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Lippert Components Solera Classic Awning, Replacement

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Lippert Components Solera Classic Awning Replacement Download Page 1

Rev: 08.01.19

Page 1

CCD-0002738

SOLERA

®

 CLASSIC AWNING HEAD REPLACEMENT

TI-327

AWNINGS

Moving parts can pinch, crush or cut. Keep clear and use caution.

Purpose

This document describes the procedure to replace the idler and/or drive head assemblies for the Solera Classic 

Awning. Figure 1 callouts describe the various names of the parts and assemblies used in the instructions.

Always wear eye protection when performing service or maintenance to the unit. Other safety 

equipment to consider includes hearing protection, gloves and possibly a full face shield, 

depending on the nature of the service.

Drive 

Support Arm 

Assembly

Idler Support 

Arm Assembly

Roll 

Tube 

Drive 

Head 

Assembly

Idler 

Head 

Assembly

Fig. 1 

Fabric

Awning 

Rail

Outer Arm

Summary of Contents for Solera Classic Awning

Page 1: ...ic Awning Figure 1 callouts describe the various names of the parts and assemblies used in the instructions Always wear eye protection when performing service or maintenance to the unit Other safety e...

Page 2: ...ck Fig 2A into the down position and extend the awning out approximately one foot 2 Adjust the awing so that the drive head shaft Fig 3B hole aligns with the end cap hole Fig 3A to insert a hairpin co...

Page 3: ...st in re positioning the cam lock from the new drive head assembly on the Solera Classic Manual Awning roll tube NOTE Marking the position of the idler head assembly is only necessary if the idler hea...

Page 4: ...he roll tube or the drive head assembly may result in serious injury or property damage Fig 7 A B C Fig 8 A C D Make sure to do the steps in the Preparation section before proceeding with step 1 1 Whi...

Page 5: ...am lock Fig 9D up to the roll up position 5 Remove the hairpin cotter pin Fig 9A from the drive head end cap Fig 9B 6 Slowly rotate the drive head assembly Fig 9E to release tension by rotating the dr...

Page 6: ...ew drive head end cap Fig 12A 11 Locate the cam lock mark applied in step 6 of the Preparation section Slide the Solera spring assembly into the roll tube so that the cam lock lines up with the cam lo...

Page 7: ...thanonefoot thespringswillrequiremoreturnstosetproper tension NOTE Makesurethedrivehead Fig 13E isfacingtheproperdirectionsothattheoutersupportarm Fig 13F can be re inserted 15 Re insert a hairpin cot...

Page 8: ...dler head assembly Fig 14A to release tension by rotating the idler head with padded locking pliers Failure to maintain control of the roll tube or the idler head assembly may result in serious injury...

Page 9: ...t facing and re insert a hairpin cotter pin Fig 14D into the idler end cap 9 Align the idler head with the previously made mark on the roll tube step 7 Fig 6 in the Preparation section of the document...

Page 10: ...screw step 1 Fig 17F 15 Remove both the drive head assembly and idler head assembly hairpin cotter pins Fig 17E 16 Cut the zip ties Fig 17B from top of the support arms 12 Remove the hairpin cotter p...

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