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SB6100 Industrial Shock Block

 

Page 12 

    Rev. 1-I-071520 

 

 

contactor if any of the following conditions are present: 

 

Input 3 is not connected 

 

Input 3 fuse is open 

 

Supply ground is open 

  After the SB6100 input supply connection is corrected, 

the SB6100 will automatically close the contactor if no 

other fault conditions are detected. 

 

NOTE:

  SB6100  electronics are  supplied from input 

phases 1 and 2.  If either phase is not connected, the unit 

will remain off with the contactor open. 

 

NOTE:

  The input connection is checked for correct 

wiring only during power-up.  Accordingly, if Input 3 or 

the supply ground opens during normal operation, the 

SB6100 will not detect an input supply connection 

problem.  

 

3.5  Undervoltage and Chatter Detection 

  The input voltage is always checked before  the 

contactor is closed.  If an input undervoltage condition is 

detected, the contactor will remain open and the red INP 

LED  will  flash  every second.  The control circuit will 

continuously check the input voltage and will close the 

contactor  when  the  input  voltage is within acceptable 

limits.  

  Undervoltage detection is provided  to  prolong the 

lifetime of the contactor by preventing contactor chatter.  

Contactor chatter occurs when the voltage applied to the 

control coil is marginally lower than the minimum pull-in 

voltage.   

 

3.6  Contactor Monitoring 

  The SB6100 continuously monitors the state of the 

contactor.  If an incorrect state is detected, the FLT LED 

will flash every second, the contactor will open and will 

remain open until supply voltage to the unit is cycled.  

This condition should never be encountered during normal 

operation.  

  The SB6100 should be used within the specifications 

listed in Section 7 to ensure correct operation. 

 

NOTE:

  At room temperature, the minimum contactor 

pull-in voltage is approximately 80% of the nominal 

voltage. At higher temperatures, the minimum pull-in 

voltage is higher than 80% of the nominal voltage. 

 

3.7  Ground-Fault Detection   

  The red Fault (FLT) LED indicates a ground-fault trip.  

The SB6100 will remain tripped until the RESET/START 

button is pressed or supply voltage is cycled.  See Section 

3.1.2. 

 

3.8  Momentary Power Loss and Brown-Out 

Detection 

  When supply voltage to the SB6100  is  removed, the 

contactor will open and the green PWR and EN LEDs will 

turn off.  For a short supply outage of approximately 20 

seconds, the SB6100 will remain powered-up and retain 

its state prior to the outage (either energized or tripped).  

For longer supply outages, the SB6100 will power-up in 

an untripped state. 

  In the case of a brown-out condition where the input 

voltage dips too low, the contactor will open, and the red 

FLT LED will flash every second.  The SB6100 will 

remain in a tripped state until RESET/START is pressed.  

Before pressing RESET/START, ensure the input voltage 

is within the acceptable range. 

 

NOTE:

 At 25°C (77°F), the contactor drop-out voltage 

level is approximately 60% of the nominal supply voltage.  

At higher temperatures, the contactor drop-out voltage is 

higher than 60% of the nominal voltage. 
 

3.9  Load-Ground-Connection Monitor  

  The Load-Ground-Connection  Monitor  (GC) LED 

indicates that the load ground is open.  If the load ground 

connection is not connected during power-up or becomes 

disconnected during normal operation, the GC LED will 

turn ON and the contactor will open. 

  The SB6100 continuously monitors the load ground 

and will automatically  close the contactor if the load-

ground connection is restored. 

 

NOTE:

  Load-ground-connection monitoring is only 

required for GFCI Class C and Class D models as per UL 

943C.  Refer to Section 4.3 for a description of the UL 

943C load-ground monitor requirements.  For EGFPD and 

GFCI Class A  models, load-ground-connection 

monitoring is optional. 

 

3.10  UL 943 Self-Test and UL 1998 Requirements 

 

 

The 2015 revision to the UL 943 standard includes a 

self-test requirement to verify a GFCIs ability to respond 

to a ground fault.  All SB6100 options (revision 01 or 

newer) include an automatic self-test feature.  If a problem 

is detected, the SB6100 will trip.  A Self-Test Failure will 

be indicated by a unique LED pattern as shown in Fig. 12. 

  A self-test is initiated a few seconds after power-up, a 

few seconds after the contactor is closed, and hourly 

during normal operation.  A self-test may be indicated by 

a brief flash of one or several ground-leakage LEDs. 

  In addition to the automatic self-test, a monthly manual 

test is also recommended. 

  Compliance to the UL 1998 Software in Programmable 

Components standard is also included. 

 

 

FIGURE 12.  Self-Test Failure Indication. 

Summary of Contents for Industrial Shock Block SB6100

Page 1: ...1 800 832 3873 E mail relays littelfuse com Littelfuse com SB6100 SB6100 MANUAL INDUSTRIAL SHOCK BLOCK REVISION 1 I 071520 Copyright 2020 by Littelfuse Inc All rights reserved Document Number PM 1500...

Page 2: ...nical Specifications 19 7 1 SB6100 19 7 2 AC6000 Cart 21 7 3 AC6000 MNT 21 8 Ordering Information 21 Appendix A SB6100 Revision History 22 LIST OF FIGURES FIGURE PAGE 1 UL GFCI Classes 1 2 Three Phase...

Page 3: ...r 1 1 1 SB6100 GFCI GFCI models are permanently connected GFCIs that meet the requirements of the UL 943 definition for Class A devices with a fixed 6 mA trip level It is available only for 208 Vac sy...

Page 4: ...equired voltage and current ratings necessary for the application SB6100 installation should be performed by a qualified person 2 1 Mounting 2 1 1 Open Chassis Models SB6100 XX0 0 Open chassis models...

Page 5: ...ons and can be implemented if desired for Class A GFCI or EGFPD models Use only a Littelfuse termination device as others may not meet performance requirements Each SB6100 GFCI is supplied with a 1N53...

Page 6: ...SB6100 Industrial Shock Block Page 4 Rev 1 I 071520 FIGURE 2 Three Phase Connection Diagram GFCI Configuration Shown...

Page 7: ...SB6100 Industrial Shock Block Page 5 Rev 1 I 071520 FIGURE 3 SB6100 311 0 Enclosed Model Lid not shown...

Page 8: ...SB6100 Industrial Shock Block Page 6 Rev 1 I 071520 FIGURE 4 Open Chassis Model SB6100 310 0 Outline and Mounting Details...

Page 9: ...SB6100 Industrial Shock Block Page 7 Rev 1 I 071520 FIGURE 5 Enclosed Model SB6100 311 0 Outline and Mounting Details...

Page 10: ...SB6100 Industrial Shock Block Page 8 Rev 1 I 071520 FIGURE 6 SB6100 Operator Interface AC6000 OPI 00 Outline and Mounting Details FIGURE 7 SB6100 Operator Interface AC6000 OPI 00 Faceplate...

Page 11: ...SB6100 Industrial Shock Block Page 9 Rev 1 I 071520 FIGURE 8 Enclosed Model SB6100 XX1 0 Bottom View Terminal Block Locations FIGURE 9 1N5339B Zener Diode and SE TA6 SM Termination Devices...

Page 12: ...SB6100 Industrial Shock Block Page 10 Rev 1 I 071520 FIGURE 10 SE TA6 Termination Assembly FIGURE 11 SE TA6ASF WL Small Format Termination Assembly with Wire Leads...

Page 13: ...and 100 of the trip level For an EGFPD the trip level can be selected from 6 to 100 mA For a GFCI the trip level is fixed at 6 mA Class A or 20 mA Class C and D Table 1 describes the operation of the...

Page 14: ...When supply voltage to the SB6100 is removed the contactor will open and the green PWR and EN LEDs will turn off For a short supply outage of approximately 20 seconds the SB6100 will remain powered u...

Page 15: ...the above formula UL 943 also defines a limit to the formula with a minimum required trip time or fastest trip speed of 20 ms which occurs at about 300 mA of ground fault current I per the formula Cla...

Page 16: ...erruption of the circuit under both of the following conditions a An open grounding circuit and b Impedance in the grounding circuit that would allow more than a 150 volt drop in the grounding circuit...

Page 17: ...priority over undervoltage i e if both conditions occur at the same time the INP LED will stay on indicating a miswire until the connection is fixed then it will flash if the undervoltage condition st...

Page 18: ...SB6100 Industrial Shock Block Page 16 Rev 1 I 071520 FIGURE 16 AC6000 CART 00 Outline...

Page 19: ...SB6100 Industrial Shock Block Page 17 Rev 1 I 071520 FIGURE 17 AC6000 MNT 00 Outline...

Page 20: ...SB6100 Industrial Shock Block Page 18 Rev 1 I 071520 FIGURE 18 AC6000 CART with SB6100 Installed...

Page 21: ...10 20 30 40 50 60 70 80 90 and 100 mA Trip Time Defined by or minimum 20 ms See Section 4 1 Wiring and Torque Requirements Input Terminals Conductor Size 14 to 2 0 AWG 2 08 to 67 4 mm2 Torque 14 to 2...

Page 22: ...hipping Dimensions SB6100 XX0 0 Open Chassis Models Height 508 mm 20 0 in Width 406 mm 16 0 in Depth 203 mm 8 0 in SB6100 XX1 0 Enclosed Models Height 550 mm 21 6 in Width 490 mm 19 2 in Depth 240 mm...

Page 23: ...and any cable and accessories 2 Includes the AC6000 MNT 00 7 3 AC6000 MNT Maximum Holding Weight 1 40 kg 90 lb Dimensions Height 705 mm 28 0 in Width 648 mm 25 5 in Depth 152 mm 6 0 in Shipping Dimens...

Page 24: ...SECTION 7 SECTION 8 Class A GFCI models added REVISION 1 H 032618 SECTION 2 Section 2 2 1 removed Fig 3 removed all other Figures renumbered GENERAL SB6100 enclosure has been changed to grey REVISION...

Page 25: ...ION 2 AC6000 CART 00 and AC6000 MNT 00 figures added SECTION 7 AC6000 CART 00 Section 7 2 and AC6000 MNT 00 Section 7 3 specifications added SECTION 8 AC6000 CART 00 AC6000 OPI 00 and AC6000 MNT 00 ad...

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