Operating instructions
EN
Air-cooling units for water-cooled welding torches
Cool 2
099-008600-55801
Observe additional system documents!
29.08.2017
Page 1: ...Operating instructions EN Air cooling units for water cooled welding torches Cool 2 099 008600 55801 Observe additional system documents 29 08 2017...
Page 2: ...use please contact your sales partner Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall b...
Page 3: ...12 5 1 1 Connecting the supply lines 13 5 2 Transport and installation 13 5 2 1 Machine cooling 13 5 2 2 Ambient conditions 13 5 2 2 1 In operation 13 5 2 2 2 Transport and storage 13 5 2 3 Welding t...
Page 4: ...Contents Notes on the use of these operating instructions 4 099 008600 55801 29 08 2017 7 3 Fixing the pump shaft coolant circuit 21 8 Technical data 23 8 1 LINDE ARCLINE Cool 2 23...
Page 5: ...erved to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin...
Page 6: ...off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal light flashes gr...
Page 7: ...l other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding syste...
Page 8: ...ert personnel Do not improperly modify or convert the equipment 3 1 Applications These cooling modules are designed solely for cooling welding torches We can only guarantee smooth and trouble free ope...
Page 9: ...which have not been explicitly authorised by the manufacturer this declaration shall be voided An original document of the specific declaration of conformity is included with every product 3 2 3 Servi...
Page 10: ...1 Front view Figure 4 1 Item Symbol Description 0 1 Screw connector Connects cooling module and welding machine 2 Coolant tank cap 3 Coolant tank 4 Quick connect coupling red Coolant return from the...
Page 11: ...08 2017 11 4 2 Rear view Figure 4 2 Item Symbol Description 0 1 Connector plug 4 pole Cooling unit voltage supply 2 Connector plug 8 pole Cooling unit control lead 3 Automatic cut out of coolant pump...
Page 12: ...ked Attention must be paid to cleanliness and correct installation when mounting a power source with a cooling module The cooling module could become loose if not properly mounted thereby causing seri...
Page 13: ...equipment damage Observe the ambient conditions Keep the cooling air inlet and outlet clear Observe the minimum distance of 0 5 m from obstacles 5 2 2 Ambient conditions T he machine must not be oper...
Page 14: ...erview of coolants Do not mix different coolants When changing the coolant the entire volume of liquid must be changed Dispose of the coolant in accordance with local regulations and the material safe...
Page 15: ...be disconnected The cooling modules pump and fan are controlled by the welding machine only The welding machine automatically detects and displays a lack of coolant see the welding machine operating...
Page 16: ...fall below the min mark If there is less coolant in the coolant tank than the minimum required you may need to vent the coolant circuit In this case the welding machine will automatically shut down t...
Page 17: ...der warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When re...
Page 18: ...Gas tubes and their switching equipment solenoid valve Gas cylinder securing elements Check correct mounting of the wire spool Check that all screw and plug connections and replaceable parts are secu...
Page 19: ...ste Observe the local regulations regarding disposal 6 4 1 Manufacturer s declaration to the end user According to European provisions Directive 2012 19 EU on Waste of Electrical and Electronic Equipm...
Page 20: ...he material and process gas in use is a fundamental requirement for perfect operation Please observe the welding machine operating instructions Legend Symbol Description Fault Cause Remedy Coolant err...
Page 21: ...d void in the event of unauthorised interference Appoint only skilled persons for repair work trained service personnel Risk of injury from electrical voltage Voltages can cause potentially fatal elec...
Page 22: ...machine at the main switch Insert a plain slot screwdriver with a maximum tip width of 6 5 mm through one of the openings and place in the centre of the pump shaft Turn the screwdriver clockwise until...
Page 23: ...Cool 2 Supply voltage from the welding machine 400 V Mains frequency 50 60 Hz Cooling capacity 900 W 1 l min Max flow rate 5 l min Max coolant outlet pressure 3 5 bar Max tank capacity Approx 4 l App...
