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Lincoln Electric IM10263, Operator'S Manual

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Operator’s Manual

WIRELESS TIG FOOT PEDAL

Register your machine:  

www.lincolnelectric.com/registration

Authorized Service and Distributor Locator:  

www.lincolnelectric.com/locator

IM10263-A

|   Issue D ate Mar-16

© Lincoln Global, Inc.  All Rights Reserved.

For use with machines having Code Numbers:

12381, 12382, 12383

Save for future reference  

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Summary of Contents for IM10263

Page 1: ...egistration Authorized Service and Distributor Locator www lincolnelectric com locator IM10263 A Issue Date Mar 16 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 12381 12382 12383 Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 ...

Page 2: ...N A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual symptoms see your supervisor Perhaps the welding atmosphere and ventilation system should be checked WEAR CORRECT EYE EAR BODY PROTECTION PROTECT your eyes and face with welding helmet properly fitted...

Page 3: ...ers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use th...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES CAN BE DANGEROUS 5 a Welding may produce fumes an...

Page 5: ...ent passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot Work available from NFPA 1 Batterymarch Park PO box 9101 Quincy MA 022690 9101 6 j Do not use a welding power source for pipe...

Page 6: ...ion B 2 Pairing the Pedal Receiver B 3 Dual Power Modes B 3 Calibration B 4 Diagnostic Mode and Dip Swich Functions B 5 Trouble Shooting Section E Wiring Diagram Section F Parts List parts lincolnelectric com Content details may be changed or updated without notice For most current Instruction Manuals go to parts lincolnelectric com ...

Page 7: ... s on the receiver provide feedback to the operator including output state remaining battery life and communication strength A built in calibration routine provides a greater control over the arc and ensures consistent performance and response weld after weld The Wireless TIG Foot Pedal is compatible with the following power sources Aspect 375 Square Wave TIG 175 Invertec V205 T DC Invertec V205 T...

Page 8: ... 115 VAC receptacle The ON LED will illuminate The receiver is designed to be magnetically affixed to any steel surface The pedal is already in Control Mode and ready to weld See figure A 3 FIGURE A 3 When the pedal is depressed the remaining two LEDs will turn on OUTPUT ON center This LED indicates that the trigger circuit has been closed If connected to a power source the output will be enabled ...

Page 9: ...ttom of the pedal 2 Select the desired channel Note only the first 12 channel positions can be used The remaining positions are reserved for future use If one of the unassigned positions are selected the pedal receiver will not function 3 See selecting channels on the receiver FIGURE A 4 Selecting Channel Receiver See figure A 5 1 Remove the 4 screws on the back of the receiver and remove the cove...

Page 10: ... environments Note that the system should only be placed in High power mode if communication is or becomes unreliable as this mode will impact battery life Activating high power mode See figure A 7 1 Remove battery cover 2 Ensure that batteries have been removed from the pedal 3 Fully engage the pedal and continue to engage while batteries are inserted 4 Release the pedal The system is now in High...

Page 11: ...meter aligns the maximum depressed position of the pedal to the maximum set output of the machine Setting the Max Stroke See figure A 9 1 Remove the plug cover on the bottom of the pedal 2 With the pedal fully depressed set DIP SWITCH 2 into the ON position for 1 second and then back into the OFF position 3 Release the pedal 4 Replace the plug cover Note This entire procedure should be completed w...

Page 12: ...igure A 10 Entering Diagnostic Mode See figure A 11 1 Remove the 4 screws on the back of the receiver and remove the cover 2 Set DIP SWITCH 2 on the receiver board to ON 3 Replace cover WIRELESS TIG FOOT PEDAL BACK COVER REMOVED AND SCREWS FOR CLARITY SET DIP SWITCH 2 TO ON ON OFF 1 2 FIGURE A 11 FIGURE A 10 BATTERY STRENGTH BLUE LED INDICATOR TWO GREEN LEDS diP switCh FunCtions Each pedal and rec...

Page 13: ...e pedal 6 Ensure pedal is set to channel 0 B Arc does not stay initiated 1 High Frequency interference is present 2 Heavy RF activity within the vicinity 1 Re route the TIG torch away from the receiver Cycle power to the receiver 2 Switch to a different channel using the rotary switch This may be the case when using multiple wireless pedal systems in close proximity The output of the machine stays...

Page 14: ... VDC 59 76 75 77 4 5K 2W 59 57 2 NORMALLY CLOSED CONTACTS SHOWN IN ON POSITION 3 AA BATTERIES IN SERIES RANGE 300 FEET LINE OF SIGHT 100 FEET URBAN ENVIRONMENT 2 57 2 76 57 57 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is ...

Page 15: ...Wireless TIG Foot Pedal Complete 12381 ...

Page 16: ...SCRIPTION QTY 9SM24889 SWITCHING POWER SUPPLY 1 9SM22906 1 FOOT PEDAL SPRING HEAVY 1 9SS29511 LEVELING FOOT 2 Miscellaneous Items Wireless TIG Foot Pedal Complete 12381 2 Printed 03 21 2016 at 14 38 09 Produced by Enigma ...

Page 17: ...OCKWASHER 2 9 9SS29526 LIMIT SWITCH 1 9A 9ST9447 126 SOCKET HEAD CAP SCREW 2 9B 9SS9262 39 PLAIN WASHER 2 9C 9ST9695 2 LOCKWASHER 2 9D 9ST4291 B LOCKWASHER 2 9E 9SCF000002 4 40HN 2 10 9SS29522 1 BATTERY HOLDER REWORK 1 11 9SS29823 BATTERY COVER INSULATION ASBLY 1 11A 9SS24815 1 QUARTER TURN STUD 1 11B 9SS24816 1 SEALING WASHER 1 11C 9SS24817 1 EJECTOR SPRING 1 11D 9SS24818 1 NYLON WEAR WASHER 1 11...

Page 18: ...KEY PART NUMBER DESCRIPTION QTY 19 9SS27368 8 DECAL 1 20 9SM24890 1 DECAL 1 Foot Pedal Assembly 4 Wireless TIG Foot Pedal Complete 12381 Printed 03 21 2016 at 14 38 09 Produced by Enigma ...

Page 19: ...P 749 C jpg Foot Pedal Assembly Wireless TIG Foot Pedal Complete 12381 5 Printed 03 21 2016 at 14 38 09 Produced by Enigma ...

Page 20: ...SS8025 121 SELF TAPPING SCREW 4 3 9SS18081 10 CABLE ASBLY 1 4 9ST9274 3 GROMMET 1 5A 9SM24887 ENCLOSURE COVER MAGNET ASBLY 1 5B 9SS8025 124 SELF TAPPING SCREW 4 6 9SM24890 3 RECEIVER NAMEPLATE 1 7 9SM24890 3 RECEIVER NAMEPLATE 1 Receiver Assembly 6 Wireless TIG Foot Pedal Complete 12381 Printed 03 21 2016 at 14 38 09 Produced by Enigma ...

Page 21: ...P 749 D jpg Receiver Assembly Wireless TIG Foot Pedal Complete 12381 7 Printed 03 21 2016 at 14 38 09 Produced by Enigma ...

Page 22: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra l Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension l Isolez vous du travail et de la terre l Berühren Sie keine stromführenden Teile oder Elektroden mit ...

Page 23: ... und Entlüftung des Arbeitsplatzes l Mantenha seu rosto da fumaça l Use ventilação e exhaustão para remover fumo da zona respiratória l Turn power off before servicing l Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio l Débranchez le courant avant l entre tien l Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten l Não o...

Page 24: ...stomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufactu...

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