Lincoln Global INVERTEC V350-PRO Operator'S Manual Download

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INVERTEC

V350-PRO

OPERATOR’S MANUAL

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IM731-C

October, 2007

Safety Depends on You

Lincoln  arc  welding  and  cutting
equipment  is  designed  and  built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful  operation  on  your  part.

NOT  INSTALL,  OPERATE  OR
REPAIR  THIS  EQUIPMENT
WITHOUT  READING  THIS
MANUAL  AND  THE  SAFETY
PRECAUTIONS  CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

ARNING

AVISO DE

PRECAUCION

ATTENTION

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NIN

AMPS

VOL

WELD TERMINALS

SELECT

OUTPUT

HOT ST

ART

ARC CONTROL

-4

-2

-6

-10

ISP

+10

-8

SELECT

CC-STICK 7018

CC-STICK 6010

TIG GT

-WIRE

-FLUX CORED

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

NRTL/C

Summary of Contents for INVERTEC V350-PRO

Page 1: ... qu am era t Lo rem ips um do lor sit am et co ns ec tet ue r ad ipi sc ing Lo rem ips um do lor sit am et co ns ec tet ue r ad ipi sc ing eli t ed dia m no nu mm y nib h eu ism od tin cid un t ut eli t ed dia m no nu mm y nib h eu ism od tin cid un t ut lao ree t do lor e ma gn a ali qu am era t lao ree t do lor e ma gn a ali qu am era t Lo rem ips um do lor sit am et co ns ec tet ue r ad ipi sc ...

Page 2: ... WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is availab...

Page 3: ...ter for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produ...

Page 4: ... easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not wel...

Page 5: ... et non inflammables 4 Des gouttes de laitier en fusion sont émises de lʼarc de soudage Se protéger avec des vêtements de protection libres de lʼhuile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier 6 Eloigne...

Page 6: ...ecially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at ...

Page 7: ...ons B 9 Recommended Processes B 9 _______________________________________________________________________ Accessories Section C Options Accessories C 1 Construction Version C 1 Factory and Advance Process Version C 1 Field Installed Options C 1 Quick Disconnect Plugs C 1 ________________________________________________________________________ Maintenance Section D Safety Precautions D 1 CAPACITOR ...

Page 8: ... 27 26 23 18 Line Cord AWG 2 4 6 8 8 6 6 8 8 8 8 8 8 Maximum Fuse size 125A 125A 80A 70A 50A 80A 80A 70A 50A 50A 50A 50A 35A RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT OUTPUT CABLES CONNECTIONS AND LIMITATIONS Recommended Fuse Sizes Base On The U S National Electrical Code And Maximum Machine Outputs Input 50 60 Hz Recommended Note 1 Not rated is indicated by 4 xʼs in the box o...

Page 9: ...h Depth Weight with Cord Construction and Factory 14 8 373mm 13 3 338mm 27 8 706mm 81 0 Lbs 36 7 Kg Advanced Process 14 8 373mm 13 3 338mm 27 8 706mm 81 5 Lbs 37 0 Kg and Rack PHYSICAL DIMENSIONS TEMPERATURE RANGES STORAGE TEMPERATURE RANGE 40 C to 40 C OPERATING TEMPERATURE RANGE 20 C to 40 C ...

Page 10: ...it ed diam nonum my nibh euism od tincidu nt ut elit ed diam nonum my nibh euism od tincidu nt ut laoree t dolore magna aliqua m erat laoree t dolore magna aliqua m erat Lorem ipsum dolor sit amet conse ctetue r adipis cing Lorem ipsum dolor sit amet conse ctetue r adipis cing elit ed diam nonum my nibh euism od tincidu nt ut elit ed diam nonum my nibh euism od tincidu nt ut laoree t dolore magna ...

Page 11: ...the other terminal Set the meter polarity switch on the front of the Invertec to coincide with wire feeder polarity used The wire feeder will now display the welding volt age If a remote control such as K857 is to be used with the LN 742 the remote can be connected directly to the 6 pin MS style connector on the front of the Invertec or use a K864 adapter to connect the LN 742 and the remote to th...

Page 12: ...an example with two machines set up in parallel for a 400 amp proce dure each machine should be set to deliver approxi mately 200 amps not 300 amps from one and 100 amps from the other This will minimize nuisance shutdown conditions In general more than two machines in parallel will not be effective due to the voltage requirements of procedures in that power range To set machine outputs start with...

Page 13: ... on a 10 minute cycle It is also rated at 300 amps 100 duty cycle OPERATIONAL FEATURES and CONTROLS UPPER CONTROL PANEL 1 AMPS Meter Prior to STICK or TIG operation current flow the meter displays preset current value either 2 amps or 3 e g 3 amps on 100 whichever is greater Prior to CV operation the meter displays four dash es indicating non presettable AMPS During welding this meter displays act...

Page 14: ...nded for most SMAW applications and Arc Gouging Arc Gouging Setting the output of the Stick Soft mode to 425 amps and or setting the arc control to 9 5 or above will enable the arc gouging mode The actual output current will depend on the size of car bon used The recommended maximum size carbon is 5 16 7 9mm The Hot Start control regulates the starting current at arc initiation Hot Start can be ad...

Page 15: ... Terminals are in Remote then the solenoid will open when the arc start switch is closed The solenoid will close after the arc switch has been opened and the post flow time expired If the Weld Terminals are turned ON then the sole noid will open when the electrode is touch to the work The electrode needs to remain in contact with the work to allow for gas coverage before attempting to start the ar...

Page 16: ... of the wire feeder in inches per minute The Volts window will have SPd displayed indicating Wire Feed Speed Once current starts flowing and during the 5 second Hold feature the displays will show amps and volts Pulse Mode features that are displayed while selecting a Welding pulse mode are listed below Steel 030 035 045 052 Argon Blends Stainless Steel 030 035 045 Argon Blends Helium Argon Blends...

Page 17: ...the arc length is too short turn the Output knob up If the arc length is too long turn the Output knob down The Arc Control which is displayed in the right digital window can be used to fine tune the arc length and characteristics 5 After all adjustments have been made press and hold the Memory button until the display changes The right and the left window will display a memory position lets say M...

Page 18: ...rt with low OCV Mid to Max range High frequency assisted starting with adjustable OCV up to 70 volts GMAW CV 10 45 volts The GMAW CV mode is the best selection for general MIG welding Metal core and gas shielded applications Arc Control Pinch Min min pinch softest arc Max max pinch crispest arc FCAW SS 10 45 volts The FCAW SS mode is designed for Self Shielded Innershield products that require tig...

Page 19: ...is similar to the Power Wave series As Arc Control is increased the frequency is increased and the background reduced Decreasing Arc Control will reduce frequency and increase background current Arc Control acts to fine tune the arc plasma to the specific application Preferred gas selections Steel Argon Blends Argon with CO2 additions from 2 to 20 or Oxygen additions from 2 to 5 Stainless Argon Bl...

Page 20: ...ed to any of the MS style connectors the WELD TERMINAL control will default to REMOTE If there are not any remote control devices attached the WELD TERMINAL control will default to ON CC Stick modes The remote will default to only the 6 pin MS style connec tor if a remote is connected to it The WELD TERMINAL control will default to ON with or without a remote connected Types of Remote OUTPUT CONTR...

Page 21: ... at 2 amps and is protected by a 3 5 amp breaker 42 VAC supply is rated at 5 5 amps and is protected by a 10 amp breaker 24 VAC supply is rated at 5 5 amps and is protected by a 10 amp breaker LIMITATIONS The V350 Pro is not recommended for processes other than those listed The V350 Pro can only be used with the recom mended equipment and options RECOMMENDED PROCESSES Properly equipped the Inverte...

Page 22: ... LN 7 GMA K1559 1 K1564 1 LN 10 K1499 1 K1521 1 DH 10 K1587 1 Cobramatic Not recommended for pulse welding FIELD INSTALLED OPTION ALL VERSIONS K1762 2 TIG Gas Control Kit K1763 1 Advanced Process Panel INVERTEC V350 PRO QUICK DISCONNECT PLUGS A quick disconnect system is used for the welding cable connections The K852 70 is designed to accept a welding cable size of 1 0 to 2 0 1 Remove 25mm 1 in o...

Page 23: ...oved Thermal Protection Thermostats protect the machine from excessive operating temperatures Excessive temperatures may be caused by a lack of cooling air or operating the machine beyond the duty cycle and output rating If excessive operating temperature should occur the thermostat will prevent output voltage or current The meter will remain energized during this time Thermostats are self resetti...

Page 24: ...SIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Auth...

Page 25: ...t or duty cycle is too high Reduce output current duty cycle or both 3 There is internal damage to the power source Contact an autho rized Lincoln Electric Service facil ity 1 Make certain that the power switch is in the ON position 2 The circuit breaker in the recon nect area may have opened Reset Check input voltage sec tion below 3 Input voltage selection made improperly Power down check input ...

Page 26: ... power to wire feeder 1 Check for proper fan operation If fan is not operating correctly the CB 2 amp breaker may have opened Check for an overload on the 115VAC Blow air in rear lou vers to remove dirt from around fan 2 Check for material blocking intake or exhaust louvers 3 Blow air in the rear louvers to clear dirt from the fan 1 Check circuit breakers by the wire feeder receptacles on the rear...

Page 27: ...litch on the primary over Check the machine Self clearing as current fault interrupt possibly ground condition ceases caused by noise or a signal level If problem persists misc hardware fault 1 contact an authorized Lincoln Field Service Shop 43 CAP delta CAP A and B are out Check input power of balance reconnect to make sure the machine is connected for the input power being supplied 44 Main CPU ...

Page 28: ...r the initial three second period are displayed for 1 sec ond each Weld mode is changing A constant voltage weld mode is selected machine output is off The numeric value in the right display is the work point A constant current weld mode is selected machine output is off The numeric value in the left display is either the work point or a work point limit depending on the weld mode and remote confi...

Page 29: ...E S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E C A B L E R E C E P T A C L E 6 S O C K E T C A B L E R E C E P T A C L E 1 4 S O C K E T T O 1 L N 7 W I R E F E E D E R S T O 1 K 8 5 7 R E M O T E C O N T R O L 2 K 9 6 3 H A N D A M P T R O L 3 K 8 7 0 F O O T A M P T R O L K 8 6 4 S T R A I G H T P L U G 1 4 P I N T O P O W E R S O U R C E K 8 7 6 C A B L E R E C E P T A C L E 6 S ...

Page 30: ... w i r e f e e d e r ELECTRIC SHOCK CAN KILL I N V E R T E C W I T H 1 1 5 V A C S 1 9 4 0 4 N A W E L D I N G C A B L E M U S T B E S I Z E D F O R C U R R E N T A N D D U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R...

Page 31: ... R O L C A B L E E F D A B C 7 7 7 6 7 5 S P A R E 4 2 2 1 8 2 8 1 4 2 4 1 G N D 3 1 3 2 N D N D R E M O V E 6 P I N P L U G F R O M K 4 3 2 C A B L E I N O R D E R T O C O N N E C T K 8 6 7 P L U G L A B E L E A C H L E A D A T H R U F A S T H E Y A R E R E M O V E D F R O M 6 P I N P L U G N E N E S P L I C E L E A D S A N D I N S U L A T E O n l y q u a l i f i e d p e r s o n s s h o u l d i n...

Page 32: ... A C 5 5 A M P 1 1 5 V A C 2 A M P I N V E R T E C F R A M E C O N N E C T I O N N D N D F O R W I R E F E E D E R S T H A T R E T U R N A S I G N A L F O R W E L D I N G O U T P U T U S E I S O L A T I O N R E L A Y T O C L O S E L E A D S 2 4 2 4 T O K 8 6 7 E L E C T R O D E C A B L E W I R E F E E D E R V O L T M E T E R C O N N E C T I O N C O N N E C T S T O W O R K T E R M I N A L O F I N V...

Page 33: ...U T Y C Y C L E O F A P P L I C A T I O N N B D I A G R A M S H O W S E L E C T R O D E P O S I T I V E T O C H A N G E P O L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E T O W O R K 1 4 P I N A M P H E N O L E L E C T R O D E C A B L E T O L N 2 5 L N 2 5 W I T H K 4 3 1 O P T I O N K 4 3 2 R E M O T E C O N T R O L C A B L E ...

Page 34: ...L A R I T Y T U R N P O W E R O F F R E V E R S E E L E C T R O D E A N D W O R K C A B L E A T P O W E R S O U R C E E L E C T R O D E C A B L E T O L N 7 T O W O R K 1 4 P I N A M P H E N O L L N 7 C O N T R O L B O X P O W E R S O U R C E I N V E R T E C K 8 6 4 K 4 8 0 7 I N P U T C A B L E 1 4 P I N A M P H E N O L K 8 5 7 R E M O T E C O N T R O L K 9 6 3 H A N D A M P T R O L K 8 7 0 F O O ...

Page 35: ... It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Page 36: ... It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number ...

Page 37: ...RINT F 9 INVERTEC V350 PRO M19527 6 01 14 79 12 44 3 44 21 06 27 82 5 50 10 00 MOUNTING HOLE LOCATIONS 13 10 1 4 20 NUT 4 PLACES NOTE MOUNTING SCREWS CANNOT PROTRUDE MORE THAN 0 5 INCHES INSIDE THE MACHINE 3 50 11 84 ...

Page 38: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Page 39: ... gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entretien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

Page 40: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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