![LOAD KING 80-160 Operator'S Manual Download Page 327](http://html1.mh-extra.com/html/load-king/80-160/80-160_operators-manual_1932350327.webp)
327
Service / Parts
General Service Information
Machine productivity, longevity and low cost performance depend on periodic maintenance,
troubleshooting and proper service and adjustment procedures.
As the operator, it is your responsibility to detect any unusual sounds, odors or other signs of abnormal
performance that could indicate trouble ahead.
By detecting any malfunctions in their early stages, you can save yourself unnecessary downtime and
your employer a lot of money! Therefore, it is also your responsibility to use good judgement in detecting
potential problems in the early stages and repairing them quickly. If you don’t, one problem may lead to
another.
Before attempting to make a repair, ask yourself IF you have the RIGHT TOOLS, IF you have the PROPER
TEST EQUIPMENT and IF you can accurately DIAGNOSE the cause of the malfunction.
If you can’t answer YES to all three questions, rely on your distributor serviceman. He has the tools,
testing equipment and service knowledge to pinpoint the problem in minutes instead of the hours
consumed in hit - or - miss methods. TIME IS MONEY! He will save it for you.
If you decide to attempt a repair yourself, follow a logical TROUBLE-SHOOTING PROCEDURE. Don’t
simply replace parts until the trouble is found.
Once the cause of a problem or malfunction has been diagnosed, take the corrective action specified in
this manual. Follow the procedures given for the specific problem. If the difficulty is not covered, consult
your Distributor Serviceman.
NOTE:
A time table styled check list for periodic maintenance requirements is given in Section 4.
Maintenance check procedures are found under each of the respective subject headings.
When performing maintenance on a vehicle ALWAYS PLACE THE SHIFT LEVER IN
THE NEUTRAL POSITION, set the parking brakes, block the vehicle’s wheels, and
NEVER work under, in front of, or in back of a vehicle when the engine is running.
The methods used to remove assemblies, guards, cab panels, etc. is left to the discretion of the customer
dependent on the type of overhaul equipment and maintenance personnel at hand.
Keep parts in order when large components are disassembled, particularly so when it has a great
number of similar parts. Loosely reassemble assemblies whenever possible to prevent small parts from
being lost. Keep subassembly parts together, but be careful not to get right and left hand parts mixed
up.
When an assembly is removed to correct only one difficulty, it is good practice to recondition the whole
assembly at the time thus avoiding repetition of work at a later date.
Bolts and nuts should be placed into their respective holes when removing guards, cases, etc. so that
proper bolt will be on hand when reassembling these parts.
Summary of Contents for 80-160
Page 1: ...OPERATORS MANUAL LOAD KING 80 160 REV B DECEMBER 2020...
Page 2: ...Page Intentionally Blank...
Page 18: ...Page Intentionally Blank...
Page 26: ...26 80 160 Safety 80 160 Safety Sign Locations Right Hand Side View Left Hand Side View...
Page 27: ...27 Rear View Front View...
Page 28: ...28 80 160 Safety Upper Cab...
Page 70: ...70 80 160 Safety Access Egress Rear...
Page 98: ...98 80 160 Assembly...
Page 118: ...118 80 160 Description Of Machine and Controls Lifting controls screen Cab controls screen...
Page 124: ...124 80 160 Description Of Machine and Controls 1 1 PTO Engage Switch...
Page 137: ...137 REPAIRS ADJUSTMENTS REMARKS ITEM REQUIREMENT DATE...
Page 155: ...155 OBSERVE CAUTION NOTES ON OUTRIGGER MOVEMENT WHENEVER SETTING UP OR STOWING OUTRIGGERS...
Page 206: ...Page Intentionally Blank...
Page 209: ...209 8 Install the pin 5 in the guide sheave kickstand 5 9 Remove the lower left hand pin 7 7...
Page 257: ...257 Master Lubrication Chart 13 14 5 4 3 2 2 8 12 9 7 6 15 10 11 BOOM BLOCK TOP VIEW...
Page 300: ...Page Intentionally Blank...
Page 326: ...Page Intentionally Blank...
Page 331: ...331 Repairs Adjustments Remarks Log ITEM REQUIREMENT DATE...
Page 333: ...333...
Page 354: ...Page Intentionally Blank...
Page 362: ...362 80 160 Appendix...
Page 366: ...80 160 Notes...
Page 369: ...80 160 Operator Manual...