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OPERATING MANUAL OF THE WELDING SEMI-AUTOMATIC

EN ISO 9001

CERT

CERT

TUV

TUV

..

LINCOLN

ELECTRIC

R

Compact 220

COMPACT220

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3
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Summary of Contents for Compact 220

Page 1: ...OPERATING MANUAL OF THE WELDING SEMI AUTOMATIC EN ISO 9001 CERT CERT TUV TUV LINCOLN ELECTRIC R Compact 220 COMPACT220...

Page 2: ...tives dan folgenden Bestimmungen entspricht spe nia nast puj ce wytyczne Compact 220 s n Declares that the welding machine Erkl rt da die Bauart der Maschine Deklaruje e spawalnicze r d o energii Than...

Page 3: ...ding Works Environmental Conditions Information about the Producer Connecting Shielding Gas Inserting Electrode Wire and Braking Torque Adjustment Technical Data Care and Maintenance Storage and Trans...

Page 4: ...late hands Insulate yourself from work and ground using dry insulation Make sure the insulation is large enough to cover your full area of physical contact with work and ground formed under electrical...

Page 5: ...e arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 I stan dards Use suitable clothing made from durable flame resistant material to pro tect your sk...

Page 6: ...this equipment and the consumables to be used including the material safety data sheet and follow your employer s safety practices Remove fire hazards from the welding area If this is not possible cov...

Page 7: ...the work as close to the weldingarea as pra ctical Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passin...

Page 8: ...es and the manufacturer s recommendations Ground the equipment in accordance with the U S National Electrical Code and the manufacturer s recommendations Do not add the fuel near an open flame welding...

Page 9: ...butor cap or magneto wire as appropriate To avoid scalding do not remove the radiator pressure cap when the engine is hot Electric current flowing through any conductor causes localized Electric and M...

Page 10: ...ation of technical data Do not make any own modifications of the Compact 220 It may ca user s fault causes loss guarantee rights Any adaptations of this machine are prohibited and they cause not only...

Page 11: ...s copper aluminium and their alloys It enables continuous and spot modes of work It gives proper welding seams for constructional low carbon and stainless It is cooled with air The Compact 220 disting...

Page 12: ...25V 125A 20 2V 95A 18 7V 21 37 V 45 220 A Electrode Wire Feed Speed Electrode Wire Diameter 1 14 m min 0 6 1 0 mm Weight without Cables Degree of Protection Insulation Class Dimensions WxHXD IP21 H 6...

Page 13: ...ange during welding process ground welding cable 2 1 Euro socket for connecting the welding torch knob of the electrode wire feed speed control thermal protection indicator power supply indicator Fron...

Page 14: ...4 mains cable bracket for the shielding cylinder hose for gas supply shelf for the shielding gas cylinder 3 4 1 protect the shielding gas cylinder against overturn with the chain Caution do not put t...

Page 15: ...ic Characteristics of the Compact 220 45 60 100 140 180 220 40 36 32 28 24 20 16 14 thickness of welding material 5 4 6 3 1 1 2 3 4 5 6 2 positions of the welding voltage selector U s 1 4 0 0 5 Is 0 7...

Page 16: ...reducer val ve by means of a clamping band The valve of the reducer should be opened constantly only before be gining welding process Plugging the Compact 220 in The welding machine Compact 220 is ad...

Page 17: ...ll bearing and lift it Put the wire inside the fitting inlet guide and let it out through the torch adapter Lower the lever regulating the pressure by the adjustment nut The best thing is to keep the...

Page 18: ...ble gases and vapours conductive dust caustic fumes and other agents which are harmful for the insulation and mecha nical constraction of the welding machine Protect the welder against precipitations...

Page 19: ...he smell of burnt insulation is noticed and of the machine must be stopped and detailed survay or in case of In case an excessive overheating is stated or smoke or fire is ob an excesive trembling vib...

Page 20: ...elding Parameters The MIG MAG welding method requires adjusting only two parameters welding voltage Us electrode wire feed speed Vd Increasing of the electrode wire feed speed causes shorten the arc l...

Page 21: ...y protecting it against mechanical damages For transportation any means of transport can be used During the transport welding machines should be placed along the moving direction and protected against...

Page 22: ...orch they check state of the welding torch it must be cleaned if necessary in case when any metal fillings of the electrode wire are noticed it is ne before installing a new reel of the electrode wire...

Page 23: ...damaged Lack proper contact of the work clamp Welding voltage is too high Welding voltage is too low Lack of supply voltage Damaged switch Damaged idicator lamp Wire feeding speed is too low Wire feed...

Page 24: ...d too high Voltage too high Current too low relative to voltage Irregular movement of torch Current too low relative to welding speed Welding speed too low Current too high relative to voltage Voltage...

Page 25: ...0 1 3 5 4 2 6 COMPACT 220 LINCOLN ELECTRIC R CE S V 1 2 3 4 5 6 7 8 9 10 11 5 4 7 8 4 Spare Parts List Page 25 1 5 4 6 31 26 27 35 30 _ 33 28 2 7 8 4 1 3 37 34 38 36...

Page 26: ...Spare Parts List con t ZAK ADY URZ DZE TECHNOLOGICZNYCH UL JANA III SOBIESKIEGO 19a 58 260 BIELAWA Typ Compact 185 No LINCOLN ELECTRIC R Page 26 24 29 32 9 0 25...

Page 27: ...le potentiometer knob 1 1 1 16 1 main transformer T 1 2 rectifying set V induktor L switch S1 1 1 1 3 lamp H1 1 4 5 7 6 8 lamp H2 contactor K auxiliary contact block fan motor M1 1 1 1 1 Spare Parts L...

Page 28: ...D 2721 966 1R D 3721 319 1 08R 29 lower shelf 1 31 left side panel with label rear panel side panel 1 1 1 32 top panel 1 33 34 35 36 side panel with label label base 1 1 1 Spare Parts List con t CODE...

Page 29: ...meter producer setting Wire roll for the wire with 1 0 mm diameter Wire roll for the wire with 0 6 mm diameter Wire roll for the wire with 1 2 mm diameter label 0 8 label 1 0 label 0 6 label 1 2 wire...

Page 30: ...Notes Page 30...

Page 31: ...I 207 327 1 Rev 1 12 2008 producer...

Page 32: ...I 207 394 1 Rev 1 12 2008 producer...

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