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OPERATING MANUAL

FLOOR SAW

CC501 E

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel49 (0) 7564 / 307 - 0
Fax +49 (0) 7564 / 307 - 500
[email protected]
www.lissmac.com

Summary of Contents for CC501 E

Page 1: ...1 58 OPERATING MANUAL FLOOR SAW CC501 E LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN...

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Page 3: ...4 307 500 lissmac lissmac com www lissmac com Original operating manual Issue date 11 2021 Save this manual for future reference Disclosure and copying Distribution and duplication of this manual in a...

Page 4: ...ymbol CAUTION This signal word indicates a dangerous situation If the situation is not avoided medium and minor injuries result The hazard may be specified on the danger symbol NOTICE This signal word...

Page 5: ...tool Wait for all parts to stop moving Do not relocate the machine while the tool is rotating Danger due to ejected parts Danger of high electrical voltage Risk of being pulled in by open belt drive...

Page 6: ...lutch for traction drive Do not exceed 25A current consumption during operation Running direction of saw blade Instructions to prevent damages Only store and transport the unit in an upright position...

Page 7: ...f operating and auxiliary materials Maintenance servicing inspection repair and or Transportation In addition to the operating manual and the binding accident prevention regulations applicable in the...

Page 8: ...Establish water supply 27 5 6 Adjusting the lowering speed of the saw blade 27 5 7 Handle bar adjustment 28 5 8 Installing replacing the saw blade tool 28 5 9 Switching from right hand to left hand c...

Page 9: ...ottle with a cutting depth indicator which prevents damage to the saw blade Optimum saw blade shaft speed As a standard the front segment of the saw blade guard can be flipped up for overcuts Flush wa...

Page 10: ...cordance with the operating manual In particular faults which can affect safety must be corrected immediately Intended use The LISSMAC floor saw is a floor angle grinder and is exclusively for cutting...

Page 11: ...is working in a safety and danger conscious manner while observing the operating manual Always use the required and prescribed personal protection equipment Observe all safety and danger notices on t...

Page 12: ...ctions at the place of work which hinder the work procedure or the use of the machine must be removed Work on the machine s electrical equipment may only be carried out by a qualified electrician or b...

Page 13: ...procedures Implement measures to ensure the floor saw is only used if it is safe and functional Check the floor saw for outwardly recognizable damage and defects prior to every shift Notify the respon...

Page 14: ...switched on again unexpectedly Before cleaning all openings into which cleaning products must not ingress for safety and or functional reasons must be covered and sealed Electric motors switches and...

Page 15: ...ly The machine must be marked to ensure that it will not be started by others 2 5 3 Dust When working in narrow spaces observe any existing national regulations To prevent dust accumulation while cutt...

Page 16: ...this case If the machine is not operated immediately after unpacking it must be protected from humidity and dirt 2 8 Environmental protection Packing material cleaning agents used or residual operati...

Page 17: ...1 Tracking pointer Pos 6 Maintenance hatch Pos 2 Flange cover Pos 7 Tool compartment Pos 3 V belt guard Pos 8 Handlebar Pos 4 Clamp lever for handlebar Pos 9 Throttle lowering speed of saw blade Pos 5...

Page 18: ...os 16 Lashing point Pos 12 Electric motor Pos 17 Mains plug Pos 13 Terminal box Pos 18 Bracket for water supply Pos 14 Lifting eye for crane transport Pos 19 Blade guard support Pos 15 Cutting depth i...

Page 19: ...8 Fuse Pos 22 Start button sawblade drive Pos 29 Throttle for blade lowering speed Pos 23 Ampere meter Pos 30 Lever for drive clutch Pos 24 Emergency Stop button Pos 31 Lever for parking brake Pos 25...

Page 20: ...r 25 4 mm 10 Saw blade rpm 1000 1 min RPM Left right hand cut yes Drive motor Electric motor Power rating 11kW bei S1 15 kW bei S6 60 20HP Connecting power 400 V 32 A Connector type CEE 3PH N PE Opera...

Page 21: ...ted emission sound pressure level The emissions sound pressure level was determined in accordance with the EN ISO 3744 and EN 13862 standards and EC Directive 2000 14 EC 3 4 Hand arm vibration WARNING...

Page 22: ...plant power generator Maximum permissible cable and conductor lengths lmax in m Nominal conductor cross section in mm2 at 400 V 4 mm 6 mm 10 mm CC501E 40 m 60 m 101 m Conductor cross section We recomm...

Page 23: ...Use suitable lashing equipment do not exceed the total permissible weight of the transport vehicle NOTICE Transporting the machine All moving parts that might fall off or swing during transport must...

Page 24: ...transport position Sequence Establish the transport position see 4 1 Hang the floor saw into the crane lug with a slinging means with sufficient load capacity Appoint a competent signalperson for the...

Page 25: ...machine can crush people Only transport the floor saw in transport position Secure the floor saw over the attachment points Use suitable lifting and lashing straps Observe maximum payload of the trans...

Page 26: ...00 V 32 A as specified on the type plate and the corresponding protection with a fault current circuit breaker ground fault circuit interrupter RCD 5 2 Tools saw blade NOTICE Selecting the tool Rotary...

Page 27: ...blade can overheat and cutting segments may break off Grinding dust is not bound effectively Always ensure a sufficient supply of cooling water for the diamond blade Wear personal protection equipment...

Page 28: ...oving before working on the machine may begin Secure the machine against being switched back on Always check saw blades before installing Blade for wet cutting 1 Is the blade approved and suitable for...

Page 29: ...r supply Remove the blade guard flange guard Loosen the hexagon screw Pos 1 and remove the pressure disc Pos 2 Clean all contact surfaces Place the blade on the flange Pos 3 pay attention to the rotat...

Page 30: ...e machine may begin Secure the machine against being switched back on Procedure To switch from right hand to left hand cutting perform the following steps Activate the parking brake and disconnect the...

Page 31: ...a technically perfect condition Ensure a stable water supply Remove all obstacles from the cutting area Ensure good lighting at night Only make straight cuts Make sure cables are laid cleanly Do not...

Page 32: ...Motor parts and tools become hot during operation and can cause burns Avoid contact with the skin Wear personal protection equipment Leave the motor to cool down before performing work on the device...

Page 33: ...ne in several steps The joint should be pre cut using a smaller and wider saw blade and then deepened using a larger and narrower saw blade Preparing for start up The following prerequisites must be m...

Page 34: ...ottle in the neutral position Prerequisites CEE plug is connected to an active power supply Drive lever is in the neutral position Emergency Stop butten is released Saw blade is lifted off the ground...

Page 35: ...achine has a phase sequence relay This ensures the correct direction of rotation If it is necessary to adapt the rotating field the phases in the plug can be inverted using a screwdriver 6 5 Relocate...

Page 36: ...f hren Activation The traction drive is activated the via knob switch Pos 31 Controls The drive lever controls the advance speed forward and backward The drive lever locks itself in the neutral positi...

Page 37: ...s and be careful not to cant or jam the saw blade in the kerf Perform all steering and control commands in a smooth and controlled fashion Deep cuts shall be made in several passes Pre cut with a smal...

Page 38: ...25 and position floor saw 6 Activate saw blade drive Pos 22 7 Open ball valve for water supply 8 Lower saw blade using selector switch Pos 27 until saw blade slightly touches the surface and set depth...

Page 39: ...s not operated and used responsibly and in accordance with the specifications The operator must remain behind the handle bars while cutting The floor saw may only be operated by one person ensure all...

Page 40: ...moving before working on the blade guard Sequence The saw blade guard on the floor saw can be flipped up at the front This function is required when free cutting corners on a wall Shut off the drive...

Page 41: ...t the flush cutting blade on the flange using countersunk screws Pitch circle 92 or 125 mm 6 12 Multi blade cutting Multi blade Special purpose flange required Several blades up to a total thickness o...

Page 42: ...aw using the parking brake Procedure 1 Park the machine on a level stable surface 2 Secure via the parking brake 3 Pull the mains plug 6 14 Service compartment Pos 1 Electric motor for traction drive...

Page 43: ...es NOTICE Only replace with same type and Amperage T 2 H ceramic micro fuse 6 3 x 32mm Fuse Amperage Characteristic Function F1 2A T slow blow Control Circuit 400V AC F2 2A T slow blow Control Circuit...

Page 44: ...e for damaged or missing safety signs and stickers Replace illegible or damaged safety signs immediately Material See 5 1 Consumables before each use daily weekly monthly Visual inspection for recogni...

Page 45: ...must be switched off before maintenance or repair work Secure the machine against being unintentionally reactivated Maintenance and service work may only be carried out by qualified technical personne...

Page 46: ...he drive belts can be inspected by pressing on them with your thumb Remove the cover Pos 1 Inspect by pressing down with your finger The belt should have approx one belt thickness of play Effects of i...

Page 47: ...loosen the tensioning screws on the motor console in turns and relax the belts Remove the belts and install a new set Reinstall belt guard in reverse order NOTICE Replacing V belts Only use belts of...

Page 48: ...en or remove the belt guard or touch the v belt while it rotates Only perform this work with the engine turned off and pulleys standing still Adjust belt tension Loosen bolts at motor console Pos 1 Ad...

Page 49: ...saw blade been selected Full power or speed from the motor Error Possible cause Remedy Poor cutting performance Saw blade is blunt Replace the saw blade too little cooling water Flush the water suppl...

Page 50: ...nded to serve as evidence of maintenance work carried out and service log book All maintenance work and services must be logged as evidence Machine type Serial number year of manufacture Date Maintena...

Page 51: ...nd area of application The parameters must be correct in order to achieve the best results The optimal cutting performance can be determined with this diagram The prices of the tools can be determined...

Page 52: ...els belts Seals cables hoses collars plugs couplings and switches for pneumatics hydraulics water electricity fuel Guide elements such as guide bars guide bushes guide rails rollers bearings slide pro...

Page 53: ...on is archived by LISSMAC Maschinenbau GmbH D 88410 Bad Wurzach Germany Documentation Officer Head of design technical documentation Machine description The floor saw is solely intended for wet cuttin...

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