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Lincoln Electric AutoDrive 4R90, Operator'S Manual

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OPERATOR’S MANUAL

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

Copyright © Lincoln Global Inc.

AutoDrive 4R90

IM952-A

March, 2010

For use with machines having Code Number : 11492, 11722

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion

on

your

part.

DO

NOT

INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.

And,

most importantly, think before you
act and be careful.

Summary of Contents for AutoDrive 4R90

Page 1: ...R90 IM952 A March 2010 For use with machines having Code Number 11492 11722 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overa...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...ooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Page 4: ...adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent ha...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...cially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the for...

Page 7: ...urces B 2 ________________________________________________________________________________ Accessories Section C Optinal Kits and Accessories C 1 Drive Roll Kits used C 1 Accessories Used C 2 C 3 ____...

Page 8: ...H LENGTH WEIGHT 8 4 Inches 7 5 Inches 9 1 Inches 13 2 lbs 213 mm 191 mm 231 mm 6 0 kg PHYSICAL DIMENSIONS INPUT VOLTAGE 10 0 40 VDC INPUT AMPERES 4A RATED OUTPUT 104 F 40 C DUTY CYCLE 100 rating INPUT...

Page 9: ...100 60 60 100 60 0 to 50Ft 0 to15m 2 2 4 or 5 3 3 2 1 1 1 2 0 1 0 2 0 3 0 2 0 50 to 100Ft 15 to 30m 2 2 3 3 3 2 1 1 1 2 0 1 0 2 0 3 0 2 0 100 to 150 Ft 30 to 46m 2 2 2 2 2 1 1 1 1 2 0 2 0 2 0 3 0 3 0...

Page 10: ...ower source and the other end to the work piece To install 1 Turn the input power off at the welding power source 2 Connect one end of the center lead to the power source electrode connection and the...

Page 11: ...M N WIRE DRIVE CABLE K1785 XX Wire drive cables are used to connect power sources and control boxes to remote wire drives The cables have a 14 pin connector at each end Both ends of the cable have a...

Page 12: ...ition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinder valve for an instant This blows away any dust or dirt which may...

Page 13: ...emove the thumb screw from the wire drive 4 Remove the welding gun from the wire drive 5 Loosen the socket head cap screw that holds the connector bar against the gun bushing Important Do not attempt...

Page 14: ...ied personnel should perform mainte nance work To remove drive rolls and wire guides 1 Turn power off at the welding power source 2 Remove the outer wire guide 3 Rotate all of the triangular rings to...

Page 15: ...h K515 xx K565 xx Wire Wizard and Electron Beam Technologies conduits To install conduit to the wire drive 1 Slide the conduit bushing into the feed plate and secure with the set screw 2 Slide the con...

Page 16: ...K2669 1 Work Piece FANUC R J30iA Controller with Integrated Op Box Optional Work Sense Lead 21 K1785 XX Wire Feeder K884 5 6 Control Cable Work Cable Internal ArcLink XT Communication Electrode Cable...

Page 17: ...dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or explosion Keep flammable material away ARC RAYS can burn Wear eye...

Page 18: ...ed for the FANUC AM100iC arm The small light weight package maxi mizes arm speed and working envelope Quick release mounting makes for fast servicing of the feed er and torch General Functional Descri...

Page 19: ...040S 040 1 0mm KP1505 045S 045 1 2mm KP1505 035C 030 035 0 8 0 9mm KP1505 045C 040 045 1 0 1 2mm KP1507 3 64A 3 64 1 2mm OPTIONAL KITS AND ACCESSORIES Includes 4 V groove drive rolls and inner wire gu...

Page 20: ...set screw and hex key wrench Includes Gun receiver bushing with trigger connector Requires K1546 1 Requires K1546 1 Includes Incoming bushing and hex key wrench K1500 1 K1500 2 K1500 3 Gun Receiver B...

Page 21: ...cu Pak Box Payoff Kit Rotary Wire Dispenser Dereeler Adapter Accu Trak Drum Payoff Kit 20 inch diameter Accu Trak Drum Payoff Kit 23 inch diameter Coaxial Cables Wire Drive Cables Wire Straightener Wa...

Page 22: ...el should perform main tenance work WARNING SAFETY PRECAUTIONS ROUTINE MAINTENANCE To remove the AutoDrive 4R90 for servicing See Figure D 1 1 Turn off power to the welding power supply and the entire...

Page 23: ...vice Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Se...

Page 24: ...ify the circuit breaker for the wire feeder on the power source has not tripped 3 Verify power is being supplied to the wire feeder 1 Verify the correct drive rolls and inner wire guide are installed...

Page 25: ...and tighten all electrode and work connections 3 Verify the proper polarity is being used for the weld procedure 4 Make sure the proper electrode stick out is being maintained 5 Check the gas flow rat...

Page 26: ...OF PC BOARD N B CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR 515A 500A 842A 843A 5 8 N A 1 4 J801 537 4 1 N A 8 5 J800 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 534 531 535 535 ORANGE 550 GRE...

Page 27: ...F 2 DIMENSION PRINT F 2 AutoDrive 4R90 6 02 4 72 3 02 7 50 3 50 8 3 5 1 4 6 1 9 7 0 6 2 8 35 9 02 8 02 0 27 0 62 0 62 1 97 1 97 1 78 1 46 1 00 1 56 LINCOLN ELECTRIC...

Page 28: ...NOTES AutoDrive 4R90...

Page 29: ...NOTES AutoDrive 4R90...

Page 30: ...NOTES AutoDrive 4R90...

Page 31: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 32: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 33: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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