Lippert SlimRack Owner'S Manual Download Page 3

Page: 3 / 24

Rev: 01.07.22

Page 3

CCD-0001459

1510000276 / 366703

(Winnebago)

Discontinued -

replaced by 697096 or 700156

and harness 387587

Fig. 3

Product Information

The Lippert SlimRack Slide-Out system is a rack-and-pinion design operated by a 12V DC gear motor. Slide-

out systems are engineered to provide years of trouble-free service. Changes to weight, stroke, weight

distribution, gear rack position, controller, power supply seals, slide toppers, ramps, rollers, etc., all have

an effect on the performance of the system. In order to secure warranty coverage, each new application

or changes to existing applications

MUST

be audited and approved by Lippert Components with a signed

document. Audits can be arranged by contacting Lippert Components.
This manual provides information for slide-out systems that use one of three different controllers: Power Gear

part number 1510000199 / Lippert part number

366697

,700155, 700157 (Fig. 1), Power Gear part number

1510000236 / Lippert part number

366701

697096, 700156 (Fig. 2) or Power Gear part number 1510000276 /

Lippert part number 366703 (Fig. 3). Controller Power Gear part number 1510000199 / Lippert part number

366697

connects to a touchpad. Controller part numbers (Power Gear / LCI) 1510000236 /

366701

and

1510000276 / 366703 connect to a rocker switch.

NOTE:

Previously, some Winnebago models used controller Power Gear part number 1510000276

/ Lippert part number 366703 (Fig. 3) which required a wire harness with an 8-pin connector

for connecting the controller to Motor 2 (Fig. 3A). For all new units, Power Gear part number

1510000276 / Lippert part number 366703 has been replaced by number 697096 or 700156. For

servicing older Winnebago units, controller Power Gear part number 1510000276 / Lippert part

number 366703 has been replaced with controller part number 697096 or 700156 with an added

adapter wire harness 387587 (see section Wiring Diagram for controller 1510000276 / 366703 (WGO

- Discontinued.)

1510000199 / 366697

Fig. 1

1510000236 / 366701

Fig. 2

700155

700156

700157

697096

NOTE:

All the controllers that are being replaced by the new controllers. Refer to New Slim Rack Controller

QR-124 document.

Replacements

Summary of Contents for SlimRack

Page 1: ...SlimRack Slide Out OWNER S MANUAL ...

Page 2: ...limrack Images used in this document are for reference only when assembling installing and or operating this product Actual appearance of provided and or purchased parts and assemblies may differ TABLE OF CONTENTS Introduction 2 Product Information 3 Component Descriptions 5 Safety 6 Operation 7 Prior to Moving the Slide Out Room 7 Extending the Slide Out Room 7 Retracting the Slide Out Room 7 Tro...

Page 3: ...6701 697096 700156 Fig 2 or Power Gear part number 1510000276 Lippert part number 366703 Fig 3 Controller Power Gear part number 1510000199 Lippert part number 366697 connects to a touchpad Controller part numbers Power Gear LCI 1510000236 366701 and 1510000276 366703 connect to a rocker switch Note Previously some Winnebago models used controller Power Gear part number 1510000276 Lippert part num...

Page 4: ...uary 2018 Fig 4 There are two types of brackets used for fastening the motor and block assembly Effective early February 2018 the bracket used for the spring and hook attachment Figs 4 and 5 between the motor and the block was replaced with a new bracket and retention screw Figs 6 and 7 Old Bracket 389061 Fig 5 New Bracket 422671 Fig 7 ...

Page 5: ... The programmable controller which incorporates use of a touchpad is initially programmed once at installation It is reprogrammed by an OEM authorized dealer only if stops must be reset due to fault codes or to change the initial settings With the auto programmable controllers those that connect to a rocker switch the stops are automatically programmed each time the slide out room is used Vertical...

Page 6: ...ld depending on the nature of the procedure Always make sure that the slide out room path is clear of people and objects before and during operation of the slide out Always keep away from the gear racks when the slide out room is being operated Obstructions in the slide out room s path can cause serious personal injury severe product or property damage Moving parts can pinch crush or cut Keep clea...

Page 7: ... and hold the OUT button Fig 8A or 9A There will be a slight delay before the slide out room will begin to move This is normal 7 Release the button when the slide out room is fully extended and stops moving Note Once the room stops moving it is not necessary to press the switch a second time 8 If equipped turn off the on off switch or key Retracting the Slide Out Room 1 The engine or generator mus...

Page 8: ... fault Note For example four RED flashes Fault Code and two GREEN flashes Motor code means there is a motor fault on Motor 2 Note A solid GREEN LED indicates normal slide out room movement There are two types of faults minor and major Faults MUST be cleared in order for the slide out room to operate 1 Minor faults can be cleared by pressing and releasing the IN Fig 10C or OUT Fig 10D buttons on th...

Page 9: ...nnection s Check all connections at controller and motor See Wiring Diagram for Controller 1510000199 366697 700155 700157 Defective harness Check harness for broken wires Replace as needed Open or shorted motor Apply a 12V DC power source to the motor If motor does not operate replace the motor 6 Minor Excessive battery voltage Supply voltage to controller is 17V DC or greater Use a multimeter to...

Page 10: ...needed Open or shorted motor Apply a 12V DC power source to the motor If motor does not operate replace the motor 6 Minor Excessive battery voltage Supply voltage to controller is 17V DC or greater Use a multimeter to check 2 pin power connector at controller See Wiring Diagram for Controller 1510000199 366697 700155 700157 If the voltage is 17V DC or higher contact OEM for power and ground suppli...

Page 11: ...ig 13A Note Refer to the Fault Code Table Auto Programmable Controllers to best determine what caused the fault 2 The Motor LED Fig 13B on the controller will flash GREEN a number of times corresponding to which motor had the associated fault For example two GREEN flashes and four RED flashes means there is a motor fault on Motor 2 Note For major faults the controller will automatically enter Emer...

Page 12: ...V DC or below Start vehicle generator or make sure the unit is plugged in to shore power Check 2 pin power connector at the control box at BATT and GND Consult manufacturer of unit charging system for troubleshooting assistance 1 4 Major Motor 1 fault Bad wire connection Refer to Technical Information Sheets Troubleshooting Control Box for SlimRack Systems 82 S0533 If necessary copy and paste or t...

Page 13: ...ting assistance 2 4 Major Motor 1 fault Bad wire connection Refer to Technical Information Sheets Troubleshooting Control Box for SlimRack Systems 82 S0533 If necessary copy and paste or type the following path into a browser https www lci1 com slide outs support slimrack then look for the specified document among the listing Bad motor 2 2 Major Motor 2 fault Bad wire connection Bad motor 1 6 Mino...

Page 14: ...back of the touchpad for five seconds Both red and green LEDs will be solidly lit while this button is pressed After five seconds the GREEN LED will begin flashing and the RED LED will remain solidly lit Note The unit is now ready to retract the slide out room 4 Press and hold the ROOM SLIDE OUT MOTOR buttons 1 and 2 on the back of the touchpad Fig 17A Fig 16 A Fig 17 During this procedure the sli...

Page 15: ...rized dealer for repairs Note After the system has been overridden the controller must be re programmed by an OEM authorized dealer Auto Programmable Controllers For major faults controllers 1510000236 366701 697096 700156 and 1510000276 366703 will automatically enter Emergency Jog mode when motor movement is not detected by the controller in either direction during slide out activation When in E...

Page 16: ...taining spring screw 5 If not equipped with a retaining spring use a 5 16 open ended wrench or ratcheting box wrench to loosen the motor retaining screw Fig 21 one to two rotations Do not remove the motor retaining screw 6 Unplug the motor from the harness and remove the motor by lifting it up and out of the column 7 Repeat steps 1 6 for the other side 8 Push the slide out room uniformly into the ...

Page 17: ...cting the slide out room make sure that both sides of the slide out room move together Damage to the slide out room may result if movement is not uniform Moving parts can pinch crush or cut Keep clear and use caution B Place a ratcheting wrench with a 3 extension and 5 8 deep well socket through the motor access opening and seat the socket onto the coupler Fig 22A C Using the ratcheting wrench wit...

Page 18: ...ess the 1 2 square drive shaft Fig 23 of each vertical channel C Using a 8 point star socket and alternating from one side to the other turn the square drive shaft to retract the slide out room Note A 15 mm 12 point socket is an option if the 8 point star socket is not available Use caution as the 15 mm 12 point socket does not fit as snug as the 8 point socket D Once the slide out room is retract...

Page 19: ...fe of the Slide Out system read and follow these simple procedures 1 When slide out room is extended visually inspect the slide gear rack assemblies Check for excess buildup of dirt or other foreign material Remove any debris that may be present 2 If the system squeaks or makes any noises hand apply a dry lubricant to prevent and or stop squeaking ...

Page 20: ... Motor Harness Touchpad Switch Wiring Diagram for Controller 1510000199 366697 Wiring Diagram for Controller 700155 700157 Power Harness Touchpad Switch Harness Controller to Motor Harness Controller Controller Controller 700155 does not have a parking brake input Park Brake Harness ...

Page 21: ...t It Controls 1 Black Ground 2 Red Power Pin Color What It Controls 1 Gray Fault Code LED 2 Red Switch Power 3 Yellow Switch Out 4 Blue Switch In Note If the slide out operation rocker switch is not supplied by Lippert Components the gray wire on the 4 wire switch harness is not used Rocker Switch Harness Power Harness Controller to Motor Harness See NOTE Wiring Diagram for Controller 1510000236 3...

Page 22: ... Black Ground 2 Red Power Pin Color What It Controls 1 Gray Fault Code LED 2 Red Switch Power 3 Yellow Switch Out 4 Blue Switch In Note If the slide out operation rocker switch is not supplied by Lippert Components the gray wire on the 4 wire switch harness is not used Rocker Switch Harness Adapter Wire Harness Service only Power Harness Controller to Motor Harness See NOTE Wiring Diagram for Cont...

Page 23: ...0C issued December 2014 for controller Power Gear part number 1510000199 Lippert part number 366697 700155 700157 and document 30100002814 Rev 0F issued December 2014 for auto programmable controller part numbers Power Gear Lippert 1510000236 366701 697096 700156 and 1510000276 366703 Winnebago All information has been updated to current practices Notes ...

Page 24: ...tive has been provided Any unauthorized use shall void any applicable warranty The information contained in this manual is subject to change without notice and at the sole discretion of Lippert Revised editions are available for free download from lippert com Please recycle all obsolete materials For all concerns or questions please contact Lippert Components Inc Ph 432 LIPPERT 432 547 7378 Web li...

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