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292
80-160
Maintenance
Machine Storage
Machines being placed in storage must be adequately protected from deterioration during the period of
idleness. This will ensure that they can be restored to active service with a minimum effort.
Before removing this hydraulic crane from service for extended periods, it should be prepared for storage
as prescribed in the following paragraphs. In general, three (3) major components must undergo
preparation. These are the Machine Proper, the Engine and the Transmission. The specific procedure to
be followed depends upon the expected period of storage.
SHORT TERM STORAGE - 30 DAYS OR LESS
Short term storage requires minimal preparation.
The
MACHINE
should be thoroughly cleaned, lubricated in accordance with Section 4, and painted
surfaces retouched where the paint has deteriorated. exposed portions of all hydraulic cylinders should
be coated with multipurpose grease. Coat unpainted metal surfaces with multipurpose grease after
removing any rust accumulations.
The
ENGINE
should be prepared as prescribed in the topic “Engine Storage”.
The
TRANSMISSION
should be prepared as prescribed in the topic “Transmission Storage”.
LONG TERM STORAGE - 30 DAYS OR MORE
Long term storage requires greater preparation than short term storage and must be undertaken with
greater care.
The MACHINE should be prepared as follows:
1. Perform the short term machine storage preparation, making certain that all points with grease
fittings are liberally lubricated.
2. Drain and refill the swing reducer, winch(es), axle differentials, planetary hubs and the hydraulic
reservoir. Refer to page 4-19 when servicing the reservoir.
3. Distribute the new hydraulic fluid to all parts of the system by operating all functions.
4. Clean and tape the battery cables after removing and storing the battery.
5. Coat the external ring gear of the swing bearing with MPG grease.
6. Fill the hydraulic reservoir to the top AFTER THE MACHINE IS PARKED IN ITS STORAGE SPOT.
7. Coat wire rope with lubricant.
8. Coat exposed cylinder rods with”CRC SP-400 Corrosion Inhibitor”. This can be removed with
“CRC HD Degreaser”.
The
ENGINE
should be prepared as prescribed in the topic “Engine Storage”.
The
TRANSMISSION
should be prepared as prescribed in the topic “Transmission Storage.”
Summary of Contents for 80-160
Page 1: ...OPERATORS MANUAL LOAD KING 80 160 REV B DECEMBER 2020...
Page 2: ...Page Intentionally Blank...
Page 18: ...Page Intentionally Blank...
Page 26: ...26 80 160 Safety 80 160 Safety Sign Locations Right Hand Side View Left Hand Side View...
Page 27: ...27 Rear View Front View...
Page 28: ...28 80 160 Safety Upper Cab...
Page 70: ...70 80 160 Safety Access Egress Rear...
Page 98: ...98 80 160 Assembly...
Page 118: ...118 80 160 Description Of Machine and Controls Lifting controls screen Cab controls screen...
Page 124: ...124 80 160 Description Of Machine and Controls 1 1 PTO Engage Switch...
Page 137: ...137 REPAIRS ADJUSTMENTS REMARKS ITEM REQUIREMENT DATE...
Page 155: ...155 OBSERVE CAUTION NOTES ON OUTRIGGER MOVEMENT WHENEVER SETTING UP OR STOWING OUTRIGGERS...
Page 206: ...Page Intentionally Blank...
Page 209: ...209 8 Install the pin 5 in the guide sheave kickstand 5 9 Remove the lower left hand pin 7 7...
Page 257: ...257 Master Lubrication Chart 13 14 5 4 3 2 2 8 12 9 7 6 15 10 11 BOOM BLOCK TOP VIEW...
Page 300: ...Page Intentionally Blank...
Page 326: ...Page Intentionally Blank...
Page 331: ...331 Repairs Adjustments Remarks Log ITEM REQUIREMENT DATE...
Page 333: ...333...
Page 354: ...Page Intentionally Blank...
Page 362: ...362 80 160 Appendix...
Page 366: ...80 160 Notes...
Page 369: ...80 160 Operator Manual...