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PAGE # 10

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LIGHTING INSTRUCTIONS

BURNER AIR SHUTTER ADJUSTMENT

If main or side burner flame is not as indicated in Fig. 2-1, adjust the air shutters to improve flame.

To adjust air shutters:

1. Light burners.

2. Loosen retaining screw slightly and rotate air shutter with a pair of needlenose pliers. (See Fig. 2-2)

    (this will increase or restrict air flow to the burners)

3. Once flame is acceptable, re-tighten retaining screw.

MANUAL LIGHTING

If the ignitor does not light the burner(s), use a lit match (secured onto the match stick (J) provided inside right door)

to light burners manually. Access the burners through the cooking grids and heat plates.

Position the lit match near the side of the burner while pushing and turning closest burner

control knob to the     “HIGH” position. (See Fig. 2-3) The burner should ignite within 5 seconds. 

Push and turn other burner control knobs to the     “HIGH” position.

If burner does not light within 5 sec., turn off all control knobs and gas supply, wait 5 minutes and repeat.

NOTE: Always use the match stick provided when lighting burners with a match.

After lighting, observe the burner flame, make sure all burners are lit and flame height matches

illustration. (See Fig. 2-1)

NOTES: 

1. 

To light side or rotisserie burners with a match or butane lighter, position the flame close to the

 

burner and repeat steps above. Do not operate the main and rotisserie burners at the same time.

2. 

When using the rotisserie burner, remove warming rack.

3. 

Always check the burner to confirm that ignition has occurred.

SHUT DOWN:

1. 

Close the LP gas cylinder or NG valve.

2. 

Turn all burner control knobs to the “OFF” position.

Fig. 2-3

Fig. 2-2

For Models:
PH503SBB
PH503SBBN

Fig. 3

REMOVABLE GRILL LIGHT

Your grill comes equipped with a removable grill light to assist you while you grill in low light situations.

The grill light is stored conveniently in the left side shelf disguised as a burner control knob.

To remove the gill light simply twist the knob a 1/4 turn counter clockwise (to release it from

the locking mechanism) and pull.

 (See Fig. 3)

The grill light has a magnetic base which allows you to securely place the light vertically on any

metal surface such as a side shelf. Its adjustable rotating head allows you to angle the light 360º

allowing you to aim the light exactly where you need it.

    INSTALLING 

REPLACING 

BATTERIES

 

 

 

 

Your grill light uses 3 AAA alkaline batteries (included). 

    To 

install/replace 

the 

batteries, 

(See Fig. 4)

 

 

 

 

1. Unscrew the base from the light to expose the battery cap.

 

 

 

 

2. Remove battery cap and install 3 new AAA batteries.

 

 

 

 

3. Turn light on to ensure the batteries are in correctly. 

 

 

 

 

4. Replace battery cap and screw base of light back on to grill light body.

Fig. 4

Base/
Magnet

Battery
Cap

3 - AAA
Batteries

+

+

+

-

-

-

Rotate

J

Summary of Contents for PH503SBB

Page 1: ...which could cause property damage personal injury or death California Proposition 65 Chemicals known to the State of California to cause cancer birth defects or other reproductive harm are created by the combustion of propane WARNING For Your Safety For Outdoor Use Only do not use under any overhead enclosure Table of Contents Use of this Appliance 1 Parts Hardware List 2 Assembly Instructions 3 U...

Page 2: ...ids and vapors 8 This appliance is not intended for commercial use 9 The use of alcohol prescription or non prescription drugs may impair the user s ability to properly assemble or safely operate this appliance 10 Do not alter this appliance in any manner 11 Do not use this appliance unless it is fully and properly assembled and all parts are securely fastened 12 When cooking fire extinguishing ma...

Page 3: ... Support Wire not required supplied for Natural Gas model PH503SBBN Y Grease Cup Support Z Grease Cup A 1 Heat Tent 4 B 1 Cooking Grids 4 C 1 Rotisserie Kit D 1 Warming Rack E 1 Side Burner Grate F 1 Side Burner G 1 Side Burner Lid H 1 Side Burner Control Knob I 1 Side Burner Bezel J 1 Grease Tray K 1 Wire Shelf Inside bottom cabinet L 1 Ignitor Wire M 1 Tank Shield not required supplied for Natur...

Page 4: ...PAINT STEEL FINISH 1 Attach left side panel A and right side panel B to bottom panel C using 4 medium bolts 2 Attach back panel D to frame of left and right side panels using 4 medium bolts 3 Fasten back panel D to bottom panel C using 2 medium bolts STEP 3 Attach skirt brackets castors NOTE PLACE ON CARDBOARD OR CLOTH TO PROTECT PAINT STEEL FINISH 1 Attach skirt mounting brackets V to cabinet bot...

Page 5: ...ck panel D with 2 medium bolts and 1 lock nut Not required supplied for Natural Gas model PH503SBBN STEP 5 Attach BBQ grill head Note 2 people are required for this step 1 Rest BBQ grill head K onto cabinet frame Ensure that the 4 holes in the BBQ grill head K line up with the 4 L brackets extending from the cart frame legs See Fig 4 2 Insert 4 medium bolts through L brackets and into BBQ grill he...

Page 6: ... secure with 2 small screws See Fig 7 2 7 Place side burner grate E 1 over the side burner F 1 See Fig 7 2 8 Attach ignitor wire L 1 to side burner ceramic electrode See Fig 7 4 For Models PH503SBB PH503SBBN STEP 7 Attach right side shelf 1 Loosen 2 bottom bolts already installed in the BBQ grill head K DO NOT REMOVE See Fig 6 2 Place right side shelf onto right side of BBQ grill head K by lining ...

Page 7: ...medium bolts through left side shelf top O into left side shelf front P and tighten See Fig 8 2 Loosen 2 bottom bolts already installed in the BBQ grill head K DO NOT REMOVE See Fig 8 1 3 Place left side shelf O P onto left side of BBQ grill head K by lining up 2 bottom keyholes in left side shelf O with 2 bolts loosened from BBQ grill head K Lower the side shelf into place DO NOT TIGHTEN BOLTS Se...

Page 8: ...nters the pre drilled hole in the door s bottom Push up the top hinge pin located in bottom of the front panel J and lock into the pre drilled hole in left door U See Fig 12 STEP 12 Insert grill light 1 For battery installation refer to Page 10 Fig 4 2 Insert grill light W into opening in left side shelf front P 3 Twist 1 4 turn clockwise to lock in place Fig 12 Fig 13 For Models PH503SBB PH503SBB...

Page 9: ...cylinder in the opening on bottom panel C See Fig 16 2 Lower tank support wire X over the LP gas cylinder and secure See Fig 17 3 Attach regulator to LP tank see LP Gas Cylinder section of this manual for proper assembly instructions FOR NATURAL GAS MODELS NOTE BOTTOM OF PANEL C WILL NOT HAVE A HOLE FOR THE PROPANE TANK 1 Feed the natural gas hose through the opening of side panel B See Fig 18 2 A...

Page 10: ...ks See Leak Test section of this manual 5 Ensure that the venturi tubes burners are properly aligned on the burner control valve orifices See Fig 1 6 Ensure that the main side and rotisserie ignitor wires are properly connected 7 Read and understand all instructions as they pertain to this appliance before lighting 8 Open the lid and make sure the burner control knobs are in the OFF position 9 Slo...

Page 11: ...urners with a match or butane lighter position the flame close to the burner and repeat steps above Do not operate the main and rotisserie burners at the same time 2 When using the rotisserie burner remove warming rack 3 Always check the burner to confirm that ignition has occurred SHUT DOWN 1 Close the LP gas cylinder or NG valve 2 Turn all burner control knobs to the OFF position Fig 2 3 Fig 2 2...

Page 12: ...port extension 6 Counter balance with locking wing bolt 7 Spit collar INSTALL MOTOR BRACKET 1 Line up holes in motor support bracket part 4 with holes in grill head and attach securely using the 2 medium bolts included with your rotisserie kit See Fig 6 2 Slide the motor support extension part 5 over the motor support bracket part 4 3 Slide motor part 1 onto motor support extension part 5 POULTRY ...

Page 13: ...r attempt to attach this appliance to the self contained LP gas system of a camper trailer motor home or house 5 Special care should be taken to avoid dropping or rough handling of the LP gas cylinder Never use a LP gas cylinder with a damaged body valve collar or footing 6 LP gas cylinders should be filled only by a certified LP gas dealer 7 Always transport filled LP gas cylinders carefully secu...

Page 14: ...f the burner valve s is open prior to the LP gas cylinder service valve being opened the connection will interperet this free flow of gas to be a leak c The connections safety feature will reduce gas flow from the regulator to the appliance to a minimal level d Be sure that all burner valves are closed prior to opening the LP gas cylinder service valve to ensure that the connection flow limiting d...

Page 15: ...r to the appliance 4 In a bowl create a soap solution of 1 part water with 1 part liquid detergent 5 Open the LP gas cylinder service valve slowly 6 Brush the soap solution over each connection point including connections to side and rotisserie burners if applicable 7 A gas leak will be identified by expanding bubbles originating from the point of the leak 8 If a gas leak is detected at any connec...

Page 16: ...w burner 9 Reinstall burner check to ensure that the gas valve orifice is correctly positioned inside burner inlet venturi See Fig 21 CLEANING SIDE BURNER 1 Turn off gas at the LP gas cylinder main NG valve 2 Remove side burner grate 3 Remove burner by removing the sideburner securing bolts from the bottom of the burner See Fig 22 4 Lift the burner up and away from the gas valve orifice 5 Clean in...

Page 17: ...nsure the most accurate temperature reading See Cooking Guide section of this manual for desired internal temperatures for a variety of commonly grilled cuts of meat MAINTENANCE COOKING GRIDS 1 Clean before after each use with a stiff wire brush 2 It is not necessary to fully clean the cooking grids after each use but a mild soap and water solution can be used as necessary Always rinse cooking gri...

Page 18: ...e High position and let the grill operate for 10 minutes This will help to burn any residue off the cooking grids and heat plates c After the appliance has cooled use a stiff wire brush to scrape the residue from the cooking surface COOKING GUIDES 1 TEMPERATURE SETTINGS a High Intended for fast pre heating of the appliance searing steaks and other cuts of meat rotisserie cooking and for burning fo...

Page 19: ...e Well Done Hamburgers Patties Low Med 12 14 mins Steaks 1 thick Med 8 12 mins 1 5 2 thick Med 16 24 mins Chicken Breast Low 45 mins Chicken Wings Low 35 mins Pork Chops 1 thick Low Med 30 mins Ribs Low 40 60 mins Fish Fillets 1 5 thick Low Med 15 20 mins COOKING TIME GUIDE CONVECTION AND ROTISSERIE COOKING Chicken Turkey 2 5 lbs Medium Low 2 4 hrs 6 10 lbs Medium Low 3 5 hrs Beef Roast 3 6 lbs Me...

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