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3. Service and Technical Data

Preventive Maintenance Tips

NOTE: Safety of the equipment can be maintained only if the equipment is examined regularly for damage or wear.
Keep the equipment out of use until defective parts are repaired or replaced. Pay special attention to parts that are
subject to wear, as outlined below.

REMARQUE : Pour assurer la sécurité du matériel, il convient de l’inspecter régulièrement afin de déceler tout signe
d’usure ou d’endommagement. N’utilisez pas l’appareil avant d’avoir réparé ou remplacé les pièces défectueuses.
Portez une attention toute particulière aux pièces qui s’usent, comme indiqué ci-dessous.

The following preventive maintenance tips will keep the product operating at peak performance:

• Locate the product in a cool, dry place.
• Clean the display console and all exterior surfaces with an approved or compatible cleaner (see Approved and

Compatible Cleaners) and a microfiber cloth.

• Long fingernails may damage or scratch the surface of the console; use the pad of the finger to press the selection

buttons on the console.

• Check operation of the emergency stop system once a week.
• Inspect and vacuum the area directly surrounding and under the unit regularly.
• Vacuum around the striding belt regularly to keep debris from accumulating.
• Inspect exterior parts regularly for wear, particularly the striding belt, deck and line cord.
• Check to make sure the unit is properly leveled.
• Check the position (centering) of the striding belt.

NOTE: Normal belt operating position is for the belt to be located within the belt travel indicators on the rear roller
guards. Refer to 

Tracking (Centering) A Striding Belt

 or contact Customer Support Services for proper alignment

instructions.

Approved and Compatible Cleaners

Two preferred cleaners have been approved by reliability experts: PureGreen 24 and Gym Wipes. Both cleaners will
safely and effectively remove dirt, grime and sweat from equipment. PureGreen 24 and the Antibacterial Force
formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1.

PureGreen 24 is available in a spray which is convenient for gym staff to use. Apply the spray to a microfiber cloth and
wipe down the equipment. Use PureGreen 24 on the equipment for at least 2 minutes for general disinfection
purposes and at least 10 minutes for fungus and viral control.

Gym Wipes are large, durable pre-moistened wipes to use on the equipment before and after workouts. Use Gym
Wipes on the equipment for at least 2 minutes for general disinfection purposes.

Contact Customer Support Services to order these cleaners (1-800-351-3737 or email:

[email protected]

).

Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior
surfaces. Use a soft microfiber cloth only. Apply the cleaner to the microfiber cloth before cleaning. DO NOT use
ammonia or acid based cleaners. DO NOT use abrasive cleaners. DO NOT use paper towels. DO NOT apply cleaners
directly to the equipment surfaces.

Preventive Maintenance Schedule

Item

Weekly

Monthly

Biannually

Console Overlays

Clean

Inspect

Bottle Holders / Accessory
Trays

Clean

Inspect

Console Mounting Bolts

Inspect

Hardware

Inspect

Frame

Clean

Inspect

Plastic Covers

Clean

Inspect

Page 16 of 40

Summary of Contents for INTEGRITY INTDX

Page 1: ...INTEGRITY TREADMILL INTSC INTSX INTDX INTDSE INTDST INTSSE INTST INTOTF PF INT TRD Club Series INT TRD INT TRD CS Assembly Instructions 1006193 0001 REV AG ...

Page 2: ......

Page 3: ... Minato ku Tokyo 107 0062 Japan Telephone 81 0120 114 482 Fax 81 03 5770 5059 Service Email service lfj lifefitness com Sales Marketing Email sales lifefitnessjapan com Latin America and Caribbean Life Fitness Inc Columbia Centre III 9525 West Bryn Mawr Avenue Rosemont IL 60018 U S A Telephone 847 288 3300 Service Email customersupport lifefitness com Sales Marketing Email commercialsales lifefitn...

Page 4: ...o osagarria eskuragarri dago goiko estekaren bidez Допълнителна информация можете да намерите онлайн като използвате връзката по горе Mitjançant l enllaç anterior podreu accedir a informació addicional en línia 使用上面的連結線上提供額外資訊 Dodatne informacije možete pronaći na internetu sljedeći vezu iznad ከላይ የተቀመጠውን አገናኝ ሊንክ በመጠቀም መረጃዎች ኦንላይን ያገኛሉ Lisätietoja on saatavissa verkosta käyttämällä yllä olevaa li...

Page 5: ...ctions Integrity X Integrity C 27 Base to Console Cable Connections Discover SE3 Discover SE3HD Discover ST 27 Attach Integrity X Integrity C Console 28 Attach Discover Console 28 Secure Ferrite to Console to Base Power Cable 28 Route E Stop Cable 29 Attach Lower Plastics to Bridge 29 Attach Rear Cover 30 Attach End Caps 30 Attach Side Shrouds 31 Attach Motor Side Shrouds 31 Attach Anti Slip Rails...

Page 6: ...unplug product before cleaning or attempting any maintenance activity Never operate the product if it has a damaged power cord or electrical plug or if it has been dropped damaged or even partially immersed in water Contact Customer Support Services Position the product so that the power cord plug to the wall is accessible to the user Make sure that the power cord is not knotted or twisted and tha...

Page 7: ...e this product in areas where aerosol spray products are being used or where oxygen is being administered Such substances create the danger of combustion and explosion Use these products for their intended use as described in this manual Do not use attachments that have not been recommended by the manufacturer In conformity with the European Union Machinery Directive 2006 42 EC this equipment unlo...

Page 8: ...jamais fonctionner le produit dont la fiche ou le cordon d alimentation sont altérés ni aucun appareil qui serait tombé aurait été endommagé ou même partiellement plongé dans l eau Contactez le service d assistance à la clientèle Placez l appareil de façon à ce que l utilisateur ait accès à la fiche du cordon d alimentation Assurez vous que le cordon d alimentation n est pas noué ou tordu et qu il...

Page 9: ...r un basculement accidentel de la fonctionnalité d immobilisation cette séquence doit être effectuée dans une période comprise entre 5 et 10 secondes Utilisez cet équipement uniquement aux fins auxquelles il est destiné et de la manière décrite dans le présent manuel N utilisez pas d accessoires non recommandés par le fabricant Conformément à la directive Machines 2006 42 EC de l Union européenne ...

Page 10: ...ore must be installed on a dedicated line Commercial Units Only AVERTISSEMENT Si vous êtes aux États Unis n utilisez PAS d adaptateur temporaire pour raccorder la fiche à un adaptateur bipolaire Si aucune prise de 20 A correctement mise à la terre n est disponible il convient d en faire installer une par un électricien qualifié Les modèles utilisant 16 A ou plus doivent être installés sur des lign...

Page 11: ...each side of the treadmill and 6 5 ft 2 m behind the rearward most portion of the usable moving surface or 6 5 ft 2 m behind the furthest rearward obstruction to emergency egress from the treadmill Free area 1 6 5 ft 2 0m 2 1 64 ft 0 5m After placing the unit where it will be used check its stability If there is even a slight rocking motion or the unit is not stable determine which stabilizing leg...

Page 12: ... press OK another message will be displayed User not detected on belt RESUME WORKOUT EXIT WORKOUT At this point power to the belt will shut off as the treadmill enters Pause mode If the user presses RESUME WORKOUT during the second message the workout will be resumed If the user does not press RESUME WORKOUT the treadmill will continue in Pause mode and eventually end the workout This feature can ...

Page 13: ...er Right Lower Left and Lower Right 3 Tap the Immobilize Unit icon Enabled will be displayed Item Description 1 Immobilize Unit icon 2 Enabled icon 3 Exit icon 4 Tap the exit icon X to exit System Options 5 Unit will shutdown 6 UNIT IMMOBILIZED BY MANAGER message appears on screen 7 Tap the upper part of the ATTRACT SCREEN in the following sequence Upper Left Upper Right Upper Left and Upper Right...

Page 14: ... Club Series INT TRD and INT TRD CS Item Description Qty 1 Console 1 2 Speed Up Down Arrows 1 3 Cup Holder 2 4 Contact Heart Rate Sensors 2 5 Walking Belt 1 6 Incline Up Down Arrows 1 7 Emergency Stop Magnet 1 8 Emergency Stop Lanyard 1 Page 12 of 40 ...

Page 15: ...INTSX INTSC and INT TRD Item Description Qty 1 Console 1 2 Cup Holder 2 3 Contact Heart Rate Sensors 2 4 Walking Belt 1 5 Emergency Stop Magnet 1 6 Emergency Stop Lanyard 1 Page 13 of 40 ...

Page 16: ...moving walking running surface is 22 in 55 cm Users must keep their feet within this width while in motion If standing on the stationary side rails a user should ensure that his her feet are completely on the non moving portion Never step partially on the moving surface and partially on the non moving surface simultaneously Users can adjust their fore aft position on the moving belt as desired for...

Page 17: ...rom the bridge This will immediately stop the treadmill belt NOTE Test the safety stop pull cord by attaching the lanyard to a user s item of clothing during operation of the treadmill While the treadmill is on and the console display is active remove the safety stop pull cord magnet from the bridge A message will be displayed on the console similar to Replace the emergency stop switch With the sa...

Page 18: ...d within the belt travel indicators on the rear roller guards Refer to Tracking Centering A Striding Belt or contact Customer Support Services for proper alignment instructions Approved and Compatible Cleaners Two preferred cleaners have been approved by reliability experts PureGreen 24 and Gym Wipes Both cleaners will safely and effectively remove dirt grime and sweat from equipment PureGreen 24 ...

Page 19: ... at outlet If no power exists reset circuit breaker at panel Line cord is damaged Replace line cord Contact Life Fitness Customer Support Line cord is improperly seated in socket Inspect power connections at wall outlet and at machine for proper contact Striding belt slips off center Probable Cause Corrective Action Floor surface is uneven Check levelers and level treadmill Check striding belt re ...

Page 20: ... attachment AC outlet and line cord Line cord at treadmill Power switch All console connections All lower electronics connections Contact Life Fitness Customer Support Unit resets randomly or pauses Probable Cause Corrective Action Power source is insufficient Plug treadmill into an appropriate circuit Refer to Grounding Instructions NOTE In North America use a dedicated 20 amp circuit for Commerc...

Page 21: ...ceiver is in the console After the heart rate is displayed on the console the range is extended to 3 feet Chest strap battery is depleted Contact Customer Support Services for instructions on how to have the chest strap replaced Abnormally elevated heart rate readings Probable Cause Corrective Action Electromagnetic interference from television sets and or antennas Move the exercise equipment a fe...

Page 22: ... belt tensioning bolts on each of the rear roller guards 2 One person stands on the side rails of the treadmill and straddles the belt This person presses GO and sets the belt speed to 2 5 MPH 4 0 KPH 3 If the striding belt has moved to the right the second person turns the right tension bolt a quarter turn clockwise and then turns the left tension bolt a quarter turn counter clockwise to make the...

Page 23: ...ng or New Striding Belt Do not overtighten the tensioning bolts while making belt adjustments Overtightening of bolts may over stretch and damage the striding belt or roller bearings Do not exceed one full turn of either bolt in either direction Service Wheel optional A service wheel lever is located at the rear end of the unit This lever will engage a wheel and elevate the rear end of the unit Th...

Page 24: ...ty 1 Service wheel lever 1 2 Frame 1 2 Plug the power cord into the power outlet How to Obtain Product Service 1 Verify the symptom and review the operating instructions The problem may be unfamiliarity with the product and its features and workouts 2 Locate and write down the serial number of the unit which is located on the back of the unit near the toe guard 3 Contact Customer Support at http w...

Page 25: ...N HEAD SCREW 15 4 GROMMET 20 5 M5 X 14 PHILLIPS PAN HEAD SCREW FOR INTEGRITY CONSOLE 5 M5 X 14 PHILLIPS PAN HEAD SCREW FOR DISCOVER CONSOLE 6 6 M5 X 16 PHILLIPS PAN HEAD SCREW 4 7 M4 X 10 PHILLIPS PAN HEAD SCREW 2 Required Tools 13 mm Socket Phillips screwdriver Attach Uprights Item Description Qty 1 Right Upright Assembly 1 2 Left Upright Assembly 1 3 M8 X 20 Flange Hex Head Cap Screw 8 17 5 Nm 1...

Page 26: ...16 Phillips Pan Head Screw 2 2 8 Nm 2 0 ft lbs Attach Bridge Weldment to Uprights 1 Attach bridge weldment to uprights Item Description Qty 1 Bridge Weldment 1 2 M8 X 20 Flange Hex Head Cap Screw 8 2 Torque SIDE screws to 17 5 Nm 12 9 ft lbs 3 Torque TOP screws to 17 5 Nm 12 9 ft lbs Page 24 of 40 ...

Page 27: ... Item Description Qty 1 Grounding Braid Cable 1 2 M5 X 16 Phillips Pan Head Screw 2 2 8 Nm 2 0 ft lbs Connect Cables INTDX Club Series Bases Connect Heart Rate Cables and Keypad Cables INTSX INTSC Bases Connect Heart Rate Cables Page 25 of 40 ...

Page 28: ... touch the metal frame of the unit to discharge static build up This reduces the risk of damaging control electronics due to electrostatic discharge Item Description Qty 1 Cable Console Power 1 2 Cable Console to Base Signal 1 3 Cable Ground 1 2 Run coax cable for attachable tv up the left upright Tie to other cables Page 26 of 40 ...

Page 29: ...ad Screw 7 4 Nm 3 ft lbs Base to Console Cable Connections Integrity X Integrity C Item Description Qty 1 Console to Base Power NOTE Initial console production units have a right angle connector 1 2 Bullhorn Speed Incline Keypad Switches 1 3 Lifepulse 1 4 Base Signal 1 Base to Console Cable Connections Discover SE3 Discover SE3HD Discover ST Item Description Qty 1 External Power Cable 1 2 PCB to C...

Page 30: ...rew is one of the M5 X 14 Phillips Pan Head Screws accounted for in the row above Attach Discover Console Item Description Qty 1 Console 1 2 M5 X 14 Phillips Pan Head Screw 6 1 9 Nm 1 4 ft lbs Secure Ferrite to Console to Base Power Cable Clamp the ferrite to the console to base power cable Item Description Qty 1 Ferrite 1 2 Console to Base Power Cable 1 Page 28 of 40 ...

Page 31: ... Lower Plastics to Bridge 1 Attach lower bridge plastics to upper bridge plastics Item Description Qty 1 Bridge Plastics Lower 1 2 M6 X 16 Phillips Pan Head Screw 4 4 Nm 3 ft lbs 2 Secure lower bridge plastics to user arms Attach emergency stop magnet Item Description Qty 1 M4 2 X 19 Phillips Pan Head Screw 2 2 Grommet 2 3 Emergency Stop Switch Magnet 1 1 5 Nm 1 1 ft lbs Page 29 of 40 ...

Page 32: ...scription Qty 1 Cup Holder 2 Attach Rear Cover Item Description Qty 1 Rear Cover 1 2 M4 2 X 19 Phillips Pan Head Screw 2 3 Grommet 2 1 5 Nm 1 1 ft lbs Attach End Caps Item Description Qty 1 End Cap Right 1 2 End Cap Left 1 3 M4 2 X 19 Phillips Pan Head Screw 6 4 Grommet 6 1 5 Nm 1 1 ft lbs Page 30 of 40 ...

Page 33: ...ad Screw 6 4 Grommet 6 1 5 Nm 1 1 ft lbs Attach Motor Side Shrouds Snap the motor side shrouds to the base frame Item Description Qty 1 Motor Side Shroud Right 1 2 Motor Side Shroud Left 1 Insert and tighten the screws into the motor side shrouds Item Description Qty 1 M6 X 16 Screw 2 4 Nm 3 ft lbs Page 31 of 40 ...

Page 34: ...lip Rail Right 1 2 Anti Slip Rail Left 1 3 M6 X 16 Phillips Pan Head Screw 2 4 Nm 3 ft lbs Attach Front Shroud 1 Insert the grommets into the base frame Item Description Qty 1 Grommet 4 2 Tightly secure the four screws to the base frame Item Description Qty 1 M4 2 X 19 Phillips Pan Head Screw 4 1 5 Nm 1 1 ft lbs Page 32 of 40 ...

Page 35: ...ont shroud Item Description Qty 1 Screw 2 1 5 Nm 1 1 ft lbs Install the Power Cord Follow these steps if the power cord is not installed 1 Insert the power cord into the receptacle Item Description Qty 1 Power cord 1 2 Cable support bracket 1 3 M4 X 10 Phillips Pan Head Screws 2 2 Attach the cable support bracket to the frame using the two screws Page 33 of 40 ...

Page 36: ...ONSOLE 5 M5 X 14 PHILLIPS PAN HEAD SCREW FOR DISCOVER CONSOLE 6 6 M5 X 16 PHILLIPS PAN HEAD SCREW 2 7 M4 X 10 PHILLIPS PAN HEAD SCREW 2 Required Tools 13 mm Socket 13 mm Box Wrench Phillips screwdriver Attach Integrity X Integrity C Console Item Description Qty 1 Console 1 2 M5 X 14 Phillips Pan Head Screw 5 3 Ground Screw see Note 1 9 Nm 1 4 ft lbs NOTE The Ground Screw is one of the M5 X 14 Phil...

Page 37: ...ft lbs Secure Ferrite to Console to Base Power Cable Clamp the ferrite to the console to base power cable Item Description Qty 1 Ferrite 1 2 Console to Base Power Cable 1 Attach Rear Cover Item Description Qty 1 Rear Cover 1 2 M4 2 X 19 Phillips Pan Head Screw 2 3 Grommet 2 1 5 Nm 1 1 ft lbs Page 35 of 40 ...

Page 38: ...de and right side of the upright Item Description Qty 1 Pivot Screw 4 2 NOTE Two people are required to lift the upright into position Lift the upright into position Attach Uprights to Base Install the screws Item Description Qty 1 M8 X 1 25 Screw 6 2 Pivot Screw 4 17 5 Nm 12 9 ft lbs Page 36 of 40 ...

Page 39: ...s Pan Head Screw 2 2 8 Nm 2 0 ft lbs Attach Motor Side Shrouds Snap the motor side shrouds to the base frame Item Description Qty 1 Motor Side Shroud Right 1 2 Motor Side Shroud Left 1 Insert and tighten the screws into the motor side shrouds Item Description Qty 1 M6 X 16 Screw 2 4 Nm 3 ft lbs Page 37 of 40 ...

Page 40: ...lip Rail Right 1 2 Anti Slip Rail Left 1 3 M6 X 16 Phillips Pan Head Screw 2 4 Nm 3 ft lbs Attach Front Shroud 1 Insert the grommets into the base frame Item Description Qty 1 Grommet 4 2 Tightly secure the four screws to the base frame Item Description Qty 1 M4 2 X 19 Phillips Pan Head Screw 4 1 5 Nm 1 1 ft lbs Page 38 of 40 ...

Page 41: ...ont shroud Item Description Qty 1 Screw 2 1 5 Nm 1 1 ft lbs Install the Power Cord Follow these steps if the power cord is not installed 1 Insert the power cord into the receptacle Item Description Qty 1 Power cord 1 2 Cable support bracket 1 3 M4 X 10 Phillips Pan Head Screws 2 2 Attach the cable support bracket to the frame using the two screws Page 39 of 40 ...

Page 42: ... 3 5 9 cm diameter precision crowned front and back Striding Belt 60 Length x 22 Width 152 cm Length x 55 cm Width Waxing System Lubricant infused Striding Belt Deck Type 3 4 medium density reversible fiberboard Shock Absorption System Patented FlexDeck Shock Absorption System with Lifesprings Side Handrail 16 41 cm flared Stop Systems Red magnetic lanyard emergency stop system Stride Sensor INTDX...

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