Little Wonder BRC-26 Hydro Operator'S & Parts Manual Download

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MAN 4169445

Rev A.

06-2013

Original Language Instructions

LITTLE WONDER

OPERA

OR / P

TS MANUAL

BRC-26 HYDRO

26” LITTLE WONDER BRUSH CUTTER

MODELS:

5126-22-01 HONDA GX390

(S/N 00486 and Above)

5126-32-20 HONDA GX390 HD

(S/N 00107 and Above)

5126-21-03 B&S 12.5

Summary of Contents for BRC-26 Hydro

Page 1: ... Original Language Instructions LITTLE WONDER OPERATOR PARTS MANUAL BRC 26 HYDRO 26 LITTLE WONDER BRUSH CUTTER MODELS 5126 22 01 HONDA GX390 S N 00486 and Above 5126 32 20 HONDA GX390 HD S N 00107 and Above 5126 21 03 B S 12 5 ...

Page 2: ...e exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING ...

Page 3: ...ervice Your safe use of this Schiller Grounds Care Inc product is one of our prime design objectives Many safety features are built in but we also rely on your good sense and care to achieve accident free operation For best protection study the manuals thoroughly Learn the proper operation of all controls Observe all safety precautions Follow all instructions and warnings completely Do not remove ...

Page 4: ...r products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage result This symbol m...

Page 5: ...r safety glasses Never allow children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator Do not put hands or feet near or under rotating parts Keep clear of the front deck opening at all times Never pick up or carry the unit while the engine is running Keep warning labels and this operator s manual legible and intact Replacement ...

Page 6: ...vel ground Disengage blade Set the parking brake Shut off the engine and remove the key Disengage the blade and wait until the blade stops rotating When not cutting When crossing surfaces other than grass Stop the engine disengage the blade set parking brake and wait until the blade stops rotating before refueling before making height adjustment unless the adjustment can be made from the operator ...

Page 7: ...uctions for maximum safety and best results Park machine on level ground Never allow untrained personnel to service machine Guards should only be removed by a qualified technician for maintenance or service Replace when work is completed Adjust or repair only after the engine has been stopped and the blade has stopped moving Disconnect spark plug wire s before doing any maintenance Replace parts i...

Page 8: ...s only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks se curely Sparks from static electricity can start fires or cause explosions Flowing fuel can generate static electricity To prevent static electricity sparks Keep containers electrically grounded Do not fill conta...

Page 9: ...y for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration AVOID SERIOUS INJURY OR DEATH Remove objects that could be thrown by the blade Use extra caution on slopes Stop blade and drive down slowly if machine slides or stops going on slope Do not mow when children or others are around Do not operate u...

Page 10: ...ning labels are an important part of the safety system incorporated in this machine Replace labels if damaged or illegible REVERSE THUMBDOWN NEUTRAL RETURNTO NEUTRAL FORWARD PULLUP 4167547 4167546 DECREASE SPEED INCREASE SPEED C100524 4167101 ...

Page 11: ...eel rod until the enlarged boss on the rod comes through the key hole on the back of the machine Slide the rod down the slot to latch the boss on the outside of the rear cover Roll the machine off the pallet 4 Connect the blade control linkage 5 Fill the engine with the proper grade of oil See engine manual for oil specifications 6 Read the operation and safety manual before starting The operator ...

Page 12: ... is extremely flammable and highly explosive under certain conditions BE SURE to install fuel cap after fueling Fill fuel tank with good quality clean unleaded regular petrol gasoline to the level recommended by the engine manufacturer Use a funnel to avoid spilling WARNING TO CHECK OR ADD FUEL Do it outdoors Do not smoke Stop engine allow to cool Do not overfill Clean up spilled fuel BEFORE START...

Page 13: ...e areas where the equipment is to be used and remove rocks toys wire and other debris that may be picked up and thrown by the machine 1 Move the machine to the area where it is to be used With the engine off Park Brake on and the blade disengaged check that the cutting height is at the desired height for the job 2 Start the engine then adjust the speed of the engine to full throttle Make sure that...

Page 14: ...ne is off spark plug is removed and parking brake is engaged 2 Remove the four bolts Q securing the Blade belt cover S Figure 1 3 Remove any debris such as leaves grass sticks or other build up that might cause a fire or damage 4 Inspect the belt and pulleys for damage or wear that could cause problems Replace damaged or worn parts with Schiller Grounds Care Inc parts 5 Replace blade belts and pul...

Page 15: ...ges are dull the blade may be sharpened or replaced Use of another manufacturer s blades may be dangerous Sharpening Wear the appropriate personal protective equipment when sharpening the blade Inspect the blade before sharpening Replace broken bent cracked or otherwise damaged blade Do not weld or straighten blade Maintain cut angle of 30º Do not over heat blades when sharpening Blade Balance Mai...

Page 16: ...er grease or the bearing seals can be popped out or crushed B Transaxle Idler Pivot Grease once a season C Brake Bellcrank Grease once a season D Traction Bellcrank Grease once a season E Clutch Pivot Blade Grease once a season F Park Brake Lever Grease once a season MAINTENANCE DETAIL A DETAIL B DETAIL C DETAIL D DETAIL E DETAIL F ...

Page 17: ...the first five hours of operation Then tension as required BLADE BELT ADJUSTMENT There should be a maximum of 1 2 deflection with 5 lbs pressure in the middle of the non idler side of the belt 1 Remove the four bolts Q holding the Blade belt cover S on Figure 1 2 Loosen the bolt U holding the small pulley just enough to move the pulley back and forth Figure 2 3 Slide the small pulley firmly agains...

Page 18: ...y the traction bellcrank hitting a stop inside the main fame Figure 2 FORWARD The traction control lever should just contact the handle at maximum speed To Adjust Forward Speed Figure 2 1 Turn the Speed adjustment knob A all the way in the fast direction counter clockwise Remove the hairpin cotter connecting the lower traction rod B to the lever on the traction cross shaft Remove the rod from the ...

Page 19: ...g during operation If a satisfactory adjustment has been made skip to step 4 Figure 3 2 If adjustment cannot be obtained that will lock the wheels with the brake ON and maintain free play in the OFF position the brake may need to be adjusted This adjustment will not normally be required 3 Remove the cotter pin from the brake adjusting castle nut N Figure 4 Tighten the nut 1 6 of a turn at a time C...

Page 20: ... step 1 BLADE BELT REPLACEMENT 1 Follow steps 1 3 in transaxle belt replacement section on this page 2 Remove the four bolts V holding the blade belt cover S on Figure 3 3 Loosen the bolt U securing the blade belt idler and slide the idler toward the side of the tunnel to loosen the belt Figure 4 4 Remove the blade belt from the spindle pulley and from around the blade clutch Install new belt 5 Te...

Page 21: ...rom the fuel tank and fuel lines 2 Start the engine and run until all the fuel is used from the carburetor float bowl 3 While the engine is still warm drain the oil Refill with the proper weight oil corresponding to what the engine manual says 4 Lubricate all lubrication points 5 Clean and oil cutting blades to prevent rust To put equipment into operation after an extended storage 1 Check for loos...

Page 22: ... the exhaust system MAKE SURE THE ENGINE HAS HAD THE PROPER TIME TO COOL BEFORE TOUCHING HOT PARTS If there is still smoke coming from the engine contact the nearest dealer for service ENGINE RUNS AND STARTS BUT THE MACHINE WILL NOT GO FORWARD OR IN REVERSE Check that the free wheel lever is pulled out Make sure the parking brake is disengaged Check to make sure the direction lever is being presse...

Page 23: ...e blade appears to be in good condition check the bolt connecting the blade and verify that it is tightened and properly seated Remove blade and check blade balance If the problem still persists then contact a local dealer for service The blade will not spin Make sure the Blade lever on the left handle is being held down while the engine is on Stop the engine disconnect the spark plug wire and eng...

Page 24: ... powered products are warranted separately by the engine manufacturer Therefore there are no warranties made expressed or implied for engines for gasoline power products by Little Wonder Transportation charges for parts and units submitted for replacement under this warranty must be borne by the purchaser THIS WARRANTY covers manufacturing defects only and does not cover defects resulting from mis...

Page 25: ...25 BRUSH CUTTER PARTS SECTION PARTS SECTION ...

Page 26: ...26 BRUSH CUTTER ENGINE ASSEMBLY FIGURE 1 15 12 22 23 18 21 4 3 28 14 13 16 25 1 17 32 2 29 31 8 24 5 19 20 9 10 7 26 27 6 11 15 27 8 32 28 8 30 ...

Page 27: ...L 1 14 64168 2 COTTER HAIRPIN 08X1 19 1 15 85010N ZERK 1 4 28 STR SELF THREAD 2 16 4167400 BUSHING PIVOT 1 17 64262 009 BLT FLG HD 5 16 18 X 1 1 2 QTY 2 ON HONDA MODELS QTY 4 ON B S MODELS 18 C100610 SPRING CLUTCH BRAKE 1 19 64006 06 LOCKWSHR 7 16 HELICAL 1 20 64123 291 BLT HEX 7 16 20X3 1 4 1 21 64229 03 NUT NYLON LOCK 3 8 16 1 22 64123 82 BLT HEX 3 8 16 X 2 1 2 1 23 4165989 LINK MASTER 2040 1 24...

Page 28: ...MAIN FRAME ASSEMBLY FIGURE 2 40 36 16 17 32 3 6 4 12 11 20 31 27 42 7 33 1 35 15 14 49 34 39 38 37 5 41 25 22 21 18 2 28 24 19 10 23 47 29 44 43 46 45 30 40 19 50 13 11 19 27 48 26 15 2 5 33 26 2 19 19 28 2 24 15 13 15 ...

Page 29: ... 5 16 18X2 1 26 64262 006 BLT FLG HD 5 16 18 X 3 4 6 27 64123 82 BLT HEX 3 8 16 X 2 1 2 2 28 64229 03 NUT NYLON LOCK 3 8 16 2 29 64123 89 BLT HEX 1 4 20X3 4 1 30 64229 01 NUT NYLON LOCK 1 4 20 1 31 2188139 SPRING COMPRESSION 1 32 4167599 10 COVER BELT 1 33 64139 21 BLT WLF 3 8 16 X 3 4 8 34 C100593 ASSY WHEEL 4 8 X 8 BAR RH 1 USED ON HONDA MODELS 4167882 ASSY WHEEL 4 8 X 8 X TRAC RH USED ON B S MO...

Page 30: ...30 BRUSH CUTTER CUTTERDECK ASSEMBLY FIGURE 3 23 11 3 16 12 1 22 2 10 5 20 18 24 17 19 8 13 6 4 9 7 14 15 14 23 8 13 5 4 12 21 ...

Page 31: ... 1 SPINDLE 2 9 64140 18 COTTER PIN 1 4 1 1 10 4167538 ROD FLAP SUPPORT 26 1 11 4167259 PULLEY 7IN DIA 1IN BORE 1 12 4164269 LABEL WARNING THRN OBJ 2 13 64123 05 BLT HEX 1 2 20 X 1 1 2 2 14 64139 21 BLT WLF 3 8 16 X 3 4 8 15 64163 31 WASHER 531 x 2 00 x 125 4 16 4166628 DECAL WARNING 1 17 4167486 7 WLDMT BLADE HUB 1 18 4167483 SHAFT BRUSHCUTTER 1 19 C100584 01 BLADE BRUSHCUTTER 26 IN 1 20 64164 12 ...

Page 32: ...32 BRUSH CUTTER 35 13 18 20 26 25 24 28 21 15 16 38 8 9 39 32 12 46 27 2 1 34 7 5 11 31 23 47 17 45 22 3 19 43 14 36 29 10 44 42 40 33 22 22 22 37 41 4 20 12 11 11 30 6 HANDLE ASSEMBLY FIGURE 4 ...

Page 33: ... 8 21 4167456 ROD UPPER TRACTION 1 22 64168 2 COTTER HAIRPIN 08X1 19 5 23 4167458 ROD BRAKE 1 24 4167472 WLDMT PLUNGER 1 25 2188139 SPRING COMPRESSION 1 26 64268 03 NUT FL NYLON LOCK 3 8 16 1 27 4169319 ROD BLADE 1 28 4167474 ROD TRACTION LOWER 1 29 64229 01 NUT NYLON LOCK 1 4 20 2 30 64262 003 BLT FLG HD 1 4 20 X 1 2 31 64229 03 NUT NYLON LOCK 3 8 16 1 32 64123 82 BLT HEX 3 8 16 X 2 1 2 1 33 6416...

Page 34: ...SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010 ...

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