Lincoln Electric TITAN 701 II Series Operating Manual Download Page 1

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IM 6008A

February 2007

OPERATING MANUAL

THE LINCOLN ELECTRIC COMPANY

(AUSTRALIA) PTY. LTD.

A.B.N. 36 000 040 308

SYDNEY. AUSTRALIA

A Subsidiary of

THE LINCOLN ELECTRIC CO. U.S.A.

Associated Subsidiaries in Australasia, Asia, Canada, Europe, North and South America.

THE WELDING EXPERTS

SAFETY DEPENDS ON YOU

Lincoln Electric welders are designed and built with safety in mind. However, your overall safety can be

increased by proper installation and thoughtful operation on your part. Read and observe the general safety

precautions on page 2 and follow specific installation and operating instructions included in this manual.

Most importantly, think before you act and be careful.

TITAN

701 Series II

Part No: K32016-2

Summary of Contents for TITAN 701 II Series

Page 1: ...a THE WELDING EXPERTS SAFETY DEPENDS ON YOU Lincoln Electric welders are designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful opera...

Page 2: ...d the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b FUMES A...

Page 3: ...tart engine until fumes have been eliminated d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and al...

Page 4: ...elding can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker r...

Page 5: ...protection measures h The time of the day that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and othe...

Page 6: ...s Deutz 3 cylinder High Idle 1890 2 83L 12VDC battery Fuel 95L F3L912 33kw 44 HP Full Load 1800 173 cu in Starter 25 US gal Diesel Engine 1800 RPM Bore x Stroke Oil 9 0L 100mm x 120mm 2 4 US gal 3 94...

Page 7: ...right and 45 degrees left If the engine is to be operated at an angle provisions must be made for checking and maintaining the oil level at the normal FULL oil capacity in the crankcase When operatin...

Page 8: ...l the fuel tank with clean fresh diesel fuel The capacity of the fuel tank is approx 95 litres See engine Operator s Manual for specific fuel recommendations Running out of fuel may require bleeding t...

Page 9: ...of the welder Auxiliary Power Receptacles The auxiliary power capacity of the TitanTM 701 II is 3 4kVA of 60Hz single phase power protected by a circuit breaker The auxiliary power capacity in watts i...

Page 10: ...tanTM 701 II provides excellent constant current DC welding output for stick SMAW and TIG GTAW welding scratch start Innershield FCAW SS Outershield FCAW G and Metal Core welding In addition the Titan...

Page 11: ...IM 6008A TitanTM 701 Series II Page 11 NOTES...

Page 12: ...s II IM 6008A Controls and Settings All welder and engine controls are located on the case front panel Refer to Figure B 1 and the explanations that follow Figure B 1 Case Front Panel Controls 7 1 10...

Page 13: ...RATION section later in this chapter 9 FINE OUTPUT CONTROL The Fine Output Control provides for the final adjustment to the welding current selection 230V power zone indicates where welding output on...

Page 14: ...ngine starts 7 Check that the engine protection and battery charging lights are off The engine protection light is on after starting the engine will shutdown in a few seconds Investigate any indicated...

Page 15: ...he K930 2 TIG Module operating manuals for complete instructions on installation operation and maintenance When using the TIG Module the OUTPUT control on the TitanTM 701 II is used to set the maximum...

Page 16: ...ase receptacle The auxiliary power capacity is 3 400 watts of 60 Hz single phase power The auxiliary power capacity rating in watts is equivalent to volt amperes at unity power factor The maximum perm...

Page 17: ...not provided with kit Cannot be used with K1858 1 Service Indicator Kit at the same time K32026 1 115V outlet kit K32019 1 Volt Ampmeter Kit Allows monitoring of weld current and voltage K899 1 SPARK...

Page 18: ...System Refer to Table D 1 at the end of this section for various engine maintenance components Air Filter The air filter element is a dry cartridge type It can be cleaned and reused however damaged e...

Page 19: ...he O ring 9 Screw on the cap ring and tighten hand tight 10 Remember to open the fuel shutoff valve lever in line with the hose before starting the engine Water Separator Element The water separator e...

Page 20: ...must be observed Failure to observe the proper polarity could result in damage to the charging circuit The positive battery cable has a red terminal cover 2 If the battery requires charging from an ex...

Page 21: ...52 AC A302C Cooling Blower Belt Lincoln T13536 3 Gates 7585 Oil Filter Element Deutz 1174418 Purolator PER2168 Napa 1820 Fram PH3776 Fuel Filter Element Deutz 1174423 Purolator PC42 Napa 3358 Fram P41...

Page 22: ...tates to contact your local Lincoln Authorised Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorised Field Se...

Page 23: ...High oil temperature under load Engine runs rough 1 Dirty fuel or air filters may need cleaned replaced 2 Water in fuel Engine will not shut off 1 Fuel Shutdown solenoid not functioning properly link...

Page 24: ...Page 24 TitanTM 701 Series II IM 6008A 26 472 Operation Manual 912...

Page 25: ...ive ignition ignition systems high electrical voltage You must avoid contact at all times Unauthorized engine modifications will in validateanyliabilityclaimsagainstthemanu facturer for resultant dama...

Page 26: ...Page 26 TitanTM 701 Series II IM 6008A...

Page 27: ...IM 6008A TitanTM 701 Series II Page 27 Index...

Page 28: ...Page 28 TitanTM 701 Series II IM 6008A General...

Page 29: ...IM 6008A TitanTM 701 Series II Page 29 2 1 Model Engine Description...

Page 30: ...Page 30 TitanTM 701 Series II IM 6008A Engine Description 2 2 Engine Illustrations...

Page 31: ...IM 600A Titan 701 Page 31 2 3 Luce Oil Circuit Engine Description 2 4 Fuel System Schematic...

Page 32: ...Page 32 TitanTM 701 Series II IM 600A Engine Description 2 5 Engine Cooling...

Page 33: ...IM 6008A TitanTM 701 Series II Page 33 3 1 Commissioning Engine Operation...

Page 34: ...Page 34 TitanTM 701 Series II IM 6008A Engine Operation 3 1 Commissioning...

Page 35: ...IM 600A TitanTM 701 Series II Page 35 3 2 Starting Engine Operation 3 3 Monitoring Systems Engine Operation...

Page 36: ...Page 36 TitanTM 701 Series II IM 600A Engine Operation 3 4 Stopping...

Page 37: ...IM 6008A TitanTM 701 Series II Page 37 3 5 Operating Conditions Engine Operations 0 25 901 1...

Page 38: ...Page 38 TitanTM 701 Series II IM 6008A Operating Media 4 1 Lube Oil 4 2 Fuel...

Page 39: ...g system 6 5 5 Fuel precleaner 6 2 2 Mountings 6 8 1 Flame glow plugs 4 6 8 3 Partial flow oil filter 6 1 4 Sheathed element heater plugs Injection valve The specified engine maintenance times are max...

Page 40: ...ssioning new and overhauled engines The maintenance jobs duly completed can be recorded in the above table Date Signature Stamp Date Signature Stamp Hours Hours 3000 3250 3500 3750 4000 4250 4500 4750...

Page 41: ...bs Routine Maintenance 6000 6250 6500 6750 7000 7250 7500 7750 8000 8250 8500 8750 5875 6125 6375 6625 6875 7125 7375 7625 7875 8125 8375 8625 The maintenance jobs duly completed can be recorded in th...

Page 42: ...Page 42 TitanTM 701 Series II IM 6008A Service and Maintenance 6 1 Lubrication System...

Page 43: ...IM 6008A TitanTM 701 Series II Page 43 6 1 Lubrication System Service and Maintenance...

Page 44: ...Page 44 TitanTM 701 Series II IM 6008A Service and Maintenance 6 2 Fuel System...

Page 45: ...IM 6008A TitanTM 701 Series II Page 45 6 3 Cooling System Service and Maintenance...

Page 46: ...Page 46 TitanTM 701 Series II IM 6008A Service and Maintenance 6 4 Combustion Air Filter 6 5 Belt Drives...

Page 47: ...IM 6008A TitanTM 701 Series II Page 47 6 6 Adjustments Service and Maintenance...

Page 48: ...date and rarely used today in kg l in B Baum grad Normal Tropics Normal Tropics Fully charged State of Charge Half charged recharge Discharged recharge immediately The gases emitted by the battery are...

Page 49: ...e battery terminals Replace defective bulb of the charge pilot lamp immediately Whenwashingtheengine coverupthealternator and regulator The habit of touching a lead against the frame to check whether...

Page 50: ...djust A Engine overheats Temperature monitor gives warning Replace R Engine gives poor performance Clean C Engine not firing on all cylinders Top up T Engine has little or no oil pressure Lower level...

Page 51: ...IM 6008A TitanTM 701 Series II Page 51 8 1 Preservation Engine Preservation...

Page 52: ...ca kg Engine power kW PS Speed 1 min Lubrication SAE oil Oil temperature in oil pan C Min oil pressure in warm condition 120 C at low idling speed rated speed bar Oil change quantity without filter c...

Page 53: ...42 00 6 56 6 55 14 63 37 30 45 38 63 10 23 38 CENTRE OF GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK 49 05 32 08 31 13 28 09 1 26 19 63 23 69 50 38 54 44 BOTTOM VIEW OF WELDER BASE 24 97 6 53 NOTE Th...

Page 54: ...Page 54 TitanTM 701 Series II IM 6008A NOTES...

Page 55: ...if its code number is not listed Contact the Service Department for any code numbers not listed Only those suffixes which require distinction from the basic codes are shown PARTS LIST AP222C AP222D AP...

Page 56: ...Page 56 TitanTM 701 Series II IM 6008A Casework Assembly AP 222C1 Operative Jan 2005 Supersedes NEW AM3863 A18 10 06M Airbox Details...

Page 57: ...4 x 16 3 16 Unc x 1 2 R H Screw AM3053 123 8 x 17 Door Support Rod S18095 1 8 x 18 Rubber Bumper T14882 8 x 19 Lever Latch S22075 4 x 21 Right Side Panel AL2804 1 x 22 RH Access Panel Assy AM3853 1 x...

Page 58: ...Page 58 TitanTM 701 Series II IM 6008A Casework Assembly AP 222C3 Operative Oct 2006 Supersedes NEW AM3863 A18 10 06M...

Page 59: ...Front Fixed Panel AL2803 1 x 28 LH Access Panel Assy AM3852 1 x 30 LH Rear Controls Screen AL2807 1 1 x 31 LH Engine Door AL2811 1 x Use only the parts marked X in the column under the heading number...

Page 60: ...Page 60 TitanTM 701 Series II IM 6008A General Assembly AP 222D1 Operative Oct 2006 Supersedes NEW AG1501 A25 10 06M...

Page 61: ...ew AM3053 219 4 x 30 5 16 Unc Nyloc Nut AM3055 107 4 x 33 1 4 Flatwasher S9262 98 6 x 35 1 4 Springwasher E106A2 6 x 37 1 4 Unc Hex Nut AM3055 90 2 x 38 Slide In Grommet S185 43 5 2 x 51 3 8 Flatwashe...

Page 62: ...Page 62 TitanTM 701 Series II IM 6008A General Assembly AP 222D3 Operative Oct 2006 Supersedes NEW AG1470 A22 12 04M...

Page 63: ...4327 1 x 43 Battery Tray Assy L8904 3 1 x 44 Air Cleaner Mtg Bracket M12407 2 x 45 1 4 Unf Hex Nut AM3055 89 2 x 46 Bridge Recitifier T13637 1 x 47 3 8 Unc Nyloc Nut AM3055 121 4 x 48 10ga 24 x 0 75 R...

Page 64: ...Page 64 TitanTM 701 Series II IM 6008A Engine Assembly AP 222E Operative Feb 2007 Supersedes NEW AG1500 A07 03 07M...

Page 65: ...x Hd Screw AM3054 211 4 21 5 16 Flatwasher S9262 121 3 22 5 16 UNC Hex Nut AM3055 104 2 23 Alternator AM3719 1 24 3 8 UNC Hex Nut AM3055 117 1 25 3 8 UNC x 2 25 Hex Hd Screw AM3053 274 1 26 3 8 Spring...

Page 66: ...Page 66 TitanTM 701 Series II IM 6008A Fuel Solenoid Assembly AP 222F Operative Feb 2007 Supersedes NEW A 47 47 P G K G H C G N M R K G L J 50 49 51 47 48 46 AG1500 A07 03 07M...

Page 67: ...x Screw Deutz 1 P M6 Hex Nut Deutz 1 R Spring Clip Deutz 1 46 Idle Stop AS4881 1 47 Idler Rod T14942 4 2 Lockwasher T9860 6 2 1 4 28 Lock Nut AM3055 89 2 48 Pivot Pin AS4884 1 49 Flatwasher S9262 103...

Page 68: ...Page 68 TitanTM 701 Series II IM 6008A Generator Assembly AP 222G Operative Feb 2007 Supersedes NEW AL2744 3 A21 03 07M...

Page 69: ...AN3055 157 1 12 5 16 Springwsher E106A14 4 13 5 16 18 x 7 8 Forming Screw S9225 22 4 14 Brush Holder Bracket AM3845 1 16 Bushing T12380 4 1 17 S T Screw Hex S8025 91 2 18 25in x 50in T C Screw Black S...

Page 70: ...Page 70 TitanTM 701 Series II IM 6008A Control Panel Assembly AP 222H Operative Jan 2005 Supersedes NEW AL2750 A8 09 04M...

Page 71: ...AG1468 4 1 x 12 Sealing Boot S22061 2 2 x 13 Screw Supplied with Hourmeter Supplied 2 x 14 5 32 UNC x 5 8 Rd Hd Screw AM3053 107 4 x 15 5 32 Dia Springwasher E106A9 4 x 16 5 32 UNC Hex Nut AM3055 66 4...

Page 72: ...Page 72 TitanTM 701 Series II IM 6008A Wiring Diagram AM 3730 A16 8 06M...

Page 73: ...IM 6008A TitanTM 701 Series II Page 73 NOTES...

Page 74: ...tion non operation or malfunction of any such battery CONDITION OF WARRANTY TO OBTAIN WARRANTY COVERAGE The purchaser must contact Lincoln or Lincoln s Authorised Service Facility about any defect cla...

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