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Lincoln Electric OPTIMARC CV500P, Operator'S Manual, Page: 1 / 18

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Lincoln Electric OPTIMARC CV500P Operator'S Manual Download Page 1

 

Rev. 03 

 

IM7025-3 

Feb, 2018 

Rev. 03 

OPTIMARC

®

 

CV500P 

For use with machine Part Number K60129-1, Code 76343

 

  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

 

• World’s Leader in Welding and Cutting• 

THE SHANGHAI LINCOLN ELECTRIC COMPANY 

No. 195, Lane 5008, Hu Tai Rd. Baoshan, Shanghai, PRC 201907 

www.lincolnelectric.com.cn

 

 

Copyright © 2018 The Shanghai Lincoln Electric Company 

Safety Depends on You 

Lincoln arc welding and cutting 
equipment is designed and built 
with safety in mind. However, your 
overall safety can be increased by 
proper installation and thoughtful 
operation on you part. 

DO NOT 

INSTALL, OPERATE OR REPAIR 
THIS EQUIPMENT WITHOUT 
READING THIS MANUAL AND 
THE SAFETY PRECAUTIONS 
CONTAINED THROUGHOUT.

 

And, most importantly, think before 
you act and be careful. 

 

Summary of Contents for OPTIMARC CV500P

Page 1: ... com cn Copyright 2018 The Shanghai Lincoln Electric Company Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on you part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And ...

Page 2: ...please record your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name OPTIMARC CV500P Code Serial number Date Where Purchased Authorized dealer s shop Declaration of conformity THE SHANGHAI LINCOLN ELECTRIC COMPANY Designed in conformance with the following norm GB T 15579 1 2013 EN 60974 1 THE SHANGHAI LINCOLN ...

Page 3: ...i SAFETY i OPTIMARC CV500P Rev 03 ...

Page 4: ...ii SAFETY ii OPTIMARC CV500P Rev 03 ...

Page 5: ...iii SAFETY iii OPTIMARC CV500P Rev 03 ...

Page 6: ... CV500P Input Voltage Frequency Hz 342V 456 5V 50Hz or 60Hz Maximum Input Ampere 51A Maximum Effective Supply Current 40A 60 C Copper Wire in Conduct Sizes 12mm2 Fuse or Breaker Size Super Lag 60A Grounding Conductor Size 10mm2 PHYSICAL DIMENSIONS OPTIMARC CV500P Height 540mm Width 340mm Depth 800mm Weight 47Kg Temperature Range Operating Temperature Range 10 C 40 C Storage Temperature Range 25 C ...

Page 7: ...rial that can be drawn into the welder should be kept to a minimum Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdowns Locate the OPTIMARC machine away from radio controlled machinery Normal operation of the welder may adversely affect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment STACKIN...

Page 8: ...ad connections can result in poor welding performance To avoid interference problems with other equipment and to achieve the best possible operation route all cables directly to the work and wire feeder Avoid excessive lengths and do not coil excess cable Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop Minimum work and electrode cable sizes are as f...

Page 9: ...and TABLE A 2 for more details CAUTION FIGURE A 3 TABLE A 2 Power Source Wire Feeder Pin Function Lead Pin Function Lead 1 pulse signal for motor control 91 1 Positive terminal of motor 91 2 pulse signal for gas solenoid 92 2 Connected to one lead of gas solenoid 92 3 control signal for gas purge cold inch and trigger 93 3 Control signals output gas purge cold inch and trigger 93 4 10V control sig...

Page 10: ...MATION AT THE FRONT OF THIS OPERATOR S MANUAL DUTY CYCLE The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current 60 duty cycle Weld for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit to activate THERMAL PROTECTION The OPTIMARC machine is equ...

Page 11: ...INDICATION VOLTAGE METER This meter displays the preset voltage before a weld and the actual voltage during a weld The actual voltage is displayed for 5 seconds after a weld ends During this time the display flash 8 SYNERGIC This status light illuminates when the power source is set for synergic operation Synergic operation is controlled by DIP switch 5 on the control board See the DIP switch sect...

Page 12: ...rew into the case hole This insulation box must be secure before turning on the main power supply 20 AUX VOLTAGE RECEPTACLE Export type machine This is a 220V 200W max auxiliary power output socket for plugging gas heater Only Plug the correct gas heater into this receptacle DO NOT plug other electric devices into the receptacle otherwise damage may occure to the OPTIMARC machine 21 FUSE AND FUSE ...

Page 13: ...ow Time Welding Voltage OCV Wire Feeder Speed Run in Welding Current Burn Back Burn Back Crater Voltage Crater Current Crater Status Crater Status FIGURE B 4 Trigger Open Closed Open Closed Shielded Gas Preflow Time Welding Voltage OCV Wire Feeder Speed Run in Welding Current Burn Back Within 2 seconds Crater Voltage Crater Current Crater Status Crater Status Crater Current Burn Back Crater Voltag...

Page 14: ...ater voltage and current to fill this crater For more details please see FIGURE B 5 4 SPECIAL FUNCTION TEST It enables a test procedure to test the control knobs and the toggle switches when the DIP switch 4 is ON and the other DIP switches are OFF The DIP switch should be OFF when user prepares to weld 5 SYNERGIC OFF Amps and volts knobs on feeder are independent ON Preset of volts knob is tied t...

Page 15: ...ctric Field Service facility for technical assistance Machine won t produce full output 1 Input voltage may be too low limiting output capability of the power source Make certain that the input voltage is proper according to the Rating Plate 2 Secondary current or voltage is not properly calibrated Correct input voltage level Contact your local authorized Lincoln Electric Field Service facility fo...

Page 16: ... displays ERR 031 Primary over current from switchboard Contact your local authorized Lincoln Electric Field Service facility for technical assistance The meter displays ERR 032 Low input line voltage error from control board Contact your local authorized Lincoln Electric Field Service facility for technical assistance The meter displays ERR 035 Input voltage out of range Make certain that input v...

Page 17: ...ATIC 20C POSITIVE NEGATIVE 1 0 1 6 5P ROTARY SWITCH J3 1 OPTIONAL J3 3 J3 2 GMAW 293 292 291 293 292 291 FCAW GS J3 7 296 296 J2 6 256 J2 9 259C J20 13 J20 5 258 258 258 258 258 268 267 CLOSED 4 STEP 257 J4 1 257 J4 2 257 260 261 CLOSED CO2 Ar J1 9 221A 220A 221A J21 3 21A 20A B B 21B 20B 288 254A 256 259A 254A 256 259A 255 257 255 257 257 257 257 260 261 260 261 258 258 258 258 258 258 258 268 26...

Page 18: ...E 1 BOTTOM E 1 OPTIMARC CV500P Rev 03 World s Leader in Welding and Cutting THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn ...

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