Lissmac COMPACTCUT 300 E Operating Manual Download Page 1

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OPERATING MANUAL

FLOOR SAW

COMPACTCUT 300 P

COMPACTCUT 300 E

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone +49 (0) 7564 / 307-0
Fax +49 (0) 7564 / 307-500
[email protected]
www.lissmac.com

Summary of Contents for COMPACTCUT 300 E

Page 1: ...OPERATING MANUAL FLOOR SAW COMPACTCUT 300 P COMPACTCUT 300 E LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN ...

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Page 3: ...ax 49 0 7564 307 500 lissmac lissmac com www lissmac com Translation of the original operating manual Status 11 2018 The dissemination or duplication of this operating manual in any form or the reuse of contents is forbidden unless permitted in writing Non compliance is subject to compensation for damages All rights reserved for the purpose of patent utility model or design patent registration ...

Page 4: ... situation If the situation is not avoided fatal or serious injuries can result The danger symbol can specify the danger CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result The danger symbol can specify the danger NOTE This signal word signifies a situation which presents risks to objects If the situation is not avoided pro...

Page 5: ... E This symbol indicates the attachment point for crane transport This symbol of a rotating saw blade This symbol indicates ATTENTION Spray with oil spray once per month This symbol indicates Working on the saw blade protective hood is prohibited when the saw blade is running This symbol indicates control of the drive belts This symbol indicates the running direction of the saw blade This symbol i...

Page 6: ... auxiliary materials Maintenance service inspection repair and or Transport Along with the operating manual and the valid legal regulations for accident prevention in the country of use and the place of use also recognised technical regulations for safety and proper work are to be observed Required tool In order for the Floor saw to be operated a tool in the form of a saw blade is required These t...

Page 7: ...7 48 Notes ...

Page 8: ...Storage 16 1 8 Environmental protection 16 1 9 Disposal 16 2 Description of the device 17 2 1 Name of machine parts 17 2 2 Safety guards 18 2 3 Technical data 19 2 4 Noise power level 20 2 5 Hand arm vibration 21 2 6 Scope of delivery 21 3 Commissioning 22 3 1 Connections and operating materials 22 3 2 Filling the fuel tank 23 3 3 Parking brake 24 3 4 Tools saw blade 24 3 5 Install saw blade 25 3 ...

Page 9: ...lders up to 15 mm A large 30 litre capacity water tank with a big filler nozzle and carrying handles makes refilling easier and reduces work interruptions Connection for external water supply with separately adjustable water taps Standard flange spraying ensures low water consumption and optimal cooling of the saw blade In this way longer downtimes can be guaranteed for the saw blades Water tank t...

Page 10: ...f the Floor saw Any other use or use above and beyond is not considered intended use Intended use also includes compliance with the operating manual and observance of inspection and maintenance manual Non intended use Foreseeable misuse non intended use Cutting without saw blade protective hood Cutting without water Cutting of wood plastic or metal except for reinforcement in concrete Building cha...

Page 11: ...loor saw Establish responsibilities of the personnel for operating changeover servicing and repairing the machine Make sure that only authorized personnel works at the machine The operator must wear personal safety equipment according to the safety regulations such as safety shoes safety gloves and safety glasses Remaining in the working area of the Floor saw unnecessarily is prohibited Direct una...

Page 12: ...ne clockwise otherwise material is ripped out which causes small pieces of debris to fly around When inserting the saw blade protect against sharp edges Ensure that the floor on which cuts are to be made fulfils load carrying capacities All obstacles must be cleared away from the cutting area and make sure there is sufficient lighting Visual inspection of the whole Floor saw for damages and defect...

Page 13: ...t with the running tool It is prohibited to cut without the saw blade protective hood or the drive motor cover The operator must be protected by turning parts 1 4 4 Cutting with an open saw blade protective hood Removing or opening of the saw blade protective hood or reaching into the saw blade during cutting is prohibited This work may only be carried out with the saw blade at a standstill and th...

Page 14: ...nd plugs are especially at risk After cleaning remove the covers tape completely During service and repair work always tighten loose bolt joints If dismantling is required for fitting servicing and repair the safety fittings must be remounted and checked immediately following the service and repair work No rotating tools which have a maximum rotation speed smaller than the nominal speed of the mac...

Page 15: ...able national guidelines To prevent dust build up during cutting the saw blade must be cooled using water Dry cutting is prohibited and damages not only the saw blade 1 5 4 Noise see Chapter 2 4 Noise power level 1 6 Transport To implement using a crane slinging equipment with sufficient load carrying capacity must be used Slinging equipment must be checked for damage before use Name expert instru...

Page 16: ...ufacturer If the machine is not immediately put into operation after unpacking it must be protected from moisture and dirt 1 8 Environmental protection Packaging material cleaning agents used or residual operating materials as well as removed wear parts such as drive belts or motor oils must be taken to recycling corresponding to the valid regulations for environmental protection at the place of u...

Page 17: ... of machine parts Pos 1 Saw blade protective hood Pos 2 Drive motor Pos 3 Vibration dampened handle Pos 4 EMERGENCY STOP switch Pos 5 Chassis Base frame Pos 6 Water tank with ball valve and GEKA water connection Pos 7 Steering rod 6 3 2 7 1 5 4 ...

Page 18: ... 10 Height adjustment of the saw arm consists of Crank with spring lock for locking Pos 11 Depth stop Pos 12 Drive motor cover Pos 13 Hanging point for the crane Pos 14 Parking brake Pos 15 Fastening eyelet 2 2 Safety guards Pos 1 Saw blade protective hood Pos 4 EMERGENCY STOP switch 9 12 11 10 8 14 13 15 ...

Page 19: ...w blade speed 2300 rpm 1900 rpm Empty weight 105 kg 123 kg Max operating weight 146 kg 163 kg Water tank content 30 litres Drive motor 1 cylinder Honda Electric motor Power kW PS 8 7 kW 11 7 PS 7 5 kW Fuel Petrol Voltage 400 V 14 3 A Cooling Air cooled Tank capacity 6 1 litres Dimensions of transport L W H 950 555 680 mm Dimensions in operation L W H 1040 585 910 mm ...

Page 20: ...vel LwA109 dB A The emission noise pressure at the operator s place LpA92 dB A The guaranteed noise power level is COMPACTCUT 300 P 110 dB A COMPACTCUT 300 E 96 dB A The values are determined by the noise emission measurement Testing is done under load with the largest permitted saw blade of the Floor saw Measurement tolerances 2 5 dB for the A value noise power level 4 dB for the A value emission...

Page 21: ...es were measured during concrete cutting at a cut depth of 5 cm In practice these values are influenced by the following conditions Quality of the saw blade Number of saw blades Weight of the operator Feed speed Condition of the machine Concrete properties 2 6 Scope of delivery Check the scope of delivery for completeness Should parts be missing immediately contact the manufacturer The scope of de...

Page 22: ... Connection of electricity CC 300 E A reliable power source with an operating voltage and corresponding fuses as shown on the model plate must be available Lubrication points Moving parts must be lubricated on the lubrication points of the Floor saw at regular intervals The manufacturer uses qualified heat resistant multi purpose grease Water tank The water tank may only be filled with clean water...

Page 23: ...t motor parts Severe physical burns Do not touch any motor parts and or wear gloves NOTE Fuel storage Fuel storage may only be in authorized containers The containers must be marked accordingly Tip the water tank forwards Open the cover on the petrol motor Fill fuels through the filter sieve in the opening Fill fuel tank up to the filter sieve Close the cover on the petrol motor Tip the water tank...

Page 24: ... the upper position The parking brake pos 2 presses on the wheel of the Floor saw and prevents rolling away Secure the height adjustment via the spring lock 3 4 Tools saw blade NOTE Tool selection No rotating tools which have a maximum rotation speed smaller than the nominal speed of the machine can be used Defective or broken tools must be replaced immediately Selection of the saw blade See Chapt...

Page 25: ...ork may only be carried out with the saw blade at a standstill and the drive motor turned off In order to change the saw blade the following steps must be carried out Loosen the hexagon head screw pos 1 Saw blade protective hood can be removed Remove the flange nuts using the tool kit pos 2 and remove the pressure disc Insert saw blade Mount the pressure disc and flange nut Plug in the saw blade p...

Page 26: ...ensioned drive belt Drive belt too loose Drive belt slips on the v belt pulley no or low power transmission Drive belt tightened too much Excessive wear much heating of the v belt pulley with resulting damage Inspection The drive belts can be checked by pushing on them with the thumbs Remove the cover pos 3 Inspection by pushing them with the thumbs Inserting and removal or re tensioning the drive...

Page 27: ...entional position changes must be prevented Motor oil can leak into the combustion area of the motor and damage it Transport position The parking brake pos 6 is actuated Put the saw arm in the upper position and interlock using the spring lock pos 4 Saw blade pos 5 is removed to avoid damage to the saw blade Drive motor is turned off Fold the steering rod pos 3 into the machine Retract the vibrati...

Page 28: ...before the lifting process Only use suitable transport vehicle with sufficient load capacity Lift carefully and pay attention to the centre of gravity Always keep an eye on the Floor saw Secure loads reliably Use suitable attachment points When recommissioning follow the operating manual 4 3 Fastening for transport WARNING Unintentional position changes of the machine Injury due to unintentional p...

Page 29: ...y of the floor Death or injury from tripping into crevices Ensure that the floor on which cuts are to be made fulfils load carrying capacities When cutting ensure that the Floor saw and personnel are not standing at the side to be cut WARNING During cutting consider the following points The operator contracted with cutting must start the forwards movement using the steering rod operators are restr...

Page 30: ... spray to orient the operator for cutting To be able to use the Floor saw safely and properly the following pre requisites must be fulfilled Check the Floor saw for damages loose screw connections and completeness of the attaching parts Inspecting the motor oil level Fuel tank must be filled with sufficient fuel The water tank must be filled with water A suitable saw blade which meets the optimal ...

Page 31: ...e at a stand still Location changes with the saw blade rotating are prohibited Moving the Floor saw must first be done if The drive motor is turned off and the saw blade no longer rotates The parking brake is activated During moving the parking brake must be released During this the operator must not leave the intended position of the Floor saw The parking brake must be activated again immediately...

Page 32: ...ove on the cutting line Open the ball valve on the water tap Start the petrol motor See operating manual of the fuel motor Place an accelerator for the petrol motor up to the stopper Introduce feed movement via the steering handle Adjust the feed speed to the feed force WARNING Is the saw blade getting enough cooling water If the saw blade is not supplied with sufficient cooling water parts can br...

Page 33: ...Standing in the cutting area of the machine is prohibited Block off the cutting area Reaching into the rotating cutting area is prohibited The saw blade protective hood front on the Floor saw can be raised This function is required to cut wall corners open Turn off drive motor and wait until the saw blade is not running anymore Loosen the screws on the side of the saw blade protective hood Fold th...

Page 34: ...n Follow the operating manual of the motor manufacturer which is included with each machine Especially pay attention to the safety and maintenance procedures Lubrication Use only high quality grease which meets the specifications on lubrication nipples The lubricant used for the Floor saw is called Energrease LS2 BP Before each use Daily Weekly Monthly Visual inspection for recognisable damage and...

Page 35: ...t slips Retighten drive belts Motor does not perform the full power See operating manual of the motor Floor saw does not start Fuel tank empty Refill fuel Fuel filter contaminated Remove and clean fuel filter Main switch in wrong position Main switch in position ON Supply line defective Check the supply lines Crank cannot rotate Spring lock not released Release the spring lock Spring lock clamps G...

Page 36: ...que in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329 469 549 M20 464 661 773 M22 634 904 1057 M24 798 1136 1329 M27 1176 1674 1959 M30 1597 2274 2662 ...

Page 37: ...should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed maintenance or service works Date signature ...

Page 38: ...ond tools are marked in colours Depending on the application purpose and area tools are different To have the best results the parameters must match With this diagram the optimal cutting performance can be determined In the LISSMAC sales booklet the prices for the tools are determined This sales booklet can be obtained from the manufacturer at any time ...

Page 39: ...uide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not run in oil bath Shaft sealing rings and sealing elements Friction and overload couplings braking equipment Carbon brushes collectors Easily dissolvable rings External potentiometer and manual switch...

Page 40: ... 1 X X 16 2 615473 BRAKES 1 X X 16 3 300045 SECURE HEXAGON HEAD SCREW 8x20 Verbus 2 X X 17 1 300773 LUBRICATION NIPPLE DIN 71412 8xH1 1 X X 17 2 300575 PROTECTIVE CAP WITH LUBRICATION NIPPLE 1 X X 19 1 690492 BELT TENSIONER COMPLETE 1 X X 19 2 360145 HEXAGON HEAD SCREW DIN 933 8x55 1 X X 19 3 300834 LOCK NUT BIW V Form 8 0 2 X X 19 4 300114 SQUARE NUT DIN 557 M8 X X X 20 1 615275 STEERING ROD 1 X ...

Page 41: ...2 300343 HEXAGON HEAD SCREW DIN 933 10x20 1 X X 39 3 300263 STEEL WASHER DIN 7349 10 5 1 X X 39 4 201959 THRUST WASHER 1 X X 39 5 300166 DISC DIN 125 A 13 0 1 X X 39 6 300352 SHIM DIN 988 12x18x0 5 1 X X 39 7 205283 PLASTIC GLIDING STOPPER 1 X X 39 8 202816 SPACER SLEEVE 2 X X 39 9 261538 CYLINDER BUSH 1 X X 40 1 690489 SCALE PUSHER 1 X X 40 2 300808 WING SCREW DIN 316 6x16 1 X X 41 1 692420 SPIND...

Page 42: ...X X 46 5 615455 THREAD PLATE 1 X X 46 6 211416 HANDLE RUBBER 2 X X X 49 1 615244 TANK MUFFLER 1 X X 49 2 300942 CARRIAGE BOLT DIN 603 10x25 8 8 2 X X 49 3 300166 STEEL WASHER DIN 125 A 17 0 2 X X 49 4 300177 STEEL WASHER DIN 125 A 10 5 2 X X 49 5 300240 LOCK NUT BIW V Form 10 0 2 X X 50 280104 GEKA COUPLING External thread 2 X X 51 280263 BALL VALVE SK 2XIG 1 X X 52 216095 SIEVE 1 X X X 53 280131 ...

Page 43: ...NDLE 1 X 72 300270 HEX SOCKET HEAD CAP SCREW WITH ALLEN KEY 4 X 73 300317 HEXAGON NUT 4 X 74 300248 STEEL WASHER 4 X To prevent incorrect deliveries when ordering spare parts indicate the complete model designation year of manufacture and the machine number Technical changes may be made We make it explicitly clear that parts not supplied by us are also not tested and released by us The installatio...

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Page 47: ...nd is designed exclusively for cutting grooves into concrete or asphalt using water Cutting uses saw blades up to a maximum of 15 mm and may only be operated for cutting of floors COMPACTCUT 300 P COMPACTCUT 300 E Cutting depth 180 mm Saw blade Ø max 500 mm Saw blade holder 25 4 mm Drive motor 1 cylinder Honda Electric motor Output power max 8 7 kW 11 7 PS 7 5kW Saw blade speed 2300 rpm 1900 rpm G...

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