nosepiece Switch Lever Vacuum ON OFF Safety Cover Rubber Bellow Bleed Plug Frame Head Internal Parts Hand Grip Guide Pipe Jaws Jaw Case Jaw Case Head Jaw Pusher Spring Jaw Pusher O ring P 10 ...

Page 7: ...5m sec2 Air intake Nipple screw size G1 4 How to read the year and month of production A year month of manufacture 1 2 3 4 5 6 7 8 9 10 11 12 An English character A B M N K W T Y U O L Z ᒍᛖ ᾔᾝᾖᾛᾘᾢᾗ 䠆 Product specifications and design are subject to change for improvement without notice 䠆 Weight and dimensions given are standard values Actual products may diﬀer slightly from the values given 䠆 Atta...

Page 8: ...r cause degradation in discharge power 㻖Be sure to prepare a containing case to prevent the mandrel from being blasted oﬀ Cut rivet mandrels may be blasted oﬀ from the end of the chute hose and may cause injury Prepare an air compressor Be sure to place an air ﬁlter and an air regulator between the compressor and the air riveter Mandrel Body Rivet diameter Classify by color 㻌㻌A㻦Yellow 䚷B㻦White Gui...

Page 9: ... pressure to the range between 0 5 and 0 6 MPa 3 Supply air again and conﬁrm that the safety valve does not blow oﬀ Safety valve must not be removed or disassembled Safety valve is an especially important safety device If it is accidentally loosened or damaged consult with the store you purchased the tool or Lobtex Co Ltd 䞉 Do not use the tool without resetting safety valve after it blows oﬀ It ma...

Page 10: ...ce is activated You can hear the vacuum noise 䚷䚷䚷㻌䚷䚷㻌㻌㻌㻌㻌Do not use the air cock at halfway position 䚷㻌䚷䚷䚷䚷㻌㻌㻌㻌㻌but turn to the end position it stops 䚷㻌䚷䚷䚷䚷㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌 Use vacuum system after doing P 7㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌 PREPARATION BEFORE USE 䠍 ᾃ 䠍 ᾄ 䠍 ᾅ 䠍 ᾆ 䠍 ᾇ Condition of Vacuum Activated Air sound comes out Air Cock Condition of Vacuum Inactivated Air stops Air Cock సᴗᡭ㡰 ࣜ ࢵࢸ ࣥࢢࡍࡿẕᮦࡢཌࡉ...

Page 11: ...ou order the part order hard tool material jaw medium 䞉 Do not loosen or remove an oil retaining screw The oil retaining screw is used for air vent during assembly 䞉 Do not loosen or remove a jaw case or lock nut of jaw case If it is loosened or removed oil is leaked from head area which cause malfunction Jaw case and lock nut of jaw case are mounted at screw unit of oil piston so that they are no...

Page 12: ...umulated at spool area spool cannot move smoothly Spool must be cleaned when spool moves slowly or improperly Stop air supply Remove spool cap A and B with a spanner Spool Cap A Spool Cap B Spool Plastic Stick Be careful of hole plugging Clean up each part with a brush In this case make sure that the small hole of the spool is not plugged Assemble parts in the reverse procedure of disassembly At a...

Page 13: ...he tank lightly not to allow air to go into the tank and replace the cap and the oil tank cap 12 䠍 ᾀ 䠍 ᾁ 䠍 ᾂ 䠍 ᾃ 䠍 ᾄ 䠍 ᾅ 0 1 䚓䚓䚓 ᒍᛖ ᾔᾝᾖᾛᾘᾢᾗ Normal condition has a little dent like A If it is like B C D there is not enough oil or air might be inside D Normal Oil shortage or air might got inside A B C If the switch lever operation got required few times after performing jaw maintenance and supplyi...

Page 14: ...following procedure Remove the coupler bag by a spanner Stop air supply Pull out the male coupler Stand the booster and pour the oil to the B ring line of the male coupler Fasten the coupler bag with a spanner Male Coupler Female Coupler White B Ring Line Oil Press in the male coupler and wipe out the leaked oil 13 䠍 ᾀ 䠍 ᾁ 䠍 ᾂ 䠍 ᾃ 䠍 ᾄ 䠍 ᾅ 5 55 4 55 ḵ ḵ Coupler Bag Coupler Bag ᒍᛖ ᾔᾝᾖᾛᾘᾢᾗ ...

Page 15: ...ube of the nozzle A and the nozzle B and the small hole of the nozzle B Assemble parts in reverse procedure of disassembly If dust is accumulated at nozzle unit power of vacuuming rivet s mandrel weakens If power of vacuuming mandrel is getting weak check as following procedure Stop air supply Disconnect the nozzle unit A from the nozzle unit B Nozzle Unit Nozzle A Nozzle B O ring Hole ᵧᶋᶎᶍᶐᶒᵿᶌᶒ 1...

Page 16: ...vice Consult the store you purchased this tool or Lobtex local sales oﬃce about overhaul service and other maintenance service Model Part name Code No Qty ARV 025M Hard tool material Jaw Medium 10281 1 set ARV 025M Frame Head 10105 1 set 15 㻖㻌When parts are modified for improvement the older parts are kept in stock for a period of five years Specify the model part name code number and the quantiti...

Page 17: ...d Unit is consisted of the following parts HEAD AREA 16 ᒍᛖ ᾔᾝᾖᾛᾘᾢᾗ 㻟㻢㻟㻣㻠㻝㻠㻞㻠㻟㻠㻠㻠㻢㻠㻜㻟㻥㻟㻤㻠㻡㻝㻢㻝㻟㻝㻠㻝㻡㻞㻢㻞㻡㻞㻣㻞㻤㻟㻝㻟㻞㻟㻟㻟㻠㻟㻡㻭㻝㻞㻝㻝㻣㻝㻜㻥㻤㻢㻡㻠㻟㻞㻝䇳㻮㻝㻣㻝㻤㻝㻣㻝㻥㻞㻜㻞㻞㻞㻠㻟㻜㻞㻥㻞㻟㻞㻝㻟㻢 ...

Page 18: ...ber 10 Collar spring 10287 Steel 33 B ring P 22 10181 Plastic 11 Jaw case spacer B 23750 Aluminum 34 O ring S 28 10221 Rubber 12 Jaw case spacer A 23752 Steel 35 Hanger 10106 Steel 13 Hand grip 23744 Aluminum 36 O ring P 10 10274 Rubber 14 Jaw case lock nut 23748 Steel 37 Frame cap 24364 Aluminum 15 Returning spring 23747 Steel 38 Hexagon socket set Screw M3x4 17101 Steel 16 Stop ring 23745 Steel ...

Page 19: ...ts SWIVEL UNIT AND BOOSTER UNIT 18 A C 133 134 133 132 131 118 117 140 141 142 143 144 145 135 136 137 138 12 8 12 7 12 0 12 5 12 4 12 3 12 2 12 1 113 115 130 129 139 12 6 114 D 112 110 109 111 108 119 116 107 102 103 105 106 101 104 113 114 113 114 132 ᒍᛖ ᾔᾝᾖᾛᾘᾢᾗ ...

Page 20: ...stic 137 Nipple 14484 Brass 113 Hex socket bolt M5x10 25593 Steel 138 O ring P 9 10219 Rubber 114 Plain Washer M6 24426 Steel 139 L type Joint 22034 䐣 115 Oil Cylinder Joint 23700 Aluminum 140 O ring P 12 10128 Rubber 116 Booster Spring Collar 67916 Plastic 141 Oil Tank Base 23693 Aluminum 117 Returning Spring 23691 Steel 142 O ring G 30 12445 Rubber 118 Air Cylinder 23706 Aluminum 143 Oil Tank 15...

Page 21: ...r piston does not work properly due to dirty inside of cylinder or lack of oil Please contact your distributor Power of vacuuming rivets is weak or mandrels are not discharged 1 The chute hose is full with mandrels Detach the tank unit and make it empty 2 Guide pipe of riveter is clogged with mandrels Detach the guide pipe and remove mandrels 3 Nozzle unit is dirty Clean up the nozzle unit Refer t...

Page 22: ...OING THE LIABILITY OF LOBSTER ON PARTS FOUND TO BE DEFECTIVE IS LIMITED TO RE WORK OR THE REPLACEMENT OF SUCH GOODS AND IN NO CASE TO EXCEED THE INVOICE VALUE OF THE SAID GOODS UNDER NO CIRCUMSTANCES WILL LOBSTER BE LIABLE FOR DAMAGES OR COSTS INCURRED BY THE BUYER OR SUBSEQUENT USER IN RE PAIRING OR REPLACING DEFECTIVE GOODS ROUTINE MAINTENANCE AND REPAIR OF LOBSTER RIVET TOOLS CAN BE PERFORMED B...

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