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P

OWER

P

ROTECTION

Series 600T™ UPS

Multi-Module Three Phase
500 kVA to 750 kVA, 60 Hz

Installation

Manual

Summary of Contents for Series 600T

Page 1: ...POWER PROTECTION Series 600T UPS Multi Module Three Phase 500 kVA to 750 kVA 60 Hz Installation Manual...

Page 2: ...G MUST BE VERIFIED BY MANU FACTURER PRIOR TO MOVING A BATTERY CABINET Battery cabinets contain non spillable batteries Keep units upright Do not stack Do not tilt Failure to heed this warning could re...

Page 3: ...15 7 2 Grounding Configuration Delta Source 16 7 3 Preferred Grounding Configuration with Power Tie Switchgear 17 7 4 Grounding Configurations Battery Systems 18 8 0 WIRING CONSIDERATIONS 8 1 Power Wi...

Page 4: ......

Page 5: ...Amps 44 Figure 24 Base Mounting Patterns SCCT 3000 Amps 45 Figure 25 Base Mounting Patterns SCCT 4000 Amps 46 Figure 26 Shipping Split Detail 500 kVA Multi Module UPS 12 Pulse Rectifier 47 Figure 27...

Page 6: ...UPS Video Display Terminal 73 Figure 53 Module Battery Disconnect 600 1200 Amps without Input Isolation Transformer 74 Figure 54 Module Battery Disconnect 300 1200 Amps with Input Isolation Transforme...

Page 7: ...BINETS ARE INTENDED FOR FORKLIFT USE BASE SLOTS WILL SUPPORT THE UNIT ONLY IF THE FORKS ARE COMPLETELY BENEATH THE UNIT SYSTEM CONTROL CABINETS SCC S HAVE HOLES INTENDED FOR RIGGING BARS OR CHAINS PRE...

Page 8: ...______________________________________________ kVA Rating ______________________________________________________________ Date Purchased ______________________________________________________________ D...

Page 9: ...ould be standing on rubber mats The service personnel should wear insu lating shoes for isolation from direct contact with the floor earth ground Unless all power is removed from the equipment one per...

Page 10: ...batteries should not exceed 25 C 77 F At elevations above 4 000 feet 1219 meters derating may be required consult your Liebert sales representative 5 Even though your Liebert UPS unit is at least 93...

Page 11: ...Installation Considerations 5 Figure 1 UPS Multi Module Unit Block Diagram...

Page 12: ...reakers The SCCT is painted the same color as the Liebert UPS but does not match the sheet metal style of the UPS 2 SCCI has the system control logic circuit breakers and static bypass switch integrat...

Page 13: ...ID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL THE UPS MODULE WEIGHS UP TO 12 000 POUNDS BATTERY CABINETS WEIGH BETWEEN 3100 AND 4900 POUNDS LOCATE CENTER OF GRAVITY SYMBOLS BEFORE HANDLING CABINET TEST L...

Page 14: ...he nameplate on the cabinets to verify that the model numbers correspond with the one specified Record the model numbers and serial numbers in the front of this installation manual A record of this in...

Page 15: ...ol and dry location 3 Installation and serviceability will be easier if adequate access is provided on all sides of the equipment but only front access is required a Verify that there is adequate clea...

Page 16: ...can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries 1 Remove watches rings or other metal objects 2 Use tools...

Page 17: ...e substance toxique les accumulateurs plomb acide devraient tre recycl s plut t qu limin s Il ne faut pas br l le ou les accumulateurs L accumulateur pourrait alors explos Il ne faut pas ouvrir ou end...

Page 18: ...evront tre observ es 1 Porter toujours des v tements protecteurs ainsi que des lunettes de protection pour les yeux 2 Si l lectrolyte entre en contact avec la peau nettoyer imm diatement en rincant av...

Page 19: ...ing Electrical codes require that the Battery Cabinet be installed with no less than 3 feet 1 meter of clearance at the front of the cabinet when operating Side and rear panels do not require service...

Page 20: ...ervice is straight delta or corner grounded delta contact your Liebert representative for details of the Artificial Neutral or Isolated Neutral kits for the System Control Cabinet What are the UPS inp...

Page 21: ...ion The Maintenance Bypass Switchgear is shown separately for clarity but is usually contained within the System Control Cabinet SCC Notice that the UPS module input and the system bypass input are co...

Page 22: ...nded delta and there is no intent to operate with one corner of the delta grounded either on purpose or accidentally the SCC requires the Series 600T Artificial Neutral Kit for proper operation This k...

Page 23: ...kers can be de energized for maintenance Certain con figurations of Power Tie equipment also permit the operator to continuously parallel the output of both UPS systems In tied systems each SCC must h...

Page 24: ...g on local code requirements Battery cabinet systems on the other hand should be grounded to the UPS module ground bus The figure above illustrates how a simple one cabinet system would be grounded Fo...

Page 25: ...TO PERSONNEL VERIFY THAT ALL INCOMING HIGH AND LOW VOLTAGE POWER CIRCUITS ARE DE ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ANY ELECTRICAL CONNECTIONS NOTE Use 75 C copper wire Select...

Page 26: ...Manual c The attachment plug receptacles in the vicinity of the unit or system are all to be of a grounding type and the grounding conductors serving these receptacles are to be connected to earth gro...

Page 27: ...or the optional SiteScan system Cable group 6 carries signals for the reduced battery charge limit and the reduced input cur rent limit Cable group 7 carries signals to and from the maintenance bypass...

Page 28: ...CH TIER OF THE LIEBERT BATTERY CABINET IS DISCONNECTED FOR SAFETY DURING SHIPMENT DO NOT COMPLETE THESE CONNECTIONS THE LIEBERT GLOBAL SERVICES REPRESENTATIVE WILL COMPLETE THESE CONNECTIONS AS PART O...

Page 29: ...KRU RIB BFB MIB Output SBB SBS MBB SCCT can accomodate up to 6 UPS modules To Critical Load Battery MBD SCCT Battery MBD Battery MBD BIB I R 2 UPS CB1 CB2 I R 1 UPS CB1 System Controls I R 3 UPS CB1 C...

Page 30: ...CB1 RIB RIB BIB RIB SCCI SCCI SCCC can accomodate up to 6 UPS modules Battery MBD Battery MBD Battery MBD MIB To Critical Load SBB SBS MBB System Controls I R 2 UPS CB1 CB2 I R 1 UPS CB1 System Contro...

Page 31: ...RICIAN EXPERIENCED IN WIRING UPS EQUIPMENT AND IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES IMPROPER WIRING MAY CAUSE DAMAGE TO THE UPS OR INJURY TO PERSONNEL CAUTION All shie...

Page 32: ...itical load bus Observe phase rotation 12 Control wiring to Remote Monitor Panel if used Selected alarm messages are also available for customer use through a set of contacts on a separate terminal bo...

Page 33: ...s top entry to bus bars 750 kVA 675 kW and other modules with optional input busbar kit Busbars for AC output Neutral and Ground are provided on the right side of module with top or bottom cable entry...

Page 34: ...85 310 320 330 355 340 375 385 395 425 385 420 435 450 480 600 700 750 800 900 1000 1250 1500 1750 2000 455 495 520 545 560 545 590 625 650 665 615 665 705 735 750 375 405 435 455 470 445 485 520 545...

Page 35: ...Installation Drawings 29 11 0 INSTALLATION DRAWINGS Figure 8 Outline Drawing 500 kVA Multi Module UPS 6 Pulse Rectifier...

Page 36: ...30 Installation Drawings Figure 9 Outline Drawing 500 kVA Multi Module UPS 12 Pulse Rectifier...

Page 37: ...Installation Drawings 31 Figure 10 Outline Drawing 625 750 kVA Multi Module UPS 6 Pulse Rectifier...

Page 38: ...32 Installation Drawings Figure 11 Outline Drawing 625 750 kVA Multi Module UPS 12 Pulse Rectifier...

Page 39: ...Installation Drawings 33 Figure 12 Outline Drawing System Control Cabinet SCCT 200 1200 Amps...

Page 40: ...34 Installation Drawings Figure 13 Outline Drawing System Control Cabinet SCCT 1600 2500 Amps...

Page 41: ...Installation Drawings 35 Figure 14 Outline Drawing System Control Cabinet SCCT 3000 Amps...

Page 42: ...36 Installation Drawings Figure 15 Outline Drawing System Control Cabinet SCCT 4000 Amps...

Page 43: ...Installation Drawings 37 Figure 16 Battery Power Pack Size A...

Page 44: ...38 Installation Drawings Figure 17 Battery Power Pack Size B...

Page 45: ...Installation Drawings 39 Figure 18 Battery Power Pack Three Pack System...

Page 46: ...40 Installation Drawings Figure 19 Base Mounting Patterns 500 kVA Module 12 Pulse Rectifier...

Page 47: ...Installation Drawings 41 Figure 20 Base Mounting Patterns 625 750 kVA Module 6 Pulse...

Page 48: ...42 Installation Drawings Figure 21 Base Mounting Patterns 625 750 kVA Module 12 Pulse Rectifier...

Page 49: ...Installation Drawings 43 Figure 22 Base Mounting Patterns System Control Cabinets SCCT 200 1200 Amps...

Page 50: ...44 Installation Drawings Figure 23 Base Mounting Patterns System Control Cabinet SCCT 1600 2500 Amps...

Page 51: ...Installation Drawings 45 Figure 24 Base Mounting Patterns SCCT 3000 Amps...

Page 52: ...46 Installation Drawings Figure 25 Base Mounting Patterns SCCT 4000 Amps...

Page 53: ...Installation Drawings 47 Figure 26 Shipping Split Detail 500 kVA Multi Module UPS 12 Pulse Rectifier...

Page 54: ...48 Installation Drawings Figure 27 Shipping Split Detail 625 750 kVA Multi Module UPS 6 Pulse Rectifier...

Page 55: ...Installation Drawings 49 Figure 28 Shipping Split Detail 625 750 kVA Multi Module UPS 12 Pulse Rectifier...

Page 56: ...50 Installation Drawings Figure 29 Terminal Details 500 kVA Module 6 Pulse Rectifier...

Page 57: ...Installation Drawings 51 Figure 30 Terminal Details 500 kVA Module 12 Pulse Rectifier...

Page 58: ...52 Installation Drawings Figure 31 Terminal Details 625 750 kVA Modules 6 Pulse and 12 Pulse...

Page 59: ...Installation Drawings 53 Figure 32 Terminal Details 750 kVA 675 kW Std and 750 kVA 600 kW with Optional Input Bus Bars...

Page 60: ...54 Installation Drawings Figure 33 Control Wiring External Interconnections Standard UPS Module...

Page 61: ...Installation Drawings 55 Figure 34 Control Connection Location 500 kVA Modules...

Page 62: ...56 Installation Drawings Figure 35 Control Connection Location Diagram 625 750 kVA Modules...

Page 63: ...Installation Drawings 57 Figure 36 Control Connection Location Diagram SCCC SCCI...

Page 64: ...58 Installation Drawings Figure 37 Control Connection Location Diagram SCCT...

Page 65: ...Installation Drawings 59 Figure 38 Control Wire List External Interconnections Standard UPS Module...

Page 66: ...60 Installation Drawings Figure 39 Control Wire List External Interconnections System Control Cabinet Part 1 of 3...

Page 67: ...Installation Drawings 61 Figure 40 Control Wire List External Interconnections Standard System Control Cabinet Part 2 of 3...

Page 68: ...62 Installation Drawings Figure 41 Control Wire List External Interconnections Standard System Control Cabinet Part 3 of 3...

Page 69: ...Installation Drawings 63 Figure 42 Control Wire List External Interconnections Alarm Status Contacts...

Page 70: ...64 Installation Drawings Figure 43 Option Wiring Maintenance Bypass Interlock...

Page 71: ...Installation Drawings 65 Figure 44 Option Wiring Remote Status Panel Interface...

Page 72: ...66 Installation Drawings Figure 45 Option Wiring Internal Modem...

Page 73: ...Installation Drawings 67 Figure 46 Option Wiring Customer Alarm Interface SCC with Momentary Duty Static Switch...

Page 74: ...68 Installation Drawings Figure 47 Option Wiring Customer Alarm Interface SCC with Continuous Duty Static Switch...

Page 75: ...Installation Drawings 69 Figure 48 Option Wiring Battery Temperature Sensor...

Page 76: ...70 Installation Drawings Figure 49 Option Wiring SNMP Interface...

Page 77: ...Installation Drawings 71 Figure 50 External Interconnections Module 1 SCC Cable Groups 21 and 22...

Page 78: ...72 Installation Drawings Figure 51 External Interconnections Module 2 SCC Cable Groups 21 and 22...

Page 79: ...Installation Drawings 73 Figure 52 Wiring Configurations UPS Video Display Terminal...

Page 80: ...74 Installation Drawings Figure 53 Module Battery Disconnect 600 1200 Amps without Input Isolation Transformer...

Page 81: ...Installation Drawings 75 Figure 54 Module Battery Disconnect 300 1200 Amps with Input Isolation Transformer...

Page 82: ...76 Installation Drawings Figure 55 Remote Status Panel Surface Mount...

Page 83: ...Installation Drawings 77 Figure 56 Circuit Breaker Schedule Multi Module UPS 300 750 kVA...

Page 84: ...78 Installation Drawings Figure 57 Circuit Breaker Schedule Merlin Gerin Breakers SCCT 200 4000 Amps...

Page 85: ...Installation Drawings 79 Figure 58 Circuit Breaker Schedule General Electric Breakers SCCT 200 4000 Amps...

Page 86: ...2 0 volt line drop measured at the module at maximum discharge current 7 Grounding conductors to be sized per NEC 250 122 Neutral conductors to be sized for full capacity for systems with 4 wire loads...

Page 87: ...1 214 103 250 72x39x79 5 930 304 500 450 480 NO YES 688 861 601 752 1 200 1 214 124 550 96x39x79 9 030 347 500 450 480 YES YES 638 798 601 752 1 200 1 214 129 931 96x39x79 9 230 355 625 500 480 NO NO...

Page 88: ...200 1 214 112 050 72x39x79 6 330 325 500 450 600 NO YES 551 688 481 601 1 200 1 214 124 550 96x39x79 9 030 347 500 450 600 YES YES 510 638 481 601 1 200 1 214 129 950 96x39x79 9 230 355 625 500 600 N...

Page 89: ...8 1 10 L973 12 714255 76 4 4 0 AWG 3 8 1 20 M973 12 714255 86 5 Color Keyed Aluminum Copper 1 0 AWG 3 8 0 93 60130 6 2 0 AWG 3 8 0 97 60136 7 3 0 AWG 3 8 1 06 60142 8 Color Keyed Copper Cable Long Ba...

Page 90: ...84 Appendix B Field Supplied Lugs...

Page 91: ...pport through more than 100 service centers around the world and a 24 hour Customer Response Center While every precaution has been taken to ensure accuracy and completeness of this literature Liebert...

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