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Linkoln Quicklub 223 User Manual Download Page 1

Subject to modifications

User Manual

Operation Instructions

2.1A-30008-A04

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Quicklub

®

 

VDC-Pumps 223 (without) and 233 (with Data Logger) 

Microprocessor, Control Unit and Membrane Keypad 

 
 

 

4354a01 

 
 
 
 

810-55400-1 

Summary of Contents for Quicklub 223

Page 1: ...tionInstructions 2 1A 30008 A04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Quicklub VDC Pumps 223 without and 233 with Data Logger Microprocessor Control Uni...

Page 2: ...e Central Lubrication Pumps Industry Machines Pump Type Pump Reservoir Control Quicklub 223 233 2 l 2XL 1 2XLBO 1 4 l 4XLBO 1 8 l 8XLBO 1 1 Filling from the bottom 4l 8l with lockable reservoir lid Op...

Page 3: ...e time 17 Operating time 17 Monitoring time 17 Membrane Key Pad 18 Display of the membrane key pad 18 Operator Keys of the membrane key pad 19 Acknowledging receipt of a low level indication malfuncti...

Page 4: ...er or sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for...

Page 5: ...g to environmental protection Make sure to observe the safety data sheets of the lubricants used Regulations for Prevention of Accidents To prevent accidents observe all city state and federal safety...

Page 6: ...brication points Pump Models 1173a04 Fig 1 Different models of pumps 223 without and 233 with reading window Pumps 223 and 233 basically differ by the read out function P223 without P233 with However...

Page 7: ...tic reservoir 8 8 l transparent plastic reservoir X Reservoir for grease L Low level control without designation Standard reservoir 2 liters BO Filling from top Pump elements 1 3 Number of the use ele...

Page 8: ...c reservoir 8 8 l transparent plastic reservoir X Reservoir for grease L Low level control without designation Standard reservoir 2 liters BO Filling from top Pump elements 1 3 Number of elements used...

Page 9: ...ted circuit board p c b P233 Data logger control p c b with readable data memory Pump element Accessories Pressure relief valve Refilling unit Electrical connection parts 6001a02 NOTE Pressure relief...

Page 10: ...The data logger renders information regarding system settings events such as low level indications malfunc tions operating times and lubrication cycles By means of the Lincoln diagnostic software Qui...

Page 11: ...lapses Rotating segment Pump element does not dis pense Er Reservoir empty LL Pause time PP Residual pause time rP Lubrication point or divider valve blocked Er Leakage in the main line from the pump...

Page 12: ...element sucks in lubricant 1004a95 Fig 8 The pump element dispenses lubricant 1 Eccentric 2 Piston 3 Spring 4 Check valve Pump element B7 with bypass check valve 6251b04 Fig 9 Pump element B7 6250b04...

Page 13: ...nt of the pump elements 1163a95 Fig 12 Arrangement of the pump elements If several pump elements are to be installed the installa tion arrangement shown in Fig 12 must be adhered to If there is only o...

Page 14: ...element body pos 3 by means of a second wrench Change the position of the adjusting spindle pos 1 by means of a wrench see supply diagram fig 13 The dimension S fig 14 for the desired lubricant output...

Page 15: ...t must be secured with a pressure limiting valve The pressure relief valve is not contained in the scope of supply of the pumps 223 233 Therefore it is to be ordered sepa rately see Spare Parts Catalo...

Page 16: ...h or without data memory 1059a95 Fig 20 Time sequence diagram tB working hours T lubrication cycle tP individual pause time T1 stored pause time T2 operating times The control p c b controls the seque...

Page 17: ...see paragraph Programming Mode page 26 Operating time 0002634 Fig 22 Divider block SSV 6 with piston detector The operating time depends on the system s lubricant requirement and on the location of t...

Page 18: ...ied On the lower right hand segment in the display window flashes pause time runs If the power supply is interrupted during the pause time after switching it on again the pause time continues at the p...

Page 19: ...dication Acknowledging receipt of a low level indication malfunction By pressing the key fig 26 2 sec the flashing Er changes into a permanent light Fault indications that have been confirmed but not...

Page 20: ...lit lamp In case of the standard setting normally closed contact NC the malfunction is signalized by a lamp that stopped burning For VDC version 1 to 5 cycles Termination of the programming mode Termi...

Page 21: ...evel control for grease 00002444 Fig 35 Switching parts of the low level control 1 Guiding plate with round solenoid at the stirring paddle 2 Electromagnetic switch 3 Control cam 6001a02 NOTE The abov...

Page 22: ...shing frequency in the case of the control p c b 236 13870 2 is 0 5 seconds ON and 0 5 seconds OFF The external relay drops out and the LED is extinguished once the operating time has expired The pump...

Page 23: ...minutes Pause time 26 4218a99 1 cycle Lubrication cycles 1 cycle metering device cycle 27 6252b04 NO Signal output of the fault relay NO normally open Signalizing during the failure or low level indi...

Page 24: ...plied to the pump the keypad is automatically in display mode The right hand seg ment is illuminated on the display Normally the display is dark Only functions segment rotating segment display or malf...

Page 25: ...e voltage supply during the pause time As soon as another message is displayed the segment turns off 4209a99 The operating time is displayed as a rotating segment 4210a99 6262b04 6263b04 6264b04 4210a...

Page 26: ...int on the right hand side 4220a99 4222a99 4217a99 4214a99 6270b04 4220a99 4222a99 Fig 42 Programming mode continuation next page Press button Settings are made in one direction 0 1 2 3 59 h Button pr...

Page 27: ...LS connected as a main divider block and a jumper attached to the p c b Press button so that P3 appears in the display Max cycle time VDC 1 to 5 When releasing the button the currently set value appea...

Page 28: ...o avoid a wrong program make sure to always carry out the programming order completely i e setting of P1 hours P2 minutes P3 number of cycles P4 potential free contact and P Programming end Press this...

Page 29: ...n is lit Operating option Initiating an additional lube cycle Press the button 2 sec The elapsed pause time is reset The operating time starts A rotating segment is visible on the display during the w...

Page 30: ...les countable up to 9999 cycles Then counting starts from the beginning again Example 0625 cycles 4281a00 after two sec 06 Display for thousands and hundreds 06 as 600 4280a00 after two sec 25 Display...

Page 31: ...n continuation Operating Mode continuation 4218a99 after two sec 4219a99 after two sec 6252b04 after two sec 6253b04 after two sec 4208a04 after approx 40 sec Fig 43 Operating mode P3 Number of meteri...

Page 32: ...use tri perchloroethylene or similar solvents Also do not use polar organic solvents such as alcohol methylacohol acetone or similar Pump Filling 1011b93 Fig 44 Fill pump reservoir 2 l 4 l 8 l Reserv...

Page 33: ...er are not left lying in the grease otherwise the reservoir must be disassembled in order to remove these pieces IMPORTANT Do not leave the piston spring and washer in the housing because they may blo...

Page 34: ...ressure gauge 0 600 bar 0 8708 psi to the pressure relief valve see fig 16 page 15 Trigger an additional lubrication cycle 2nd option Connect the manual pump of the pressure and checking set 604 36879...

Page 35: ...to motor interrupted electric motor defective Check the line leading from the fuses to the pump plug Check the power supply to the motor If necessary replace the motor Defective control printed circui...

Page 36: ...nt output Therefore trigger several additional lube cycles Air bubbles in the lubricant Trigger an additional lubrication cycle see fig 30 page 19 Loosen the outlet fitting or the main line on the pre...

Page 37: ...ORTANT The lubricant outputs listed refer to grease of NLGI grade 2 measured at 20 C backpressure 100 bar and nomi nal voltage 12 24 V Any differing pres sures or temperatures result in different lubr...

Page 38: ...EN 50081 1 01 Interference immunity acc to prEN 50085 2 1994 Motor DC gear motor interference suppressed Operating voltage 24VDC Max current input 24V 3 A Speed approx 17 U min Relay for Malfunction...

Page 39: ...ata pages 37 and 38 Make sure of the connection and the type of construction of your P223 233 Connect the electrical wires according to the following electrical connecting diagrams 6001a02 NOTE For co...

Page 40: ...n Instructions Subject to modifications 2 1A 30008 A04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l reservoir 1166b0...

Page 41: ...2 1A 30008 A04 Page 41 of 48 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l reservoir with filling from the top 1167b0...

Page 42: ...ions Subject to modifications 2 1A 30008 A04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l flat type reservoir 1168b0...

Page 43: ...ual OperationInstructions 2 1A 30008 A04 Page 43 of 48 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 4 l reservoir 1169b0...

Page 44: ...n Instructions Subject to modifications 2 1A 30008 A04 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 8 l reservoir 1170b0...

Page 45: ...hese lubricants did not cause any damage due to incompati bility with the material used by us The composition of the lubricants their behavior during the transport and their com patibility with other...

Page 46: ...Gresalit ZSA 2 Li 12 OH stearat 15 C Lubricant recommendations based on the manufacturer s data sheet Manufacturer Designation Base soap Min delivery temperature AGIP F1 Grease 24 Ca 15 C ARAL Multipu...

Page 47: ...s data sheet Manufacturer Designation Base soap min delivery temperature ARAL EURAL Grease EPF 2 Al complex 5 C BREMER LEGUIL RIVOLTA F L G 4 2 Al complex 20 C ELKALUB GLS 364 organic thickener 10 C...

Page 48: ...a accertata la conformit del macchinario sul quale esso dovr essere installato in relazione alle disposizioni della direttiva 98 37 CEE comprese tutte la rettifiche di questa direttiva al momento dell...

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