background image

 

 

 

Instructions

 

Flail mower ME 70/80/90/104/120/140..L 

 

   

 

 

23 - 40  

110725-E-03-EN BA ME-70-80-90-104-120-140-L / 05/11/2019 

 

 

 

12.  Assembly of blade shaft 

 

The  assembly  of  the  blade  shaft  is  done  in  reverse  order  of  re-
moval. 
 
Make sure that both skids are running smoothly in the adequate 
guiding’s, thus avoiding sticking. 

 
 

 

Skid guiding: 

 

 
 

Make  sure  that  both  skids  are 
running  smoothly  in  the  ade-
quate  guiding’s,  thus  avoiding 
sticking. 

 

 

 

 

Skid guiding 
 
 
 
 
 
 
 
Führung Kufe (2x) 

 

 

Fig. 15 

 

 

 

Rubber plate: 

 

 
 

Make  sure  that  inside  under  the 
washer  of  the  skid  guiding,  the 
appropriate  rubber  disk  is  rein-
stalled.

 

 

This reduces vibration and noise 
and counteracts the wear.

 

 
 
 

Rubber plate 
 
 
 
 
 
 
 
Führung Kufe (2x) 

 

 

Fig. 16 

 

 

Check  after  installation  of  the  blade  shaft  and  all  related  fittings 
the alignment of the two pulleys and the belt tension.

 

 

Summary of Contents for ME 104 L Series

Page 1: ...anslation of the original Flail mower ME 70 80 90 104 120 140 L instructions LIPCO GmbH Am Fuchsgraben 5b D 77880 Sasbach Tel 49 7841 6348 0 Fax 49 7841 6348 300 E mail mail lipco com Web www lipco co...

Page 2: ...Instructions Flail mower ME 70 80 90 104 120 140 L 2 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019...

Page 3: ...nce of these regulations will prevent breakdowns and accidents for which our company will not accept responsibility This Instruction and Maintenance Manual is to be considered an in tegral part of the...

Page 4: ...Application instructions 14 9 1 Cutting height adjustment 17 9 2 Blow bar adjustment 18 10 Replacing the cutter blades 19 11 Removing blade shaft 21 12 Assembly of blade shaft 23 13 Maintenance 25 13...

Page 5: ...Operating the unit within the limits of its designated use also means following the instructions for operation transport and maintenance described by the manufacturer Any work maintenance and repair o...

Page 6: ...t have read the operating and safety instructions and must observe them Before commencing maintenance and repair work switch off the engine and pull the key With the drive switched on and the tractor...

Page 7: ...120 140 L 7 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019 Wear ear protectors Do not reach into rotating tools Machine parts should only be touched after they have come to a complete halt...

Page 8: ...forehand Use the machine only in technically perfect condition For maintenance work switch off the device Maintain the safety distances Take note of the danger sign on the side of the machine Before s...

Page 9: ...y Spare parts must at least comply with the technical requirements speci fied by the manufacturer This is only guaranteed for LIPCO orig inal spare parts Prior to any work on the machine it should be...

Page 10: ...avators hydraulic PTO shaft Reduction gear box for adaptation to rotary speed of engine with front attachment Rotary direction left or right depending on engine type Standard rotary direction is to th...

Page 11: ...in place Operation without completely attached safety devices is not al lowable Lubricate the flail shaft once a day See chapter 13 Maintenance of the machine Check whether all screws have been tight...

Page 12: ...required power KW Blade set pcs ME 70 L 68 135 5 0 15 ME 80 L 79 145 6 0 18 ME 90 L 90 160 6 5 21 ME 104 L 102 175 8 0 24 ME 120 L 120 185 10 0 30 ME 140 L 140 195 12 5 34 Main dimensions L cm B1 cm...

Page 13: ...nuts on Attach drive flange as follows Adjust both threaded pins with attached drive flange to a dis tance of approx 5 mm to the machine flange Fig 1 Ref B Check if after tightening the two lock nuts...

Page 14: ...E in until you feel re sistance Then secure the screw with the lock nut 9 Application instructions In order to achieve a uniform mulching result the Flail mower must roll on the roller or on the suppo...

Page 15: ...r or the PTO switch the blade shaft has to stop within 4 7 sec If the maximum slow down time 7 sec is exceeded the blade brake must be checked It is not allowed to run the machine with exceeded slow d...

Page 16: ...ed Brake lining 2x 180 offset Fig 4 Check height of brake lining Height of brake lining Minimum height X at the end of the brake lining is 1 0 mm If dimension X falls too low the blade brake must be r...

Page 17: ...the return springs of the brake pads are correctly hooked or not broken Tension spring 2x 180 off set Fig 6 9 1 Cutting height adjustment Cutting height can be adjusted by the spindle Adjusting the s...

Page 18: ...ades To adjust the blow bar loosen the lock nuts on the top of the machine After moving the blow bar in side the machine to the desired position tighten the lock nuts on top of the machine firmly agai...

Page 19: ...y one cutting edge On both sides worn cutter blades should be replaced Changing the cutter blades use only new lock nuts Already built in lock nuts will lose their safety function once removed and use...

Page 20: ...is used to tighten the lock nuts Tighten the lock nuts so that the cutting blades still can swing freely Tightening the lock nuts to much avoids free swinging of the cut ting blades with negative imp...

Page 21: ...blade shaft easy the housing is provided with downward slots This allows lifting the housing to the top after removing all ade quate screwing To do this proceed as follows Place the machine in working...

Page 22: ...the top with an ade quate lifting device using the built in lifting bracket Lifting bracket Fig 14 Do this carefully that the blade shaft together with the two skids and support roller releases smooth...

Page 23: ...ing sticking Skid guiding Make sure that both skids are running smoothly in the ade quate guiding s thus avoiding sticking Skid guiding F hrung Kufe 2x Fig 15 Rubber plate Make sure that inside under...

Page 24: ...pulleys It makes sense to check the alignment of the two pulleys by applying guide to both pulleys Proper alignment of both pulleys reduces wear of the belt Fig 17 Adjustment of belt tension Adjustme...

Page 25: ...regularly that all safety equipment is screwed on properly and intact This are Front and rear stone guard Protective cover on blade brake Protective cover on blade brake Fig 20 V belt guard Check regu...

Page 26: ...roper oil level should be about the middle of the oil inspection glass with gear box in horizontal position Oil level gearbox Oil inspection glass Fig 23 Oil change is not required as synthetic gear o...

Page 27: ...st open the protective cover of the blade brake To disassemble the gearbox now loosen the screws 2x on top of the gearbox and 4x to the lower attachment Screws 2x on top Screws 4x at the bottom 2x on...

Page 28: ...replaced by an original LIPCO blade brake Assembly of the blade brake has to be done in opposite se quence Note Check that the combination of blade brake connection shaft and gearbox are properly ali...

Page 29: ...emoved To do this first loosen the belt tensioner and then remove both V belts Each Taper lock bushing has 3 threaded holes 2 of which are in each case for tightening the bushing one of them used to l...

Page 30: ...shaft to the de sired position Tighten both screws consistently Knock the Taper lock bushing with a suitable sleeve or a block of wood further into the conical bore Now the screws can be tightened a l...

Page 31: ...eck the belt tension every 50 hours of operation In whistling noise check the belt tension immediately Worn frazzled V belts must be replaced For long lifetime of the V belts it is important that blad...

Page 32: ...32 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019 13 5 Cleaning of the machine Note Cleaning the LIPCO ME with high pressure device avoid high pressure on the bearings because water could...

Page 33: ...damaged or worn parts Check screws and blade shaft Lubricate flanged bearing Check oil level in gearbox Check slow down time of blade brake Grease all unpainted metal parts to protect them against co...

Page 34: ...Instructions Flail mower ME 70 80 90 104 120 140 L 34 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019 16 Notices...

Page 35: ...Instructions Flail mower ME 70 80 90 104 120 140 L 35 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019...

Page 36: ...Instructions Flail mower ME 70 80 90 104 120 140 L 36 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019...

Page 37: ...Instructions Flail mower ME 70 80 90 104 120 140 L 37 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019...

Page 38: ...Instructions Flail mower ME 70 80 90 104 120 140 L 38 40 110725 E 03 EN BA ME 70 80 90 104 120 140 L 05 11 2019 17 Guarantee For more details please refer to https www lipco com en downloads...

Page 39: ...ower ME 70 80 90 104 120 140 L Serial no Year of manufacture The manufacturer declares expressly that the machinery fulfills all the rele vant provisions of the Directive 2006 42 EC To implement the s...

Page 40: ...40 40 Design mail bauer ib com...

Reviews: