Lippert 3000 Series Page 3 Owner'S Manual Download

Page: 3 / 36

Rev: 08.18.21

Page 3

CCD-0004099

The "WARNING" symbol above is a sign that a procedure has a safety risk involved and may cause

death or serious personal injury if not performed safely and within the parameters set forth in this

manual. Failure to follow instructions provided in this manual may result in death, serious personal

injury and/or severe product and property damage, including voiding of the component warranty.

The “CAUTION” symbol above is a sign that a safety risk is involved and may cause personal injury

and/or product or property damage if not safely adhered to and within the parameters set forth

in this manual. Always wear eye protection when performing service, maintenance or installation

procedures. Other safety equipment to consider would be hearing protection, gloves and possibly a

full face shield, depending on the nature of the task.

Safety

Read and understand all instructions before installing or operating this product. Adhere to all safety labels.
This manual provides general instructions. Many variables can change the circumstances of the instructions,

i.e., the degree of difficulty, operation and ability of the individual performing the instructions. This

manual cannot begin to plot out instructions for every possibility, but provides the general instructions,

as necessary, for effectively interfacing with the device, product or system. Failure to correctly follow the

provided instructions may result in death, serious personal injury, severe product and/or property damage,

including voiding of the LCI limited warranty.

Operation

Stowed Position to Ramp Door Position

To load and unload the trailer, the ramp door will first need to be lowered from the stowed position to the closed

patio position, and then to the ramp position. Proceed with the following steps in this section to achieve the ramp

door position.

• Do not operate the ramp door on uneven ground.

• Always lower ramp door onto level ground.

• Do not lower ramp door into a ditch or gully.

• Do not release the ramp door until it rests completely on the ground.

• Do not stand behind the ramp door while operating.

• Keep all body parts clear of the ramp door while closing.

• Failure to heed WARNING may result in serious bodily injury or component and/or property damage.

NOTE:

Although the product is water resistant, LCI recommends storing the door in the closed position

during periods of rain to reduce the risk of water intrusion, which may result in delamination.

Moving parts can pinch, crush or cut. Keep clear and use caution.

A method of support, or the assistance of another person, to support the ramp door when removing

or attaching the door cables to extend the door to the ramp position is recommended.

Summary of Contents for 3000 Series

Page 1: ...Lippert 3000 Series Patio Rail Kit OWNER S MANUAL ...

Page 2: ...o the ground to load toy vehicles into the trailer The overall capacity is 3000 lbs for doors with five or more bumper contact or lower hinge leaves 1600 lbs for doors with less than five bumper contact or lower hinge leaves For information on the assembly or individual components of this product please visit https support lci1 com doors support patio rail kits Additional information about this pr...

Page 3: ...ssibility but provides the general instructions as necessary for effectively interfacing with the device product or system Failure to correctly follow the provided instructions may result in death serious personal injury severe product and or property damage including voiding of the LCI limited warranty Operation Stowed Position to Ramp Door Position To load and unload the trailer the ramp door wi...

Page 4: ...1 To open the ramp door first verify the compression latch is unlocked Fig 1A 2 Raise the handle of the compression latch Fig 1B so that it is parallel with the ground 3 Twist the compression latch handle 90 in either direction Fig 1C This will release the locking tab Fig 1D from the door jamb allowing the ramp door to be lowered 4 Slowly lower the ramp door until it rests at the 90 degree positio...

Page 5: ...ce when the yellow lanyard is pulled out turned a quarter turn and the patio railing is folded down into the stowed position Fig 2 The bungee cords Figs 2A and 6B or 6C located at the front and rear of the patio rail assembly now serves the same purpose 6 Release the door cables Fig 5A by removing the retainer pins Fig 5C from the door cable brackets Fig 5B on both sides of the ramp door Note Leav...

Page 6: ... bungees An alternate version of the Lippert 3000 Series will have a J bolt Fig 3A located at both side patio railing front bases Fig 4A Pull the yellow lanyard Fig 3B and turn the J bolt a quarter turn Fig 3C Raise the side patio rails into a 90 degree position Fig 4B until it clicks into the J bolt locking the patio rail into position The J bolt also holds the side rail panel down and in place w...

Page 7: ...ition Fig 7A Fig 8 A 9 If applicable locate the bungee on either side of the patio railing Figs 6B 6C or 8A on the outside rear of the patio railing closest to the door jamb 10 Place the hook of the bungee Fig 8C onto the footman loop Fig 8B 11 Repeat steps 8 10 for the opposite side patio panel assembly ...

Page 8: ...d Fig 9 Do NOT attempt to stow the ramp door from ramp position without first completing all steps to put the ramp door back into the closed patio position Fig 2 Failure to put the ramp door back into closed patio position before stowing may result in death serious personal injury and or severe product and property damage including voiding of the component warranty ...

Page 9: ...periods of rain to reduce the risk of water intrusion which may result in delamination Moving parts can pinch crush or cut Keep clear and use caution Note On alternate versions of the Lippert 3000 series patio rail kit there will NOT be two front and rear bungees An alternate version of the Lippert 3000 Series will have a J bolt Fig 10A located at both side patio railing front bases Fig 11A Pull t...

Page 10: ...oop Fig 12B on the door jamb Fig 12C for both sides of the patio rail kit and gently lower the patio railings to the surface of the door Fig 12D Fig 12 B A C D Fig 13 2 Attach the front bungees Fig 13A onto the front driver s side and curbside brackets Fig 13B holding the patio railings to the ramp door A B ...

Page 11: ...5B so that it is parallel with the ground 6 For both sides of the ramp door twist the compression latch handle 90 in either direction Fig 15C to align the latch Fig 15D in an open position to allow the ramp door to completely close in the door jamb 7 Gently raise the ramp door into the doorjamb 8 For both sides of the ramp door lower the handle Fig 15B and lock the compression latch Fig 15A Fig 15...

Page 12: ...during periods of rain to reduce the risk of water intrusion which may result in delamination Moving parts can pinch crush or cut Keep clear and use caution Note On alternate versions of the Lippert 3000 series patio rail kit there will NOT be two front and rear bungees An alternate version of the Lippert 3000 Series will have a J bolt Fig 16A located at both side patio railing front bases Fig 17A...

Page 13: ...applicable release the rear bungee Fig 18A attached to the footman loop Fig 18B on the door jamb Fig 18C for both sides of the patio rail kit and gently lower the patio railings to the surface of the door Fig 18D B A C D Fig 19 A method of support or the assistance of another person to support the ramp door when removing or attaching the door cables to extend the door to the ramp position is recom...

Page 14: ... railing up into a 90 degree position Fig 22A 7 Swing the front panel in towards the center of the ramp door Fig 23A A B A A B Fig 20 Fig 21 Fig 22 B A A 3 Release the two snaps holding the front panel and gate to the driver s side railing Fig 20A and one snap on the curbside railing Fig 20B Note An alternate version of the patio rail kit has a no gate option with only one snap on each side holdin...

Page 15: ...g plunger Fig 25A Turn the lever Fig 25B towards the trailer and insert and secure the curbside patio rail leg 9 If applicable engage the J Bolt Fig 16 on the driver s side of the patio railing 10 For the driver s side patio railing Fig 26A fold the front panel and gate Fig 26B over towards the top of the ramp door 11 Lift the patio railing up into a 90 degree position Fig 27A 12 Swing the driver ...

Page 16: ...patio rail leg Fig 31 A A Fig 32 14 Secure the middle front gate Fig 31A by rotating the U shaped latch Fig 31B over the curbside front patio panel Fig 32A 15 Attach the gap panel for added support and security for small children and pets in between the rear of the patio railing and the door jamb Slide the rubber bulb side of the gap panel Fig 33A onto the extrusion edge of the door jamb Fig 33B 1...

Page 17: ...Rev 08 18 21 Page 17 CCD 0004099 Fig 35 17 The Lippert 3000 Series ramp door and patio rail kit are now open and fully deployed with a gate Fig 35 or without a gate Fig 36 Fig 36 ...

Page 18: ... the patio ramp door until it rests at the 90 degree position parallel to the ground Fig 37 Do not operate the ramp door on uneven ground Always lower ramp door onto level ground Do not lower ramp door into a ditch or gully Do not release the ramp door until it rests completely on the ground Do not stand behind the ramp door while operating Keep all body parts clear of the ramp door while closing ...

Page 19: ...de patio rails into a 90 degree position Fig 40B until it clicks into the J bolt locking the patio rail into position The J bolt also holds the side rail panel down and in place when the yellow lanyard is pulled out turned a quarter turn and the patio railing is folded down into the stowed position Fig 38 The bungee cords Fig 38A located at the front of the patio rail assembly s now serves the sam...

Page 20: ...o a 90 degree position Fig 43A 10 Swing the front panel in towards the center of the ramp door Fig 44A 6 Release the two snaps holding the front panel and gate to the driver s side railing Fig 41A and one snap on the curbside railing Fig 41B Note An alternate version of the patio rail kit has a no gate option which there will only be one snap on each side holding the two front panels to the side p...

Page 21: ...ing plunger Fig 46A Turn the lever Fig 46B towards the trailer insert and secure the curbside patio rail leg 12 If applicable engage the J bolt Fig 39 on the driver s side of the patio railing 13 For the driver s side patio railing Fig 47A fold the front panel and gate Fig 47B over towards the top of the ramp door 14 Lift the patio railing up into a 90 degree position Fig 48A 15 Swing the driver s...

Page 22: ...e patio rail leg Fig 50 Fig 51 Fig 52 A A Fig 53 17 Secure the middle front gate Fig 52A by rotating the U shaped latch Fig 52B over the curbside front patio panel Fig 53A 18 Attach the gap panel for added support and security for small children and pets in between the rear of the patio railing and the door jamb Slide the rubber bulb side of the gap panel Fig 54A onto the extrusion edge of the doo...

Page 23: ...Rev 08 18 21 Page 23 CCD 0004099 Fig 56 20 The Lippert 3000 Series ramp door and patio rail kit are now open and fully deployed with a gate Fig 56 or with out a gate Fig 57 Fig 57 ...

Page 24: ... Although the product is water resistant LCI recommends storing the door in the closed position during periods of rain to reduce the risk of water intrusion which may result in delamination Moving parts can pinch crush or cut Keep clear and use caution 1 If applicable remove the gap panels Slide the rubber bulb side of the gap panel Fig 58A off the extrusion edge of the door jamb Fig 58B 2 Unsnap ...

Page 25: ...rds the trailer slide the leg out of the keeper and release the lever Note Alternate versions of the Lippert 3000 series will have a spring plunger Fig 63A Turn the lever Fig 63B towards the trailer and release the driver s side patio rail leg 5 For the driver s side patio railing swing the front panel and gate Fig 64A out in line with the side patio railing Fig 65A Fig 62 Fig 63 Fig 64 A Fig 65 A...

Page 26: ...e door jamb Fig 66 Fig 67 A B C 6 If applicable disengage the J bolt Fig 66 on the driver s side of the patio railing Note On alternate versions of the Lippert 3000 Series it will have a J bolt Fig 66A located at both side patio railing front bases Fig 67A Pull the yellow lanyard Fig 66B and turn the J bolt a quarter turn Fig 66C Raise the side patio rails into a 90 degree position Fig 67B until i...

Page 27: ...eeper and release the lever Note Alternate versions of the Lippert 3000 series will have a spring plunger Fig 72A Turn the lever Fig 72B towards the trailer and release the curbside patio rail leg Fig 70 A A B C 12 For the curbside patio railing swing the front panel Fig 73A out in line with the side patio railing Fig 74A 13 If applicable disengage the J bolt Fig 66 on the curbside of the patio ra...

Page 28: ... Fold the front panel Fig 75B over the top of the side patio railing Fig 76A and let the patio railing return to the 90 degree position Fig 77 Fig 75 Fig 76 A B Fig 77 16 Attach the snap Fig 77A that holds the front panel to the curbside railing 17 Attach the curbside rear bungee cable Fig 77B to the footman loop Fig 77C located on the door jamb A B C A ...

Page 29: ... cable or in the door cable bracket on the door so the retainer pin does not get lost A B C Fig 79 19 Gently lower the ramp door to the ground The Lippert 3000 Series patio rail kit and ramp door are now open fully extended in the ramp position Fig 79 A method of support or the assistance of another person to support the ramp door when removing or attaching the door cables to extend the door to th...

Page 30: ... Note Although the product is water resistant LCI recommends storing the door in the closed position during periods of rain to reduce the risk of water intrusion which may result in delamination Moving parts can pinch crush or cut Keep clear and use caution 1 If applicable remove the gap panels Slide the rubber bulb side of the gap panel Fig 80A off the extrusion edge of the door jamb Fig 80B 2 Un...

Page 31: ...n and in place when the yellow lanyard is pulled out and turned a quarter turn and the patio railing is folded down into the stowed position The bungee cords located at the front of the patio rails now serves the same purpose Fig 84 Fig 85 A B C A A 4 Located towards the top of the ramp door release the driver s side front panel bottom leg Fig 84A from the keeper Fig 84B by pushing the compression...

Page 32: ... the ramp door Fig 89B and flip the front and gate patio panels Fig 90A over the top of the side panel Fig 90B A A A Fig 88 Fig 89 Fig 90 B B B 8 Located towards the top of the ramp door release the curbside front gate bottom leg Fig 91A from the keeper Fig 91B by pushing the compression latch lever Fig 91C forward towards the trailer slide the leg out of the keeper and release the lever Note Alte...

Page 33: ...the surface of the ramp door Fig 94A and flip the front patio panel Fig 95B over the top of the side panel Fig 95A 11 Attach the two snaps holding the front panel and gate to the driver s side railing Fig 96A and the one snap holding the front panel to the curbside railing Fig 96B Note An alternate version of the patio rail kit has a no gate option which there will only a one snap on each side hol...

Page 34: ...s of the ramp door raise the handle of the compression latch Fig 98B so that it is parallel with the ground 15 For both sides of the ramp door twist the compression latch handle 90 in either direction Fig 98C to align the latch Fig 98D in an open position to allow the ramp door to completely close in the door jamb 16 Gently raise the ramp door into the doorjamb 17 For both sides of the ramp door l...

Page 35: ...21 Page 35 CCD 0004099 Notes Maintenance In order to clean the ramp door use only an alcohol based cleaner Other chemicals and cleaners may result in the degradation of the seal and cause delamination to the door ...

Page 36: ...entative has been provided Any unauthorized use shall void any applicable warranty The information contained in this manual is subject to change without notice and at the sole discretion of LCI Revised editions are available for free download from lippert com Please recycle all obsolete materials For all concerns or questions please contact Lippert Components Inc Ph 574 537 8900 Web lippert com Em...

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