background image

 

 

 

 

 

 

 

Operating instructions 

 

 

 

 

 

 

 

 

 

EN 

Welding machine 

 

 

MSI 350 puls Kompakt 

 

  

 

099-005542-55801 

  

29.08.2017 

 

 

 

 

 

Summary of Contents for MSI 350 puls Kompakt

Page 1: ...Operating instructions EN Welding machine MSI 350 puls Kompakt 099 005542 55801 29 08 2017 ...

Page 2: ...d use please contact your sales partner Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions an...

Page 3: ...ont view 16 4 2 Rear view 17 4 3 Inside view 18 4 4 Machine control Operating elements 19 5 Design and function 21 5 1 Transport and installation 21 5 1 1 Ambient conditions 21 5 1 1 1 In operation 21 5 1 1 2 Transport and storage 22 5 1 2 Machine cooling 22 5 1 3 Workpiece lead general 22 5 1 4 Welding torch cooling system 22 5 1 4 1 Cooling module connection 22 5 1 5 Notes on the installation of...

Page 4: ...rc length correction setting 41 5 3 8 Further welding parameters 42 5 3 9 forceArc forceArc puls 43 5 3 10 rootArc rootArc puls 44 5 3 11 Operating modes functional sequences 45 5 3 11 1 Explanation of signs and functions 45 5 3 12 Conventional MIG MAG Welding GMAW non synergic 50 5 3 12 1 Setting the operating point welding output 51 5 3 13 MIG MAG automatic cut out 51 5 4 MMA welding 51 5 4 1 Co...

Page 5: ...Maintenance work intervals 68 6 3 1 Daily maintenance tasks 68 6 3 2 Monthly maintenance tasks 68 6 3 3 Annual test inspection and testing during operation 69 6 4 Disposing of equipment 69 6 4 1 Manufacturer s declaration to the end user 69 7 Rectifying faults 70 7 1 Checklist for rectifying faults 70 7 2 Error messages power source 71 7 3 Welding parameter calibration 73 7 4 Resetting welding par...

Page 6: ...served to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warn...

Page 7: ... off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal light flashes green Exit menu Signal light lights up in red Time representation e g wait 4 s activate Signal light flashes red Interruption in the menu display other setting options possible Tool not required do not...

Page 8: ...elding system Figure 2 1 Item Documentation A 1 Conversion instructions for optional equipment A 2 Power source A 3 Cooling unit voltage converter tool box etc A 4 Transport cart A 5 Welding torch A 6 Remote control A 7 Control A Complete documentation 2 4 Safety instructions WARNING Risk of accidents due to non compliance with the safety instructions Non compliance with the safety instructions ca...

Page 9: ...terconnect welding machines with pole reversing switch PWS series or machines for AC welding since a minor error in operation can cause the welding voltages to be combined which is not permitted Risk of injury due to improper clothing During arc welding radiation heat and voltage are sources of risk that cannot be avoided The user has to be equipped with the complete personal protective equipment ...

Page 10: ... fire extinguishers are available in the working area Thoroughly remove any residue of flammable materials from the workpiece prior to starting to weld Only further process workpieces after they have cooled down Do not allow them to contact any flammable materials CAUTION Smoke and gases Smoke and gases can lead to breathing difficulties and poisoning In addition solvent vapour chlorinated hydroca...

Page 11: ...s control signal and telecommunication lines Radios and televisions Computers and other control systems Safety equipment The health of neighbouring persons especially if they have a pacemaker or wear a hearing aid Calibration and measuring equipment The immunity to interference of other equipment in the surrounding area The time of day at which the welding work must be carried out Recommendations ...

Page 12: ...as per IEC 60974 4 The manufacturer s warranty becomes void if non genuine parts are used Only use system components and options power sources welding torches electrode holders remote controls spare parts and replacement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the machine is switched off Requirements for connection to ...

Page 13: ...nsport the machine on level solid ground Secure add on parts using suitable equipment Risk of accidents due to incorrectly installed leads Incorrectly installed leads mains control and welding leads or intermediate hose packages can present a tripping hazard Lay the supply lines flat on the floor avoid loops Avoid laying the leads on passage ways The units are designed for operation in an upright ...

Page 14: ...uments which also apply 3 2 1 Warranty The statutory warranty period is one year from the date of purchase By registering the product you extend the statutory warranty period to three years and in the case of selected product groups to a warranty period of five years Please contact your sales partner if you have any questions 3 2 2 Declaration of Conformity The labelled machine complies with the f...

Page 15: ...ecomes null and void in the event of unauthorised interference Appoint only skilled persons for repair work trained service personnel Original copies of the circuit diagrams are enclosed with the unit Spare parts can be obtained from the relevant authorised dealer 3 2 5 Calibration Validation We hereby confirm that this machine has been tested using calibrated measuring equipment as stipulated in ...

Page 16: ... located on the inside 3 Wire spool inspection window Check wire supply 4 Slide latch lock for the protective cap 5 Welding torch connection Euro or Dinse torch connector Welding current shielding gas and torch trigger integrated 6 Park socket polarity selection plug Retainer for the polarity selection plug in MMA mode or for transport 7 Machine feet 8 Welding current cable polarity selection Weld...

Page 17: ...rent connection socket MIG MAG welding Workpiece connection TIG welding Welding current connection for welding torch MMA welding electrode holder connection 11 Connection socket welding current MIG MAG cored wire welding Workpiece connection TIG welding Workpiece connection MMA welding Workpiece connection 12 Cooling air inlet 13 Machine control see 4 4 chapter 14 Carrying handle 4 2 Rear view Fig...

Page 18: ...cable see 5 1 6 chapter 6 8 pole connection socket Cooling unit control lead 7 4 pole connection socket Cooling unit voltage supply 4 3 Inside view Figure 4 3 Item Symbol Description 0 1 Sticker JOB List see 9 1 chapter 2 Key button Automatic cutout Wire feed motor supply voltage fuse press to reset a triggered fuse 3 Push button wire inching Potential and gas free inching of the wire electrode th...

Page 19: ...iew section see 10 1 chapter Figure 4 4 Item Symbol Description 0 1 Collective interference signal light 2 Excess temperature signal light 3 Welding data display 3 digit Displays the welding parameters and the corresponding values see 5 2 chapter 4 Welding parameter display mode power saving mode push button Welding current Material thickness Wire feed speed Press for 2 s to put the machine into p...

Page 20: ...ng parameter setting dial For setting the welding performance for selecting the JOB welding task and for setting other welding parameters 8 Operating mode button Non latched Latched Spots Interval 9 Runtime parameters button For selecting the parameters to be set Also for entering and exiting the menus for advanced settings Choke effect dynamics Gas post flow time Spot time Pause time 10 Arc lengt...

Page 21: ...urface before starting work and during breaks Read and observe the documentation to all system and accessory components 5 1 Transport and installation WARNING Risk of accident due to improper transport of machines that must not be lifted Do not lift or suspend the machine The machine can drop and cause injuries The handles straps or brackets are suitable for transport by hand only The machine must...

Page 22: ...rning due to incorrect welding current connection If the welding current plugs machine connections are not locked or if the workpiece connection is contaminated paint corrosion these connections and leads can heat up and cause burns when touched Check welding current connections on a daily basis and lock by turning to the right when necessary Clean workpiece connection thoroughly and secure proper...

Page 23: ...HF igniter MIG MAG for as long and as close as possible in parallel Lay the workpiece lead and hose package of power sources with HF igniter TIG for as long as possible in parallel with a distance of 20 cm to avoid HF sparkover Always keep a distance of at least 20 cm to leads of other power sources to avoid interferences Always keep leads as short as possible For optimum welding results max 30 m ...

Page 24: ...o fire Check that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive power source components such as casing transport vehicles and crane frames so they are insulated Do not place any other electronic devices such as drills or angle grinders on the power source transport vehicle or crane frames unless they a...

Page 25: ...checked by an electrician on a regular basis When operating the generator always ensure it is earthed as stipulated in the operating instructions The network created must be suitable for operating machines according to protection class I 5 1 6 1 Mains configuration The machine may be connected to a three phase system with four conductors and an earthed neutral conductor a three phase system with t...

Page 26: ...42 55801 29 08 2017 5 1 7 Welding torch holder The item described in the following is part of the machine s scope of delivery Figure 5 7 Item Symbol Description 0 1 Crossmember of the transport handle 2 Torch holder 3 Fan type lock washers 4 Fixing screws x 4 ...

Page 27: ...ents must tightly enclose the shielding gas cylinder An unhindered shielding gas supply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum welding results In addition a blocked shielding gas supply may result in the welding torch being destroyed Always re fit the yellow protective cap when not using the shielding gas connection All shielding gas connectio...

Page 28: ... these can lead to electric shocks and burning on contact Keep the welding torch electrically insulated from persons animals or equipment during the setting procedure If the shielding gas setting is too low or too high this can introduce air to the weld pool and may cause pores to form Adjust the shielding gas quantity to suit the welding task Slowly open the gas cylinder valve Open the pressure r...

Page 29: ...l min MIG welding aluminium Wire diameter x 13 5 l min 100 argon TIG Gas nozzle diameter in mm corresponds to l min gas throughput Helium rich gas mixtures require a higher gas volume The table below can be used to correct the gas volume calculated where necessary Shielding gas Factor 75 Ar 25 He 1 14 50 Ar 50 He 1 35 25 Ar 75 He 1 75 100 He 3 16 5 1 8 4 Gas test 25s Figure 5 10 5 1 8 5 Purge hose...

Page 30: ...d values Welding current Welding voltage After the welding the display switches form hold values to nominal values by pressing the push buttons or turning the rotary knobs of the control waiting for about 5 seconds 5 2 1 Polarity setting The polarity setting displays the polarity required for the selected JOB on the machine control see 4 4 chapter The required polarity can then be set with the pol...

Page 31: ...electrodes or aluminium materials Preparation for connecting welding torches with a spiral guide Check that the capillary tube is correctly positioned in relation to the central connector Preparation for connecting welding torches with a liner Push forward the capillary tube on the wire feed side in the direction of the Euro torch connector and remove it there Insert the liner guide tube from the ...

Page 32: ...n 5 Polarity selector plug welding current cable Internal welding current cable for central connection welding torch Connection socket for welding current Insert the central plug for the welding torch into the central connector and screw together with crown nut Insert the plug of the workpiece lead in the respective welding current connection socket and lock in place by turning to the right Insert...

Page 33: ...Wire feed CAUTION Risk of injury due to moving parts The wire feeders are equipped with moving parts which can trap hands hair clothing or tools and thus injure persons Do not reach into rotating or moving parts or drive components Keep casing covers or protective caps closed during operation Risk of injury due to welding wire escaping in an unpredictable manner Welding wire can be conveyed at ver...

Page 34: ... correctly fasten the wire spool to the wire spool support Before you start working always check the wire spool is securely fastened Standard D300 wire spool holder can be used Adapters are required when using standardised basket coils DIN 8559 Figure 5 15 Item Symbol Description 0 1 Carrier pin For fixing the wire spool 2 Knurled nut For fixing the wire spool Loosen knurled nut from spool holder ...

Page 35: ...ixing the clamping unit and setting the pressure 4 Clamping unit 5 Wire feed roller see the Wire feed roller overview table Rotate the tommy by 90 clockwise or anti clockwise tommy locks into place Fold the closure brackets outwards by 90 Unfasten pressure units and fold out clamping units and pressure rollers will automatically flip upwards Remove the wire feed rollers from the roller support Sel...

Page 36: ...eed roll overview table Material Diameter Colour code Groove form mm inch Steel Stainless steel Brazing 0 6 023 monochrome light pink V groove 0 8 030 white 0 8 0 9 1 0 030 035 040 bicolour white blue 1 0 1 2 040 045 blue red 1 4 052 monochrome green 1 6 060 black 2 0 080 grey 2 4 095 brown 2 8 110 light green 3 2 125 purple Aluminium 0 8 030 bicolour white yellow U groove 0 9 1 0 035 040 blue 1 2...

Page 37: ...d rotary knob The left display shows the wire feed speed selected the right display shows the current motor current of the wire feed mechanism Figure 5 17 Item Symbol Description 0 1 Welding wire 2 Wire feed nipple 3 Guide tube 4 Adjusting nut Extend and lay out the torch hose package Carefully unwind the welding wire from the wire spool and insert through the wire feed nipples up to the wire feed...

Page 38: ...uts depending on the welding consumable used A table with the setting values can be found on a sticker near the wire drive Version 1 left hand mounting Version 2 right hand mounting Figure 5 18 Automatic inching stop Touch the welding torch against the workpiece during inching Inching of the welding wire will stop as soon it touches the workpiece 5 3 4 5 Spool brake setting Figure 5 19 Item Symbol...

Page 39: ...cribed below applies when defining MIG MAG and cored wire welding tasks Pay attention to the signal light for the polarity setting It may be necessary to change the welding current polarity depending on the JOB selected or the welding process Reconnect the polarity selction plug if necessary 5 3 6 Welding task selection The settings for the respective welding parameters are defined by the differen...

Page 40: ...ow time and wire burn back correction are stored for each JOB individually Changes are stored permanently in the JOB that is currently selected If required these parameter values can be reset to the factory settings see 7 4 chapter 5 3 6 1 Choke effect dynamics 2 1 Figure 5 21 Item Symbol Description 0 1 Runtime parameters button For selecting the parameters to be set Also for entering and exiting...

Page 41: ...using material thickness Automatic display mode switching If the wire speed or the voltage is changed the display will switch briefly to show the respective parameter This means that you don t have to change the display mode before setting the parameter Figure 5 23 5 3 7 3 Arc length correction setting Setting range 5 V to 5 V Figure 5 24 The basic settings are now completed Other welding paramete...

Page 42: ... welding 42 099 005542 55801 29 08 2017 5 3 8 Further welding parameters Preselection Select a MIG MAG JOB see 5 3 6 chapter EXIT ENTER NAVIGATION 3s 3s Figure 5 25 Display Setting selection Gas pre flow time Burn back correction ...

Page 43: ...2 0 255 9 5 256 7 0 Ar 80 90 189 17 0 179 12 0 180 9 5 181 6 0 CrNi Ar 91 99 251 12 0 252 12 0 253 6 0 You can make use of these properties after selecting the forceArc process see 5 3 6 chapter As with pulse arc welding it is important to make sure of a good welding current connection Keep welding current cables as short as possible and ensure that cable cross sections are adequate Fully unroll w...

Page 44: ...ood root formation and secure sidewall fusion Un alloyed and low alloy steels Manual and automated applications rootArc welding up to Wire Ø mm 0 6 0 8 0 9 1 1 2 1 6 Material Gas JOB JOB JOB JOB JOB JOB Steel CO2 204 7 0 205 5 0 Ar 80 90 206 8 0 207 6 0 Unstable arc Welding current cables that are not fully unrolled can cause faults in the arc flickering Fully unroll welding current cables torch h...

Page 45: ...ional sequences 5 3 11 1 Explanation of signs and functions Symbol Meaning Press torch trigger Release torch trigger Shielding gas flowing I Welding output Wire electrode is being conveyed Wire creep Wire burn back Gas pre flows Gas post flows Non latched Latched t Time t1 Spot time t2 Pause time ...

Page 46: ...ng gas is expelled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected wire speed Step 2 Release torch trigger WF motor stops Arc is extinguished after the preselected wire burn back time expires Gas post flow time elapses ...

Page 47: ...uns at creep speed Arc ignites when the wire electrode makes contact with the workpiece Welding current flows Wire feed speed increases to the set nominal value 2 cycle Release torch trigger no effect 3 cycle Press torch trigger no effect 4 cycle Release torch trigger Wire feed motor stops Arc is extinguished after the pre selected wire burn back time elapses Gas post flow time elapses ...

Page 48: ...gas pre flows Arc ignites after the wire electrode makes contact with the workpiece at creep speed Welding current flows Wire feed speed increases to the set nominal value The wire feed stop welding after the spot time elapses Arc is extinguished after the wire burn back time elapses Gas post flow time elapses Premature termination Release torch trigger ...

Page 49: ...e feed speed increases to the set nominal value The wire feed stops after the spot time elapses Arc is extinguished after the wire burn back time elapses The process is repeated when the pause time is over End Release torch trigger wire feed stops arc is extinguished gas post flow time elapses If the pause time is less than 3 s wire creep only takes place in the first spot phase When the torch tri...

Page 50: ...iption 0 1 JOB LIST Welding task push button JOB Select the welding task from the welding task list JOB LIST The list can be found inside the protective cap on the wire feeder and in the appendix to these operating instructions 2 Welding parameter setting dial For setting the welding performance for selecting the JOB welding task and for setting other welding parameters 3 Operating mode button Non...

Page 51: ... welding process with an ignition fault no welding current flows within 5 s after the start signal arc interruption arc is intrerrupted for longer than 5 s 5 4 MMA welding CAUTION Risk of crushing and burns When changing stick electrodes there is a risk of crushing and burns Wear appropriate and dry protective gloves Use an insulated pair of tongs to remove the used stick electrode or to move weld...

Page 52: ... lead connection 5 Polarity selector plug welding current cable Connect to the park socket Insert the polarity selection plug in the park socket and lock in place by turning to the right Insert cable plug of the electrode holder into either the or welding current connection socket and lock by turning to the right Insert cable plug of the workpiece lead into either the or welding current connection...

Page 53: ...ctive cap on the wire feeder and in the appendix to these operating instructions 2 Welding parameter setting dial For setting the welding performance for selecting the JOB welding task and for setting other welding parameters 5 4 3 Arcforce During the welding process arcforce prevents the electrode sticking in the weld pool with increases in current This makes it easier to weld large drop melting ...

Page 54: ...ain current once the hot start time has elapsed For parameter setting see 5 4 4 1 chapter A Hot start current B Hot start time C Main current I Current t Time Figure 5 37 5 4 4 1 Hotstart settings The setting ranges for the parameter values are summarised in the Parameter overview section see 10 1 chapter Select MMA JOB 128 see 5 4 2 chapter EXIT ENTER 3s 3s NAVIGATION Figure 5 38 Display Setting ...

Page 55: ... The TIG welding torch is to be equipped to suit the relevant welding task Fit suitable tungsten electrodes and an appropriate shielding gas nozzle Observe the operating instructions for the TIG welding torch 5 5 2 Welding torch and workpiece line connection Figure 5 40 Item Symbol Description 0 1 Welding torch 2 Welding torch connection Euro or Dinse torch connector Welding current shielding gas ...

Page 56: ...ct TIG JOB 127 You can only change the JOB number when no welding current is flowing 3s 1 2 Figure 5 41 Item Symbol Description 0 1 JOB LIST Welding task push button JOB Select the welding task from the welding task list JOB LIST The list can be found inside the protective cap on the wire feeder and in the appendix to these operating instructions 2 Welding parameter setting dial For setting the we...

Page 57: ...e setting ranges for the parameter values are summarised in the Parameter overview section see 10 1 chapter Preselection Select TIG JOB 127 see 5 5 3 chapter ENTER EXIT NAVIGATION 2s 2s Figure 5 43 Display Setting selection Gas pre flow time Ignition current Up slope time Down slope time End current ...

Page 58: ... 2 3 mm between the electrode tip and the workpiece The arc ignites and the welding current is increased depending on the operating mode set to the ignition or main current set c Lift off the torch and swivel to the normal position Ending the welding process Release or press the torch trigger depending on the operating mode selected 5 5 7 Operating modes functional sequences 5 5 7 1 Legend Symbol ...

Page 59: ...value set for the starting current Istart Welding current increases to the main current in the set upslope time 2nd cycle Release torch trigger The main current falls in the set downslope time to the end crater current Iend If the torch trigger is pressed again during the downslope time the welding current returns to the set main current The main current reaches the end crater current Iend the arc...

Page 60: ...ess and hold torch trigger The main current falls in the set downslope time to the end crater current Iend 4th cycle Release torch trigger arc is extinguished Gas post flow time elapses The welding process is terminated immediately if the torch trigger is released during the downslope time The welding current drops to zero and the gas post flow time begins 5 5 7 2 TIG automatic cut out The welding...

Page 61: ...7 Special parameters advanced settings Special parameters P1 to Pn are applied for customer specific configuration of machine functions This allows the user maximum flexibility in optimising their requirements These settings are not configured directly on the machine control since a regular setting of the parameters is generally not required The number of selectable special parameters can deviate ...

Page 62: ...coding 10 15 No remote control encoding 5 7 1 1 Special parameters in detail Ramp time for wire inching P1 The wire inching starts with a speed 1 0 m min for 2 secs It is subsequently increased to a ramp function to 6 0 m min The ramp time can be set between two ranges During wire inching the speed can be changed by means of the welding parameter setting rotary dial Changing the speed has no effec...

Page 63: ...n and function Machine configuration menu 099 005542 55801 29 08 2017 63 5 7 1 2 Reset to factory settings All special parameters saved by the user will be overwritten by the factory settings l 0 Figure 5 48 ...

Page 64: ...ng selection Lead resistance 1 Lead resistance for the first welding circuit 0 mΩ 60 mΩ 8 mΩ ex works Time based power saving mode see 5 9 chapter Time to activation of the power saving mode in case of inactivity Setting disabled or numerical value 5 60 min ex works 20 Only qualified service personnel may change the parameters Service menu Any changes to the service menu should be agreed with the ...

Page 65: ... water cooled welding torch With other hose package lengths it is necessary to carry out a voltage correction to optimise welding properties The voltage correction value can be set close to zero by means of realigning the cable resistance It is recommended to align the electric cable resistance after replacing accessories such as torches or intermediate hose packages In case a second wire feeder i...

Page 66: ...in place with the contact tip on a clean purged location on the workpiece and then press the torch trigger for approx 2 seconds Short circuit current flows briefly which is used to determine and display the cable resistance The value can be between 0 mΩ and 40 mΩ The new value is immediately saved without requiring any further confirmation If no value is shown in the right display then the measure...

Page 67: ...nder warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When replacing parts use only original spare parts When ordering spare parts please quote the machine type serial number and item number of the machine as well as the type designation and item number of the...

Page 68: ...d Gas tubes and their switching equipment solenoid valve Gas cylinder securing elements Check correct mounting of the wire spool Check that all screw and plug connections and replaceable parts are secured correctly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 3 2 Monthly maintenance tasks Visual inspection Casing damage...

Page 69: ...aste Observe the local regulations regarding disposal 6 4 1 Manufacturer s declaration to the end user According to European provisions Directive 2012 19 EU on Waste of Electrical and Electronic Equipment used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the equi...

Page 70: ...ption Fault Cause Remedy Coolant error no coolant flowing Insufficient coolant flow Check coolant level and refill if necessary Air in the coolant circuit Vent coolant circuit Wire feed problems Contact tip blocked Clean spray with anti spatter spray and replace if necessary Setting the spool brake see 5 3 4 5 chapter Check settings and correct if necessary Setting pressure units see 5 3 4 4 chapt...

Page 71: ...hine error the power unit is shut down The display of possible error numbers depends on the machine version interfaces functions Document machine errors and inform service staff as necessary If multiple errors occur these are displayed in succession Error Err Category Possible cause Remedy a b c 1 x Mains overvoltage Check the mains voltages and compare with the welding machine connection voltages...

Page 72: ...ion Check cable connections 16 x Open circuit voltage reduction error VRD Inform Service 17 x x Overcurrent detection on wire feeder Check ease of wire feeding 18 x x Tachogenerator signal error Check the connection and particularly the tachogenerator of the second wire feeder slave drive 56 x Mains phase failure Check mains voltages 59 x Machine incompatible Check machine usage 60 x Software upda...

Page 73: ... 08 2017 73 7 3 Welding parameter calibration In case of deviations between the welding parameters set on the front panel remote control and those shown on the welding machine this function allows for easy alignment B A B A B A B A A ENTER l 0 NAVIGATION B A Figure 7 1 ...

Page 74: ...gs 74 099 005542 55801 29 08 2017 7 4 Resetting welding parameters to the factory settings RESET l 0 l 0 Figure 7 2 Display Setting selection Code of machine control Initialisation complete All customised welding parameters haven been overwritten by the factory settings ...

Page 75: ...The RESET will be done after pressing the button The menu will be ended when no changes are done after 3 sec JOB number example The shown JOB will be set to ex works 7 5 2 Resetting all JOBs All customised welding parameters that are stored will be replaced by the factory settings EXIT 3s ENTER 3s ENTER 3s Figure 7 4 Display Setting selection RESET to factory settings The RESET will be done after ...

Page 76: ...ns connection lead H07RN F4G2 5 Max connected load 13 9 kVA 8 3 kVA 15 0 kVA Recommended generator rating 20 3 kVA cos efficiency 0 99 88 Insulation class protection classification H IP 23 Ambient temperature 25 C to 40 C Machine torch cooling Fan AF gas Noise level 70 dB A Workpiece lead 50 mm2 Insulation class protection classification H IP 23 EMC class A Safety identification Harmonised standar...

Page 77: ...G MAG pulse arc welding can be selected with JOBs 6 9 34 36 42 44 74 76 78 80 82 84 86 88 90 92 94 96 110 112 114 116 118 120 122 124 179 206 207 235 238 and 254 If an attempt is made to set another JOB to pulse noP no Pulse appears briefly on the display and the machine is reset to default ...

Page 78: ...e burn back 0 499 TIG Gas pre flow time 0 5 0 0 20 0 s Ignition current 0 0 20 0 s Up slope time 1 0 0 20 0 s Down slope time 0 0 20 0 s End current 20 1 200 Gas post flow time 0 5 0 0 20 0 s MMA Hot start current 0 0 20 0 Hot start time 0 5 0 1 20 0 s Basic parameters independent of procedure Calibration Exit menu Machine configuration Remote control encoding 0 0 15 Wire inching ramp time 1 0 1 T...

Page 79: ...Appendix B Parameter overview setting ranges 099 005542 55801 29 08 2017 79 Welding data display 3 digit Parameters function Setting range Standard ex works Min Max Unit Power saving mode active ...

Reviews: