Lincoln Electric Statiflex 800 Operator'S Manual Download Page 22

D-1

MAINTENANCE

MAINTENANCE

Have qualified personnel do the maintenance work. Turn
the power off before working inside the machine. In
some cases, it may be necessary to remove safety
guards to perform required maintenance.  Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete. Always
use the greatest care when working near moving parts.

Do not put your hands near the blower fan.  If a problem
cannot be corrected by following the instructions, take
the machine to the nearest Lincoln Field Service Shop.

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or
electrode with skin or wet clothing.

Insulate yourself from work and ground.

Always wear dry insulating gloves

FUMES and GASES can be dan-
gerous.

Use in open, well ventilated areas or
vent exhaust outside.

MOVING PARTS can injure.

Do not operate with doors open or
guards off.

Stop before servicing.

Keep away from moving parts.

Use of equipment with clogged filters can
cause fire.

NOTE: This manual clearly makes a distinction between service,
maintenance and repair jobs which have to be carried out by the
user and those which have to be exclusively carried out by well
trained and authorized service engineers.

DISPOSAL

After life of the product, dispose of product in
accordance with federal, state or local regulations.

Do not use compressed air or high pressure

 

water sprayer to clean LongLife filter

 

cartridge.

The product has been designed to function with minimal
maintenance. In order to guarantee optimal performance level,
periodic maintenance and cleaning activities are required and
described in this section.

Maintenance intervals can vary depending on the specific working
conditions, such as ambient conditions, welding consumables and
process(es), base material, coatings on base material and
operator procedure. Therefore, it is required that regular
inspection of the entire system is carried out. It is recommended a
thorough inspection of the system occurs at least once every year.

Observe the maintenance intervals given in
this manual.

Overdue maintenance can lead to additional costs for repair and
revisions and can render the warranty null and void.

Always use tools, materials, lubricants and service techniques
which have been approved by the manufacturer. Never use worn
tools and do not leave any tools in or on the product.

Regularly clean or replace the prefilter.

Replace the LongLife filter cartridge in time.

Periodically clean the inside and outside housing.

PERIODIC MAINTENANCE

The maintenance activities in Table D.1 indicated by [*] can be
carried out by the user; other activities are strictly reserved for
well trained and authorized service engineers.

When cleaning equipment or replacing
filter use personal protection equipment
(PPE) such as gloves, respirators and
protective clothing to protect against
overexposure to particulate. It is
recommended that a vacuum cleaner or wet methods be
used to clean up any loose particulate that is present in
the extraction arm. It is necessary to use a vacuum
cleaner with HEPA rated filtration.

WARNING

WARNING

ATTENTION

WARNING

STATIFLEX

®

800

Summary of Contents for Statiflex 800

Page 1: ...Filter Dual Arm 12842 w MERV 16 Filter Single Arm 12843 w MERV 16 Filter Dual Arm Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual Need Help Call 1 888 93...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...d to capture welding fume at or near the arc and filter conta minants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace...

Page 7: ...p www aws org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 millig...

Page 8: ...2 MODIFICATIONS B 2 OPERATION B 2 USE B 3 FILTER MAINTENANCE INDICATOR B 3 ACCESSORIES C 1 MAINTENANCE D 1 DISPOSAL D 1 PERIODIC MAINTENANCE D 1 DISPOSAL D 3 FILTER REPLACEMENT D 3 TROUBLESHOOTING E...

Page 9: ...CFM 1 250 M3 H STATIFLEX 800 DUAL ARM MAX 1 200 CFM 2 040 M3 H AT SIMULTANEOUS USE OF TWO SF2400 OPERATING CAPACITY EXTRACTOR TYPE LOW VACUUM HIGH VOLUME WEIGHT SINGLE ARM 270 LBS 122 KGS DUAL ARM 29...

Page 10: ...on Arm an LFA 4 1 13 ft Extraction Arm or an LTA 2 0 Telescopic Extraction Arm to form a complete extraction system Extension cranes in 7 ft and 14 ft lengths may also be used with the wall mounted sy...

Page 11: ...1 If parts are missing or damaged contact Lincoln Electric Automation Service 888 935 3878 UNPACKING DUAL ARM Check that the product package is complete The package should contain STATIFLEX 800 DUAL A...

Page 12: ...cket attached to the filter unit on the back side Loosen the screws 2 places on the bottom sides and take the wall mount bracket out Do not completely remove the screws These screws are required for s...

Page 13: ...R NON RETURN VALVE SF2400 SF4200 Mount the SF2400 fan Refer Figure A 7 and manual provided with the fan Maintain the axis alignment between the inlet of the Statiflex filter unit and outlet of the fan...

Page 14: ...t system performance 9 Recommended Recommended ft 2 75 m 8 5 ft 2 60 m 11 in 15 5 in FIGURE A 8 DUAL ARM SETUP SF4200 EXTRACTION FANS FAN COUPLING NON RETURN VALUE HOSE CLAMP HOSE 3 OFFSET FROM THE CE...

Page 15: ...power cord not included with the product thru the strain relief shown in Figure A 10 FIGURE A 10 The 3 conductor cable 1 conductor is a ground shall be sized for 5 amps at 115V and 25 amps at 230V The...

Page 16: ...iring diagram on page F 1 for more details FIGURE A 11 Tightening Torque 0 6 N m 5 3 lb in Step 5 Secure the main power cord by tightening the Strain relief Step 6 Reassemble the cover plate using all...

Page 17: ...1669 4 ARM ARM Input Power Input Power K1494 2 K1669 4 Input Power K1494 10 K1669 10 ARM ARM Input Power Input Power K1494 10 K1669 10 Input Power FIGURE A 12 ELECTRICAL CONNECTION SF2400 FIGURE A 13...

Page 18: ...f the welding fumes are blown directly through an extraction fan into the filter Therefore never connect the Statiflex 800 to the suction opening of the extraction fan Air containing gases and particl...

Page 19: ...its intended use and the instructions set forth in the user manual MODIFICATIONS Modifications of this product other than those specified in this manual are not allowed Modifications will void the pr...

Page 20: ...ning The indicator slowly moves from green to red as filter cartridge becomes saturated or clogged When the Filter Maintenance Indicator is red replace the LongLife filter cartridge See Filter Replace...

Page 21: ...2400 fan motor K1656 4 SF4200 fan motor K1669 4 Lamp Arc Sensor Kit for SF2400 fan K1669 10 Lamp Arc Sensor Kit for SF4200 fan K1494 10 starter overload switch for SF4200 fan not required if using opt...

Page 22: ...o function with minimal maintenance In order to guarantee optimal performance level periodic maintenance and cleaning activities are required and described in this section Maintenance intervals can va...

Page 23: ...ng a power washer X Filter Cartridges Check for damage and correct installation Replace if necessary X Dust drawers Check for damage and correct installation Replace if necessary X Empty the dust draw...

Page 24: ...before opening the door to allow the dust in the filter compartment to settle Remove the knob item A that hold the filter retaining plates item C in place Remove the plates and then remove the used f...

Page 25: ...For information about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the...

Page 26: ...maged or defective Contact Lincoln Authorized Service Facility MOTOR HUMS BUT NO SUCTION Motor capacitor defective or not connected Contact Lincoln Authorized Service Facility MOTOR STOPS AUTOMATICALL...

Page 27: ...WITCH 1 10 CABLE ASSEMBLY FRONT 1 11 CABLE ASSEMBLY TRANSFORMER 1 12 CABLE ASSEMBLY FUSE 1 13 CABLE ASSEMBLY SOLENOID 2 14 GROUND WIRE 1 15 REMOTE ASSEMBLY 1 X1 5 NOTES N A DISCONNECTING MEANS AND BRA...

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Page 30: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 31: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 32: ...advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer...

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