Linde CiTi One 1150 Page 55 Original Instructions Manual Download

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Maintenance

Main fuse

Yellow then green alternately

Equalisation charging

The battery is operational; the

charge status is greater than

95%

The current is reduced

during this stage in order to

continue charging the different

elements equally.

Green

Maintenance charging

Equalisation charging is

complete; the battery can

supply 100% of its capacity

It is recommended that the

battery be left in this condition

until the next time it is used.

Flashing red in quick suc-

cession

Fault

Fault detected during charging

The battery cannot be used.

Main fuse

The 25 A main fuse (1F1) protects the control

circuit.
In the event of a problem, change the fuse by

pulling it in the direction shown (1).

1130 801 15 02 EN – 11/2012

Summary of Contents for CiTi One 1150

Page 1: ...Original instructions Pallet truck CiTi One 1130 801 15 02 EN 11 2012 ...

Page 2: ......

Page 3: ... General views Labels 14 Identiﬁcation label 15 Truck modules 16 Controls 17 Display 18 Battery charge level 20 Battery status 20 4 Use Checks before ﬁrst use 22 Operating instructions 23 Start up 24 Functions of the on off button emergency stop 25 Forward travel reverse travel 26 Safety devices 28 Use on a slope 29 Recommended maximum obstacle clearance 31 Braking system 32 Raising 33 Working wit...

Page 4: ...Storing the battery 42 Slinging 43 Towing 44 5 Maintenance Speciﬁed use CiTi application 48 Opening the battery hood 49 Disconnecting the battery connector 49 Recharging the battery with the charger 50 Main fuse 51 6 Technical speciﬁcation Technical datasheet 54 7 Diagrams Circuit diagram 60 II 1130 801 15 02 EN 11 2012 ...

Page 5: ...1 Introduction ...

Page 6: ...his is certiﬁed by the CE mark on the factory plate These operating instructions tell you every thing you need to know about starting and driving this truck Please follow the operating instructions for the truck delivered to you This information must be recorded in a main tenance booklet Maintenance must be per formed correctly to validate the guarantee Maintenance must only be performed by qualiﬁ...

Page 7: ... VDMA booklet Rules for use of industrial trucks in compliance with speciﬁcations and regula tions and industrial safety regulations The rules for use of industrial trucks must be observed by both maintenance personnel and the user If these rules are not observed the user becomes responsible and the manufacturer is relieved of responsibility If you wish to use the truck for purposes other than tho...

Page 8: ...cal injury and or major damage to equipment CAUTION Means that failure to comply can result in the risk of major damage to equipment or destruction NOTE This means that particular attention must be paid tothe speciﬁc technicalmeaningbecause this may not be obvious even to a specialist ENVIRONMENT NOTE The instructions listed here must be complied with otherwise environmental damage may result 4 11...

Page 9: ...es warehouse shop workshop street Local enterprises warehouse workshop backyard Traction speed from 0 3 to 6 km h in both directions of travel depending on load 6 km h maximum in both directions of travel unladen Traction motor power 0 3 kW BLDC technology Lift motor power 0 35 kW DC technology Braking counter current upon accelerator release counter current by switching the drive direction counte...

Page 10: ...le the technical documents see EC declaration of conformity Name of manufacturer EC declaration of conformity The manufacturer declares that the truck com plies with the requirements of the EC machin ery directive and any other EC directives if applicable that are valid at the time of plac ing on the market This is conﬁrmed by the EC declaration of conformity and by the CE labelling on the namepla...

Page 11: ... to the truck can compromise safety thus invalidating the EC declaration of conformity The EC declaration of conformity must be carefully stored and made available to the responsible authorities if applicable It must also be handed over to the new owner if the truck is sold on 1130 801 15 02 EN 11 2012 7 ...

Page 12: ...1 Introduction Legal requirements for placing on the market 8 1130 801 15 02 EN 11 2012 ...

Page 13: ...2 Safety ...

Page 14: ...working areas Appropriate behaviour rights and responsi bilities of the driver Use in particular areas Information concerning starting driving and braking Information for maintenance and repair Regular checks and technical inspections Residual risks Care is recommended both for the user and the person in charge employer with regard to adhering to all safety rules concerning the use of material han...

Page 15: ...changing the battery Competent person A competent person is a specialist in the ﬁeld of industrial trucks who has Successfully completed training as at least a service engineer for industrial trucks Many years of professional experience with industrial trucks Knowledge of the accident prevention regulations Knowledge of the relevant national techni cal regulations The competent person is able to a...

Page 16: ...2 Safety Competent person 12 1130 801 15 02 EN 11 2012 ...

Page 17: ...3 General views ...

Page 18: ...3 General views Labels Labels 1 CiTi tiller label 2 Company label bonnet 3 Safety label 4 Company label see next page 5 Weighing system label 6 Label PIEK 14 1130 801 15 02 EN 11 2012 ...

Page 19: ...E symbol this symbol certiﬁes that the ma chine complies with European regulations on industrial trucks 4 Serial number year 5 Tare weight 6 Battery voltage 7 Minimum battery weight 8 Maximum battery weight 9 Nominal capacity of the truck 10 Model 11 Motor rated power 1130 801 15 02 EN 11 2012 15 ...

Page 20: ...3 General views Truck modules Truck modules 1 Drive wheel 2 Brake 3 Lifting system 4 Load wheels 5 Battery 6 On off button emergency stop 7 Tiller 8 Display 9 Chassis 16 1130 801 15 02 EN 11 2012 ...

Page 21: ... Controls Controls 1 Emergency stop button or contact 2 Safety reverser belly 3 Reverse travel 4 Fork lower control 5 Forward travel 6 Horn control 7 Fork lift control 8 Tiller 9 Joystick 1130 801 15 02 EN 11 2012 17 ...

Page 22: ...3 General views Display Display 18 1130 801 15 02 EN 11 2012 ...

Page 23: ...ck is activated Flashing h symbol 4 Software version Number of software version 5 Software index Reserved for service centre Software index number 6 CiTi logo No errors reported CiTi is displayed 7 Danger Danger or error displayed Flashing Danger symbol 8 Error Error number displayed A maximum of 4 errors is displayed Flashing Danger symbol 9 Battery Battery safety Time before the battery safety c...

Page 24: ...tery until the indicator light ﬂashes red Depending on the application the following indicator lights may be displayed White Discharge or Park Battery discharged No voltage on the operating connector Yellow Regeneration charge The application feeds a current back to the battery descending or decelerating Flashing red in quick succession Fault Fault noted during use The battery cannot be used The b...

Page 25: ...4 Use ...

Page 26: ...ed out Forward and reverse travel control Lifting and lowering control Emergency stop button Brake operation Operating the alarm horn Operating the safety reversing gear Steering Wheel fastenings Tiller in raised position neutral 22 1130 801 15 02 EN 11 2012 ...

Page 27: ...e engineers CAUTION It is not possible to use the lift and traction at the same time CAUTION Risk of the load tilting The pallets to be used must be in good condition WARNING Always adapt your driving to the ground condi tions uneven surfaces etc particularly hazar dous working areas and the load CAUTION To prevent the bottom of the lifting system from scraping the ground always raise the load arm...

Page 28: ...f the truck has not been used for some time position the button in the holding ﬁxture then turn to the right Standby If the joystick has not been activated for 10 minutes the truck switches to standby mode To start it up again press the button A and then reset it 24 1130 801 15 02 EN 11 2012 ...

Page 29: ...on correctly holding ﬁxture B Removing the button safety Remove the button when the truck is no longer in use C Releasing the button Turn the button 90 to the right The button is locked and cannot be removed D Starting the truck up again Pull the emergency stop button The truck is in operation The button cannot be removed 1130 801 15 02 EN 11 2012 25 ...

Page 30: ...ward travel reverse travel On a pallet truck the conventional controls for the drive direction are Forward gear 5 Tiller direction Reverse gear 6 Fork arm direction Forward gear tiller direction Tilt the tiller 1 26 1130 801 15 02 EN 11 2012 ...

Page 31: ...rd travel reverse travel Pull the joystick 2 towards you A with your thumb Reverse gear fork arm direction Tilt the tiller 1 Push the joystick 2 towards the fork arms B with your thumb 1130 801 15 02 EN 11 2012 27 ...

Page 32: ...4 Use Safety devices Safety devices Emergency stop button Press button 3 Safety reverser Press button 4 Horn Press button 5 28 1130 801 15 02 EN 11 2012 ...

Page 33: ...ust always be in reverse with the load uphill Without a load we recommend that you go up a slope forwards Descending slopes Travel down slopes must always be forwards with the load uphill Without a load we recommend that you descend a slope forwards In all cases you must travel at a very low speed and brake gradually CAUTION Never park the truck on a slope Never make a U turn or take shortcuts on ...

Page 34: ...4 Use Use on a slope Tilt the tiller into the driving position Release the joystick to apply the parking brake Characteristics Percentage Load 8 maximum 500 kg 30 1130 801 15 02 EN 11 2012 ...

Page 35: ... excessive speed when overriding kerbs and other obstacles Reduce your speed accordingly When climbing a kerb always travel with the forks trailing Recommended maximum obstacle clear ance with a speed of less than 2 km h Direction tiller Load in kg height in mm 150 70 300 50 500 45 1130 801 15 02 EN 11 2012 31 ...

Page 36: ...the opposite direction until the truck comes to a stop Then release the joystick Automatic braking Release the joystick Counter current braking is engaged auto matically until the truck comes to a stop Disc brake The disc brake 6 is activated by the tiller in upper position A in lower position B In both cases the truck is immobilised 32 1130 801 15 02 EN 11 2012 ...

Page 37: ...Use 4 Raising Raising Fork arms lifting Move the joystick 7 to the right A Fork arms lowering Move the joystick 7 to the left B 1130 801 15 02 EN 11 2012 33 ...

Page 38: ...rrow space between them to prevent them from catching Before picking up a load Ensure that its weight does not exceed the truck s capacity You must also make sure that the load is stable well balanced and centred between the load arms in order to avoid dropping any part of the load Check that the width of the load is compati ble with the width of the load arms CAUTION Load too heavy If the load ex...

Page 39: ...he load in front Raise the load a few centimetres from its support Move the load out slowly and in a straight line Transporting a load Always drive forwards for optimum visibility When carrying a load on a slope always climb and descend with the load uphill never travel across the slope or make a U turn Reverse travel must only be used for depositing a load since visibility in this direction is re...

Page 40: ...ight line Raise the load arms again several centime tres CAUTION Be careful to keep clear of other loads at the side of or behind the truck Before leaving the machine CAUTION Always stop the machine on level ground away from trafﬁc routes Ensure the load arms are in the lower position Stop the truck and remove the emergency stop switch In the event of prolonged stoppage discon nect the battery con...

Page 41: ...ned against the battery compartment B The height of the pallet must be between 100 and 120 mm We do not recommend that you weigh the load when the pallet is crosswise 1 2 Use A In order to be able to estimate the weight of the load the forks must be imperatively in the lower position The CiTi logo appears on the display B To assess the weight of the load you must raise the forks without stopping C...

Page 42: ...eems incorrect retake the measurement If the problem persists 1 Check the weight of the pallet with cali brated scales 2 Repeat calibration using the Resetting to zero function see chapter 1 4 3 If this is unsuccessful please contact our after sales service 1 4 Resetting to zero function This function allows you to reset to zero NOTE Several rules must be observed when reset ting to zero There sho...

Page 43: ...ription A EEEE Load weighed 500 kg or not centred B Warning weight symbol message batt Battery too weak too old or unbalanced CAUTION Risk of incorrect weight In order to ensure accurate measures the installa tion of accessories on the moving parts of the truck is forbidden The truck should be used within the temperature range indicated in the truck s operating instructions The use of the lifting ...

Page 44: ...ty Open the battery outside the authorised networks dismantle the battery blocks or the cells Please note that the alkaline electrolyte is inside and that exposure to this electrolyte can be dangerous Short circuit the battery for example by placing a metal cell in the connector Discharge the battery in abnormal conditions Expose the battery to high temperatures This could result in the cell and b...

Page 45: ... battery variation when operating in cycles The battery s total capacity decreases over the course of its life NOTE The last battery discharge value measured is updated if a complete cycle is initiated full charge full discharge It is important to fully discharge the battery on a regular basis once a month for example in order to obtain the most accurate relative value possible for the battery cha...

Page 46: ...e battery charge status via a maintenance charge If the battery cannot be stored connected to a charging current it must be disconnected and stored in a dry place at a constant tempera ture The battery can be stored for up to six months in a location with an ambient temperature of 25 35 C and a relative humidity of 65 42 1130 801 15 02 EN 11 2012 ...

Page 47: ...ne with battery see technical speciﬁcations Remove the load before slinging the truck Disconnect the battery connector Attach the lifting device DANGER Danger to life Personnel must not stand under or near the truck when it is being lifted Check that the battery is locked in position CAUTION Deterioration or destruction of the equipment Do not sling the truck by the control unit tiller 1130 801 15...

Page 48: ...sition use the following procedure Open the battery cover Use the handle 1 and the adjustment rod 4 Remove the display Position the handle and rod assembly at the same height as the lifting system Turn the assembly to the left to lower the load Releasing the brake NOTE The brake is applied if the truck is not supplied by the battery Open the battery cover Take hold of the handle 1 and the screw 2 ...

Page 49: ...ransporting the machine If the truck has to be transported make sure that it is properly chocked and protected against bad weather Storage If the machine is to be taken out of service for an extended period it will be necessary to remove the battery and recharge it at least once a month lower the fork arms Raise the truck on chocks to avoid the tyres becoming ﬂat 1130 801 15 02 EN 11 2012 45 ...

Page 50: ...4 Use Towing 46 1130 801 15 02 EN 11 2012 ...

Page 51: ...5 Maintenance ...

Page 52: ...or capacity S2 20 minutes 500 Maximum obstacle clearance speed km h 2 500 Recommended obstacle clearance height mm 70 150 Recommended obstacle clearance height mm 50 300 Recommended obstacle clearance height mm 45 500 The batteries wheels and tires are wearing parts These components must be checked regularly 48 1130 801 15 02 EN 11 2012 ...

Page 53: ...rn to the right a quarter turn NOTE Observe the direction of the button Disconnecting the battery connector Open the battery cover Pull the unlock button 3 towards you Turn the battery connector 4 a quarter turn towards the left Disconnect the battery connector 4 by pulling it towards you 1130 801 15 02 EN 11 2012 49 ...

Page 54: ...ect the charger cord to the battery and connect the charger power plug to the power socket Diode colour Battery status Comment Yellow Initialisation rapid charging Check that the voltage is sufﬁcient for charging and that the temperature is within the speciﬁed range 10 C 40 C Charging may take longer if the temperature exceeds 50 C The charging time varies depending on the battery charge status 50...

Page 55: ...enance charging Equalisation charging is complete the battery can supply 100 of its capacity It is recommended that the battery be left in this condition until the next time it is used Flashing red in quick suc cession Fault Fault detected during charging The battery cannot be used Main fuse The 25 A main fuse 1F1 protects the control circuit In the event of a problem change the fuse by pulling it...

Page 56: ...5 Maintenance Main fuse 52 1130 801 15 02 EN 11 2012 ...

Page 57: ...6 Technical speciﬁcation ...

Page 58: ...6 Technical speciﬁcation Technical datasheet Technical datasheet 54 1130 801 15 02 EN 11 2012 ...

Page 59: ...T CiTi One 2 11 Kerb weight 10 kg 5 Ah 98 2 12 Kerb weight 10 kg 9 Ah 99 2 13 Kerb weight 10 kg 15 Ah 102 2 2 Load per laden axle operator side load side 10 kg Load for 5 Ah for the fork arms drive wheel 224 374 2 3 Load per unladen axle operator side load side 10 kg for wheels drive wheel 71 27 WHEELS CiTi One 3 1 Wheels rubber wheels drive wheel rubber 3 2 Drive wheel sizes Øxl mm Ø 310 85 3 3 D...

Page 60: ...min Wa mm 1387 1321 1187 1121 PERFORMANCE DATA CiTi One 5 1 Driving speed laden min unladen max km h 4 5 6 5 2 Lifting speed laden min unladen max 10 cm s 3 7 5 4 5 3 Lowering speed laden min unladen max 10 cm s 4 9 5 8 5 7 Capacity on a slope laden 5 minutes 8 5 81 Clearing obstacles see chapter 4 Authorised clearing of obstacles 5 82 Authorised speed of clearing obstacles km h 2 5 9 Acceleration...

Page 61: ...pacity discharge in 5 h V Ah 36 15 Ah 6 5 Battery weight 5 Ah 9 Ah 15 Ah kg 6 4 7 10 5 6 6 Energy consumption according to standardised VDI 2198 cycle kWh 0 06 MISCELLANEOUS CiTi One 8 1 Electronic traction controller 8 4 Noise level at operator s ear dB A 60 1130 801 15 02 EN 11 2012 57 ...

Page 62: ...6 Technical speciﬁcation Technical datasheet 58 1130 801 15 02 EN 11 2012 ...

Page 63: ...7 Diagrams ...

Page 64: ... 2 1 1 2 3 2 6 10 7 1 3 2 5 6 7 2 3 BN 0 14 BN 0 14 1 2 3 BN 2 BK 2 GY 2 BK 2 RD 4 BK 4 2 1 3 CAN H 5v CAN L WH WH 0 75 GN 0 75 0v 5v 0v 0v 4 2X1 7S1 2M1 1M1 1A1 1F1 25A X1 X1 G1 6P4 6X1 6X1 1S4 RD 2 4 0v 2B1 YE 4 GN 5 X6 M GY 0 75 1X1 2 BU 0 75 3 BN 0 75 4 RD 4 1 BN 0 75 2 BN 0 75 1B3 BN 0 75 1B4 Y1 2 1 X1 WH BN 6 YE 0 75 0v 1 BK 0 75 5v BU GY 4 1 0v 5v U1 V1 W1 8 0v 1 2 BU 0 14 BU 0 14 2X14 7X1 ...

Page 65: ...ch 25 27 4S1 Warning horn switch 21 7S1 Emergency stop ignition lock 17 X1 Battery male connector 12 75 77 1X2 Traction motor connector 26 27 28 1X3 Setting connector for controller control 22 31 1X4 Tiller foot connector 24 28 1X5 Control module connector 30 52 2X1 Lift controller connector 40 42 2X14 Upper lower cut off connector 45 60 4X1 Tiller foot connector 20 22 6X1 Indicator system connect...

Page 66: ...7 Diagrams Circuit diagram 62 1130 801 15 02 EN 11 2012 ...

Page 67: ...h Functions of the on off button emergency stop 25 G General views Controls 17 Truck modules 16 H Horn Safety devices 28 I Identiﬁcation label 15 Impermissible use 3 Installation and ﬁrst use 40 L Labels 14 Legal requirements for placing on the market 6 M Main fuse Changing the fuse 51 O Operating instructions 23 R Raising 33 Recharging the battery with the charger Battery recharge 50 Recommended ...

Page 68: ...Index g T Technical datasheet 54 Technical description 5 Towing 44 Transporting the machine 45 U Use on a slope 29 W Warnings 4 Working with loads 34 Y Your truck 2 64 1130 801 15 02 EN 11 2012 ...

Page 69: ......

Page 70: ...1130 801 15 02 EN 11 2012 ...

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