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Installation / 

Assemb

ly

7

Fireplace Owner’s Manual

LTR50001006, Rev. E

www.calflamebbq.com

Leak Testing Procedure

Perform a leak test at least once a year whether the gas supply cylinder 

has been disconnected or not. In addition, whenever the gas cylinder 

is connected to the regulator or whenever any part of the gas system 

is disconnected or replaced, perform a leak test.  

As  a  safety  precaution,  remember  to  always  leak  test  your  fi replace 

outdoors in a well-ventilated area.  Never smoke or permit sources of 

ignition in the area while doing a leak test.  Do not use a fl ame, such as 

a lighted match to test for leaks. Use a solution of soapy water.

Prepare a leak testing solution of soapy water by mixing in a spray 

1. 

bottle one part liquid soap to one part water.
Make sure all the control knobs are in the OFF position.

2. 

Turn on the gas.

3. 

On 

natural gas systems

, turn the main feed valve to the burner.

On 

propane systems

, turn the cylinder valve knob counter clock-

wise one turn to open.
Apply the leak-testing solution by spraying it on joints of the gas 

4. 

delivery  system.  Blowing  bubbles  in  the  soap  solution  indicates 

that a leak is present.
Stop a leak by tightening the loose joint or by replacing the faulty 

5. 

part with a replacement part recommended by the manufacturer. 

Do not attempt to repair the cylinder valve if it is damaged. The 

cylinder must be replaced.
Turn the control knob back to the full OFF position.

6. 
If you are unable to stop a leak:

Turn the control knob back to the full OFF position.

1. 

Shut off the gas supply to the fi replace and release pressure in the 

2. 

hose and manifold by turning the control valve one quarter turn 

counter-clockwise.

 On propane systems, remove the cylinder from the fi replace.

3. 

Call  an  authorized  gas  appliance  service  technician  or  an  liquid 

4. 

propane gas dealer.

Do not use the appliance until the leak is corrected.

Summary of Contents for Cal Flame

Page 1: ...LTR50001006 Rev E 1 1 16...

Page 2: ...ireplace Burner Installation 13 Fireplace Log Set Placement 16 High Elevation Installation 17 Natural Gas Conversion 17 Operation 19 Cleaning and Maintenance 22 Replacement Parts 23 Specifications 24...

Page 3: ...cause in jury or property damage Read the installation operating and maintenance instructions thoroughly be fore installing or servicing this equipment Cal Flame fireplaces are designed for outdoor us...

Page 4: ...rs do not allow them to come in contact with any metal surfaces Do not drop propane connectors Propane gas sources to the fireplace must be regulated Do not operate if regulator has been removed Fire...

Page 5: ...e the control compartment burner and circulation air passage ways of the appliance be kept clean and free Any guard or other protective device removed for servicing the ap pliance must be replaced pri...

Page 6: ...gs tightly installed and must not be stored in a building garage or any other enclosed area To extend the life of your fireplace protect and cover it from the elements when not in use Ensure the appli...

Page 7: ...applicable To prevent fire and smoke damage remove all packaging material be fore operating the fireplace Installation Assembly Installation and service must be performed by a quali fied installer ser...

Page 8: ...ireplace as gas may build up in case of leak and cause serious damage Do not install or operate your fireplace in such a manner that the cross ventilation openings are blocked Fresh air must be able t...

Page 9: ...as 3 On natural gas systems turn the main feed valve to the burner On propane systems turn the cylinder valve knob counter clock wise one turn to open Apply the leak testing solution by spraying it on...

Page 10: ...uniform gas pressure in the manifold The burner orifice has been sized for the gas pressure delivered by the regulator Replace ment pressure regulator and hose assemblies must be those specified in th...

Page 11: ...n off gas valve at the end of the hose Tighten fittings using two wrenches When connecting the regulator assembly to the tank valve hand tight en the black QCC 1 nut clockwise DO NOT use a wrench to t...

Page 12: ...nder valves are always readily accessible A door on the en closure to gain access to the cylinder valve is acceptable provided it is non locking and can be opened without the use of tools Enclosures f...

Page 13: ...oor level with a total free area of inch per pound 3 2 sq cm k of stored fuel capacity and not less than a total free area of 10 square inches if the ventilation open ings at oor level are in a side...

Page 14: ...st be performed by a licensed con tractor or local gas company representative Ensure that the service supplying the fireplace is fitted with a conve niently positioned shut off valve with easy access...

Page 15: ...ocedure describes how to access the gas lines for installation Gas installation should be performed by a qualified contractor Remove the right side refractory wall from the fireplace by remov 2 ing on...

Page 16: ...ack sparker 6 wires to the valve as shown Reach through the gap in the 5 open right side and pull the ex line and black sparker wires Connect the ex line from the 7 burner to the gas valve as shown be...

Page 17: ...alflamebbq com Caution Never place or store the propane tank under the hearth base Connect the LP or NG gas 9 source gas line to the gas valve as shown below Replace the right side refrac 10 tory wall...

Page 18: ...ate over the plate burner Place the lava rock around the at burner plate DO NOT place the lava rock on the burner plate as it will affect the ow of the ame Place the ceramic fire logs on the grate Sta...

Page 19: ...iance installer Do not attempt this conversion on your own as there is risk of serious injury or death To The Authorized Gas Appliance Installer All Cal Flame fireplaces are shipped from the factory e...

Page 20: ...finally the natural gas orifice is to be threaded into the end of the fuel inlet leading into the burner Once tight the other brass fitting connection can be made from the fuel line fitted between the...

Page 21: ...such purging Never allow the ON OFF valve to remain in the open position without placing a burning match on top of the burner FIRST You must have clear and easy access to the ON OFF valve AFTER the ap...

Page 22: ...pping noise Keep igniter button pushed in while slowly turning the fuel ow valve to the full ow position at the fireplace The fireplace should light within 5 seconds If you do not hear the igniter spa...

Page 23: ...nce is equipped with a low ow protection device Unless the propane cylinder valve is opened before the valve the gas ow will be reduced resulting in a very small ame To reset this device shut off the...

Page 24: ...he surfaces of the logs with heavy use This is more likely to occur with propane gas Clean soot off the surface of the logs periodically to prevent excessive buildup To clean the logs be sure the fire...

Page 25: ...8210624 Back panel for 36 firebox 28 25 x 34 5 BBQ08210625 Base panel for 36 firebox 21 x 35 3 4 BBQ08210626 Arch for 36 firebox 45 x 37 BBQ08210627 Metal firebox assembly 36 set of 2 pieces BBQ082105...

Page 26: ...Natural Gas Max Input BTU Hr 55 000 49 000 Orifice Size 43 0 089 1 8 125 Manifold Pressure 10 Water Column 7 Water Column Maximum Gas Supply Pressure 11 Water Column 14 Water Column Maximum Inlet Supp...

Page 27: ...ervice technician Depending on your needs this may be a contractor qualified to repair stone and tile or a service agent licensed to repair gas or electrical appliances In the event the consumer is un...

Page 28: ...t apply to labor charges replacement parts and hard ware This limitation is retroactive and applies to all fireplaces and hardware manufactured from 2000 and hereafter Examples of common acts invalida...

Page 29: ...t considered defects Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service For customer service contact the...

Page 30: ...28 Limited Warranty Fireplace Owner s Manual LTR50001006 Rev E www calflamebbq com...

Page 31: ...Limited Warranty 29 Fireplace Owner s Manual LTR50001006 Rev E www calflamebbq com...

Page 32: ...ice please contact your authorized dealer immediately If you need additional information and or assistance please contact Cal Flame Customer Service Department 1462 East Ninth Street Pomona CA 91766 T...

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