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4.

The modulation signal must increase from
minimum toward maximum as sensed RH
(actual RH) drops below desired RH (%RH
setpoint). In response, humidifier’s steam
output will increase from minimum toward
maximum. When humidifier’s steam output
(lbs/hr) matches humidification load (lbs/hr),
modulation signal will stabilize.

5.

Field-wiring connections for modulation control
are to be made to external side of terminals 30
and 32 on humidifier’s control terminal strip.
Always refer to the external control’s wiring
diagram factory supplied with each Liebert
modulation control option.

6.

Varying dc Voltage Modulation Signal
Powered by Others
: SGH humidifier can be
factory configured to accept the following vdc
signals: 0-10 vdc, or 2-10 vdc. Wire
according to Liebert supplied external wiring
diagram that comes with each modulation
option. To share the signal with more than
one humidifier, wire in parallel to each
humidifier. If a different signal is desired
consult factory.

7.

Varying dc milliAmp (mA) Modulation
Signal Powered by Others
: SGH humidifier
can be factory-configured to accept a standard
dc mA signal, if pre-specified. Wire according
to Liebert supplied external wiring diagram
that comes with each modulation option.
Choose from 0-20 dc mA or 4-20 dc mA. To
share the signal with more than one humidifier
consult factory.

OPTIONAL MODULATION (CONTINUOUS
CONTROL) PACKAGES BY LIEBERT

Modulation (continuous control) “packages” are

offered as accessories by Liebert.

OPERATION

INTRODUCTION

When the humidifier is first turned on, the

controller starts with a self test procedure, which takes
about 10 seconds. The test consists of activating for a
short time the drain valve, fill valve, and power relays.
The sound of the working solenoids is an indication of
valves operation. Green and yellow lights flash during
this time.

If there is no call for humidity, the humidifier is

standing by and green light flashes. When control loop
is closed ( Figure #13), the green light is steady on

and the humidifier starts its operation. The controller
waits 10 seconds before energizing the on-board
relays. When the relays energize, heating voltage is
delivered to the cylinder. After a 30 second delay, the
fill valve is activated (if the output from the cylinder is
below 100 %). If controller detects increase of
amperage above allowed range, the unit will activate
drain valve for 2 seconds.

During operation, the controller measures the rate

at which water is converted to steam and thus the
mineral content of water inside the cylinder. When this
rate exceeds the design optimum, a drain of the
cylinder takes place. The amount of water drained is
just enough to keep the contained water at design
levels.

During start up, when mineral content in the water

is low, water will reach the top of the cylinder at which
point the yellow indicator light will come on. This is
normal operation with a fresh cylinder. After a period of
time the water level will drop and the yellow light will
turn off.

High water level in the cylinder also indicates that

the cylinder is near the end of its service life as
electrodes become coated with minerals. The yellow
light coming on more often would be the first indication
of approaching the end of the cylinder life.

SGH OPERATION

END OF CYLINDER LIFE

When the cylinder is used up and water level can

no longer stabilize below full cylinder (due to fully
coated electrodes), the yellow light will flash in 4 pulse
cycles. At this time the control board interrupts steam
production and switches the green indicator lamp off.
The disposable cylinder must be replaced.

It is wise to keep a new replacement cylinder on

hand to avoid downtime when it becomes time to
change the disposable cylinder.

MANUAL CAPACITY ADJUSTMENT

On/Off Controls

The SGH humidifier is rated in lbs/hr of steam

output capacity. Set to 100%, it will operate at full
output until the humidistat has sensed that the
humidity has reached setpoint. Then it will stop the
humidifier by breaking control circuit 8-10.

If the humidifier is oversized, the humidistat will be

quickly satisfied and stop the humidifier. As humidity
level drops the humidistat calls again. It is quickly

- 11 -

Summary of Contents for SGH Steam

Page 1: ...Steam Generating Humidifier Installation and Operation Guide IMPORTANT Read and save this guide for future reference This guide to be left with equipment owner SL 14050 Form 99 428 Rev 1 150 1633 Rev...

Page 2: ...E SUPPLY WIRING TO HUMIDIFIER 9 PRIMARY VOLTAGE SUPPLY WIRING FROM HUMIDIFIER S TO BLOWER PACKS 9 LOW VOLTAGE CONTROL WIRING 9 On Off Controls 9 CONTROL INSTALLATION 10 OPTIONAL MODULATION CONTINUOUS...

Page 3: ...ight side cover which can also be removed for ease of electrical connection For safety the door when closed keeps the side cover from being removed Single units have a plumbing compartment attached to...

Page 4: ...ral surface If any spacer material is used between the bracket and the structural material such as drywall increase fastener length accordingly In addition install a minimum of 2 field supplied fasten...

Page 5: ...stated in the STEAM LINE section on page 6 SGH Model Min Number of Blower Packs Min Overhead Clearance inches cm Min Front Clearance inches cm 010 1 18 45 30 76 020 1 18 45 36 91 050 1 36 91 84 213 1...

Page 6: ...8 9 The steam distributor mounting plate is perpendicular to the steam distributor When the mounting plate is attached to the side of the duct the distributor is level An upward or downward slope to...

Page 7: ...y and drain line connections should be installed in accordance with local plumbing codes WATER SUPPLY LINE 1 Humidifier is intended to operate on potable cold tap water 2 If the raw water is very hard...

Page 8: ...ediment and cause backup The drain line should be 1 O D copper pipe or larger Do not use plastic pipe for drain lines STEAM LINE 1 1 Steam lines for SGH models 010 through 020 require a minimum 7 8 O...

Page 9: ...nes for SGH 050 through 200 require 1 5 8 O D nominal 1 1 2 copper pipe For steam runs longer than 40 ft use insulated nominal 2 copper to ensure the draining of condensate 8 Do not use steel or plast...

Page 10: ...t for use when routing condensate hose back to humidifier s fill cup Similarly a short length of 3 8 I D condensate hose with clamps is supplied with Liebert s steam distributors to serve as a flexibl...

Page 11: ...ier if the blower pack gets overheated The control thermostat mounted on the steam distributor starts the fan when steam is generated 3 All blower packs have high efficiency blowers to minimize the fr...

Page 12: ...blower pack or air supply grille Do not mount on a outside wall where temperature fluctuation can affect control response 2 Mount duct humidistat in location representative of overall air humidity us...

Page 13: ...the humidifier starts its operation The controller waits 10 seconds before energizing the on board relays When the relays energize heating voltage is delivered to the cylinder After a 30 second delay...

Page 14: ...s a set of dry contacts at 61 20 on the control terminal strip The user can connect an indicator externally to 61 20 It will automatically be activated any time a fault is detected DOUBLE UNIT OPERATI...

Page 15: ...r implied by law No liability whatsoever shall be attached to THE COMPANY until said products have been paid for in full and then said liability shall be limited to the original purchase price for the...

Page 16: ...___ Cylinder Last Replaced _________________________ MTH DAY YR _________________________ MTH DAY YR _________________________ MTH DAY YR PRINTED IN CANADA LIEBERT CORPORATION 1050 Dearborn Drive P O...

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